Finished mattress turn and package apparatus

Abstract

The utility model relates to bed mat equipment's technical field especially, and it is a kind of finished product mattress turnover packaging device, and finished product mattress is bounced into packing box by tightening pushing material belt, the turnover and efficient packing of finished product mattress are realized, and the effect of packing box input mattress is better;Including conveyor belt mechanism;Still including frame, two U-shaped frames, turnover motor, two winding machines, two winding motors, pushing material belt and clamping mechanism, frame is located the output end outside of conveyor belt mechanism, and the end of two U-shaped frames is rotatably installed on frame, and turnover motor is installed on frame, and the output shaft of turnover motor is drivingly connected with two U-shaped frames, and clamping mechanism is installed on two U-shaped frames, and clamping mechanism is used to clamp finished product mattress horizontally between four supporting arms of two U-shaped frames, and two winding machines are respectively installed on the open outer end of two U-shaped frames, and the output shaft of two winding motors is respectively drivingly connected with two winding machines, and the both ends of pushing material belt are respectively wound in two winding machines.

Description

Technical Field

[0001] This utility model relates to the technical field of mattress equipment, and in particular to a finished mattress flipping and packaging device. Background Technology

[0002] After the finished mattresses are produced, they need to be removed from the conveyor line and packed into boxes for packaging. Chinese utility model patent CN222311037U discloses an automatic mattress flipping and packaging device. This device includes a flipping and rotating frame, inside which a pressing and conveying frame is movably installed. The flipping and rotating frame includes an outer frame, a bent base plate, a first motor, a motor outer frame, hexagonal bolts, wheel outer frames, gears, a second motor, an external gear ring, and casters. The pressing and conveying frame includes a roller conveyor belt, limit posts, foam rings, rubber rings, a hollow bottom tube, an upper guide plate, an L-shaped plate, a limit plate, a lower guide frame, a slider, a C-shaped frame, a support rod, a central shaft, and an electric telescopic rod. This automatic mattress flipping and packaging device, as described in this utility model, automatically flips and rotates the mattress via the flipping and rotating frame, conveying the mattress to different conveyor belts, which is beneficial for mattress packaging. The pressing and conveying frame clamps the mattress and conveys it onto the conveyor belt, providing an anti-slip function and making the conveying and clamping process more stable.

[0003] However, the aforementioned existing technology has a complex structure. It uses a roller conveyor belt to transport mattresses. When transporting the mattress to the packaging box, the conveying effect ceases when the mattress and the packaging box separate from the roller conveyor belt. Furthermore, the packaging box cannot be placed close to the packaging equipment, resulting in poor efficiency in feeding the mattress into the packaging box. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides a finished mattress flipping and packaging device that uses a tightening pusher belt to spring the finished mattress into the packaging box, thereby achieving the flipping and efficient packaging of the finished mattress and improving the mattress feeding effect into the packaging box.

[0005] This utility model discloses a finished mattress flipping and packaging device, comprising a conveyor belt mechanism for horizontally conveying finished mattresses; it also includes a frame, two U-shaped frames, a flipping motor, two winding machines, two winding motors, a pusher belt, and a clamping mechanism. The frame is located outside the output end of the conveyor belt mechanism. Each of the two U-shaped frames has two support arms connected at their ends, with an opening between the two support arms. The ends of the two U-shaped frames are rotatably mounted on the frame. The two U-shaped frames are located on the left and right sides of the conveyor belt mechanism, respectively. The flipping motor is mounted on the frame, and its output shaft is drivenly connected to the ends of the two U-shaped frames. The clamping mechanism is mounted on the two U-shaped frames to horizontally clamp the finished mattress between the four support arms of the two U-shaped frames. The two winding machines are respectively mounted outside the openings of the two U-shaped frames, and the output shafts of the two winding motors are drivenly connected to the two winding machines, respectively. The two ends of the pusher belt are wound up. In the two winding machines, during operation, the flip motor drives the two U-shaped frames to flip, so that the openings of the two U-shaped frames face the conveyor belt mechanism. The two winding motors drive the two winding machines to wind up both ends of the pusher belt, so that the pusher belt is horizontally placed in front of the opening of the two U-shaped frames and kept slightly taut. The conveyor belt mechanism transports the finished mattress backward, so that the finished mattress pushes the pusher belt and extends into the middle of the opening of the two U-shaped frames. The clamping mechanism clamps the finished mattress horizontally. At this time, the pusher belt is pushed to the end of the two U-shaped frames. The flip motor runs and drives the two U-shaped frames to flip backward, so that the opening of the two U-shaped frames faces backward and aligns with the opening of the packaging box. The clamping mechanism releases the finished mattress. The two winding motors drive the two winding machines to wind up both ends of the pusher belt, so that the pusher belt tightens and pushes the finished mattress out of the opening of the two U-shaped frames and into the packaging box, realizing the flipping and efficient packaging of the finished mattress. The effect of feeding the mattress into the packaging box is good.

[0006] Preferably, the clamping mechanism includes multiple flaps arranged in two rows facing each other. The two ends of the two rows of flaps are rotatably connected to the two arms of the two U-shaped frames. The opposite ends of the multiple flaps are used to clamp the finished mattress. The multiple flaps rotate synchronously, so that the opposite ends of the multiple flaps open relative to each other, so that the finished mattress can enter and exit the openings of the two U-shaped frames. The opposite ends of the multiple flaps are brought closer together, thereby clamping the finished mattress. The structure is simple and practical.

[0007] Preferably, it also includes multiple rollers, with rollers rotatably installed on the opposite ends of the multiple flip plates; by installing multiple rollers, the multiple rollers can roll to support the finished mattress, reducing friction with the finished mattress.

[0008] Preferably, it also includes baffles, with both ends of the baffles connected to the ends of the two U-shaped frames respectively; the baffles are used to block the ends of the finished mattress and limit the position of the finished mattress.

[0009] Preferably, it also includes two push cylinders, the baffle is slidably connected to the ends of the two U-shaped frames, the fixed ends of the two push cylinders are respectively installed on the two U-shaped frames, and the piston rods of the two push cylinders are respectively connected to the two ends of the baffle; the extension and retraction of the piston rods of the two push cylinders adjust the position of the baffle to achieve the limiting of different finished mattresses.

[0010] Preferably, the device also includes multiple pull rods and multiple connecting rods. One end of each pull rod is rotatably connected to one end of each connecting rod, and the other end of each connecting rod is rotatably connected to the outer end of each flip plate. When the finished mattress is blocked by the baffle, the piston rods of the two push cylinders simultaneously push the baffle backward, causing the baffle to pull the multiple connecting rods backward through the pull rods. This causes the multiple connecting rods to pull the outer ends of each flip plate backward, causing the flip plates to flip from an inclined position to a vertical position. This allows the opposite ends of the flip plates to come close together and clamp the finished mattress. Similarly, the two push cylinders push the baffle forward, causing the flip plates to release the finished mattress.

[0011] Preferably, it also includes a contact switch, which is mounted on the baffle and faces the open ends of the two U-shaped frames. When the finished mattress is blocked by the baffle, the contact switch is triggered to generate a signal. After the controller receives the signal, the two push cylinders start to move, so that multiple flip plates clamp the finished mattress, and the flipping motor starts to run to drive the two U-shaped frames to flip, thereby improving the degree of automation.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: During operation, the flipping motor drives the two U-shaped frames to flip, so that the openings of the two U-shaped frames face the conveyor belt mechanism. The two winding motors drive the two winding machines to wind up both ends of the pusher belt, so that the pusher belt is horizontally placed in front of the opening of the two U-shaped frames and kept slightly taut. The conveyor belt mechanism transports the finished mattress backward, so that the finished mattress pushes the pusher belt and extends into the middle of the opening of the two U-shaped frames. The clamping mechanism clamps the finished mattress horizontally. At this time, the pusher belt is pushed to the end of the two U-shaped frames. The flipping motor runs and drives the two U-shaped frames to flip backward, so that the opening of the two U-shaped frames faces backward and aligns with the open packaging box opening. The clamping mechanism releases the finished mattress. The two winding motors drive the two winding machines to wind up both ends of the pusher belt, so that the pusher belt tightens and pushes the finished mattress out of the opening of the two U-shaped frames and into the packaging box, realizing the flipping and efficient packaging of the finished mattress. The effect of the packaging box input of the mattress is better. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the isometric structure of this utility model; Figure 3 This is a top-section structural diagram of the present invention; Figure 4It is a structural diagram of the frame, U-shaped frame, tilting motor, winding machine, winding motor, pusher belt and tilting plate, etc. Figure 5 This is a side view structural diagram of the present invention; Figure 6 It is a structural diagram of the U-shaped frame, flap, roller, baffle, push cylinder, tie rod and connecting rod, etc. Figure 7 It is a structural diagram of the winding machine, winding motor, and pusher belt.

[0014] The following are labels in the attached diagram: 1. Conveyor belt mechanism; 2. Frame; 3. U-shaped frame; 4. Tilting motor; 5. Winder; 6. Winding motor; 7. Pusher belt; 8. Flip plate; 9. Roller; 10. Baffle; 11. Push cylinder; 12. Tie rod; 13. Connecting rod. Detailed Implementation

[0015] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete. Example 1

[0016] like Figures 1 to 7 As shown, a finished mattress flipping and packaging device includes a conveyor belt mechanism 1 for horizontally conveying finished mattresses; it also includes a frame 2, two U-shaped frames 3, a flipping motor 4, two winding machines 5, two winding motors 6, a pusher belt 7, and a clamping mechanism. The frame 2 is located outside the output end of the conveyor belt mechanism 1. Each of the two U-shaped frames 3 is provided with two support arms, which are connected at their ends, and an opening is provided between the two support arms. The ends of the two U-shaped frames 3 are rotatably mounted on the frame 2. The two U-shaped frames 3 are located on the left and right sides of the conveyor belt mechanism 1, respectively. The flipping motors 4 are mounted on the frame 2, and the output shaft of the flipping motors 4 is connected to the ends of the two U-shaped frames 3 via a transmission connection. Next, clamping mechanisms are installed on the two U-shaped frames 3. The clamping mechanisms are used to horizontally clamp the finished mattress between the four arms of the two U-shaped frames 3. Two winding machines 5 are respectively installed at the outer ends of the openings of the two U-shaped frames 3. The output shafts of the two winding motors 6 are respectively connected to the two winding machines 5. The two ends of the pusher belt 7 are respectively wound in the two winding machines 5. It also includes a baffle 10, the two ends of which are respectively connected to the ends of the two U-shaped frames 3. It also includes two push cylinders 11. The baffle 10 is slidably connected to the ends of the two U-shaped frames 3. The fixed ends of the two push cylinders 11 are respectively installed on the two U-shaped frames 3. The piston rods of the two push cylinders 11 are respectively connected to the two ends of the baffle 10.

[0017] During operation, the flipping motor 4 drives the two U-shaped frames 3 to flip, so that the openings of the two U-shaped frames 3 face the conveyor belt mechanism 1. The two winding motors 6 drive the two winding machines 5 to wind up both ends of the pusher belt 7, so that the pusher belt 7 is horizontally placed in front of the openings of the two U-shaped frames 3 and kept slightly taut. The conveyor belt mechanism 1 conveys the finished mattress backward, so that the finished mattress pushes the pusher belt 7 and extends into the middle of the openings of the two U-shaped frames 3. The clamping mechanism clamps the finished mattress horizontally. At this time, the pusher belt 7 is pushed to the ends of the two U-shaped frames 3, and the baffle 10 blocks the ends of the finished mattress. The finished mattress is positioned by extending and retracting the piston rods of the two push cylinders 11 to adjust the position of the baffle 10, thereby limiting different finished mattresses. The flipping motor 4 drives the two U-shaped frames 3 to flip backward, so that the openings of the two U-shaped frames 3 face backward and align with the opening of the packaging box. The clamping mechanism releases the finished mattress, and the two winding motors 6 drive the two winding machines 5 to wind up both ends of the pusher belt 7, so that the pusher belt 7 tightens and pushes the finished mattress out of the openings of the two U-shaped frames 3 and into the packaging box, thus realizing the flipping and efficient packaging of the finished mattress. The effect of feeding the mattress into the packaging box is good. Example 2

[0018] like Figure 1 , Figure 2 , Figure 4 , Figure 5 and Figure 6 As shown, based on Embodiment 1, the clamping mechanism includes multiple flaps 8, which are arranged in two rows opposite to each other. The two ends of the two rows of flaps 8 are rotatably connected to the two arms of the two U-shaped frames 3. The opposite ends of the multiple flaps 8 are used to clamp the finished mattress. It also includes multiple rollers 9, which are rotatably mounted on the opposite ends of the multiple flaps 8. It also includes multiple pull rods 12 and multiple connecting rods 13. One end of the multiple pull rods 12 is rotatably connected to the four corners of the baffle 10, and the other end of the multiple pull rods 12 is rotatably connected to one end of the multiple connecting rods 13. The multiple connecting rods 13 are rotatably connected to the outer ends of the multiple flaps 8. It also includes a contact switch, which is mounted on the baffle 10 and faces the opening ends of the two U-shaped frames 3.

[0019] When the finished mattress is blocked by the baffle 10, the contact switch is triggered to generate a signal. After the controller receives the signal, the two push cylinders 11 start to move. The piston rods of the two push cylinders 11 push the baffle 10 backward in sync. This causes the baffle 10 to pull the multiple connecting rods 12 backward through the multiple pull rods 12. This causes the multiple connecting rods 13 to pull the outer ends of the multiple flip plates 8 backward, causing the multiple flip plates 8 to flip from inclined to vertical. This allows the opposite ends of the multiple flip plates 8 to come close to clamp the finished mattress. The flipping motor 4 starts to run and drives the two U-shaped frames 3 to flip. The two push cylinders 11 push the baffle 10 forward. The multiple flip plates 8 rotate in sync, causing the opposite ends of the multiple flip plates 8 to open relative to each other. This allows the finished mattress to enter and exit the openings of the two U-shaped frames 3. By installing multiple rollers 9, the multiple rollers 9 roll to support the finished mattress, reducing friction with the finished mattress.

[0020] like Figures 1 to 7 As shown, this utility model discloses a finished mattress flipping and packaging device. During operation, the flipping motor 4 first drives two U-shaped frames 3 to flip, so that the openings of the two U-shaped frames 3 face the conveyor belt mechanism 1. Two winding motors 6 drive two winding machines 5 to wind up both ends of the pusher belt 7, so that the pusher belt 7 is horizontally placed in front of the openings of the two U-shaped frames 3 and kept slightly taut. The conveyor belt mechanism 1 transports the finished mattress backward, causing the finished mattress to push the pusher belt 7 and extend into the middle of the openings of the two U-shaped frames 3. Then, the baffle 10 blocks the end of the finished mattress, limiting its movement. A contact switch is triggered, generating a signal. Upon receiving the signal, the controller activates two push cylinders 11, causing multiple flip plates 8 to horizontally clamp the finished mattress. At this time, the pusher belt 7... Pushed to the ends of the two U-shaped frames 3, the flipping motor 4 drives the two U-shaped frames 3 to flip backward, so that the openings of the two U-shaped frames 3 face backward and align with the opening of the packaging box. The piston rods of the two push cylinders 11 simultaneously push the baffle 10 forward, so that the baffle 10 pushes the multiple connecting rods 12 forward through multiple pull rods 12, so that the multiple connecting rods 13 push the outer ends of multiple flip plates 8 forward, so that the multiple flip plates 8 flip from vertical to tilted flip, thereby moving the opposite ends of the multiple flip plates 8 away from the finished mattress. Finally, the two winding motors 6 drive the two winding machines 5 to wind up the two ends of the pusher belt 7, so that the pusher belt 7 tightens and pushes the finished mattress out of the opening of the two U-shaped frames 3 and into the packaging box, thus realizing the flipping and efficient packaging of the finished mattress.

[0021] The main functions achieved by this utility model are: 1. By tightening the pusher belt 7, the finished mattress is bounced into the packaging box, realizing the flipping and efficient packaging of the finished mattress. The effect of feeding the mattress into the packaging box is good. 2. It can automatically clamp and release the finished mattress, making it highly practical; 3. By installing multiple rollers 9, the multiple rollers 9 roll to support the finished mattress, reducing friction with the finished mattress.

[0022] The finished mattress flipping and packaging device of this utility model has common mechanical installation, connection or setting methods, and can be implemented as long as it can achieve its beneficial effect. The conveyor belt mechanism 1, frame 2, U-shaped frame 3, flipping motor 4, winding machine 5, winding motor 6, pushing belt 7, roller 9, baffle 10, pushing cylinder 11 and contact switch of the finished mattress flipping and packaging device of this utility model are purchased from the market. Technical personnel in this industry only need to install and operate it according to the accompanying instruction manual, without requiring any creative work from technical personnel in this field.

[0023] All technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0024] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A finished mattress flipping and packaging device, comprising a conveyor belt mechanism (1) for horizontally conveying the finished mattress; characterized in that, It also includes a frame (2), two U-shaped frames (3), a tilting motor (4), two winding machines (5), two winding motors (6), a pusher belt (7), and a clamping mechanism. The frame (2) is located outside the output end of the conveyor belt mechanism (1). Each of the two U-shaped frames (3) is equipped with two support arms, which are connected at the ends. An opening is provided between the two support arms. The ends of the two U-shaped frames (3) are rotatably mounted on the frame (2). The two U-shaped frames (3) are located on the left and right sides of the conveyor belt mechanism (1), respectively. The machine (4) is installed on the frame (2). The output shaft of the flipping motor (4) is connected to the end of the two U-shaped frames (3). The clamping mechanism is installed on the two U-shaped frames (3). The clamping mechanism is used to clamp the finished mattress horizontally between the four arms of the two U-shaped frames (3). The two winding machines (5) are installed at the outer ends of the openings of the two U-shaped frames (3). The output shafts of the two winding motors (6) are connected to the two winding machines (5). The two ends of the pusher belt (7) are wound in the two winding machines (5).

2. The finished mattress flipping and packaging device as described in claim 1, characterized in that, The clamping mechanism includes multiple flaps (8), which are arranged in two rows opposite each other. The two ends of the two rows of flaps (8) are rotatably connected to the two arms of the two U-shaped frames (3). The opposite ends of the multiple flaps (8) are used to clamp the finished mattress.

3. The finished mattress flipping and packaging device as described in claim 2, characterized in that, It also includes multiple rollers (9), and multiple flaps (8) are rotatably mounted on opposite ends of the rollers (9).

4. The finished mattress flipping and packaging device as described in claim 2, characterized in that, It also includes a baffle (10), the two ends of which are connected to the ends of two U-shaped frames (3).

5. A finished mattress flipping and packaging device as described in claim 4, characterized in that, It also includes two push cylinders (11), the baffle (10) is slidably connected to the ends of the two U-shaped frames (3), the fixed ends of the two push cylinders (11) are respectively installed on the two U-shaped frames (3), and the piston rods of the two push cylinders (11) are respectively connected to the two ends of the baffle (10).

6. A finished mattress flipping and packaging device as described in claim 4, characterized in that, It also includes multiple pull rods (12) and multiple connecting rods (13). One end of each pull rod (12) is rotatably connected to the four corners of the baffle (10). The other end of each pull rod (12) is rotatably connected to one end of each connecting rod (13). The connecting rods (13) are rotatably connected to the outer ends of each flap (8).

7. A finished mattress flipping and packaging device as described in claim 4, characterized in that, It also includes a contact switch, which is mounted on the baffle (10) and faces the open ends of the two U-shaped brackets (3).

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