A continuous bottle interior object insertion device

Abstract

A continuous bottle inner object putting device relates to the technical field of bottle processing equipment, including a workbench, the upper end surface of the workbench is provided with an annular guide rail, the upper side of the annular guide rail is provided with a mold moving along the track, the mold is used for placing a package material bottle, and the package material bottle is inserted and matched with the mold, one side above the annular guide rail is provided with an inner object taking and placing mechanism, the rear end of the inner object taking and placing mechanism is provided with an inner object arrangement feeding guide rail, the inner object arrangement feeding guide rail puts the sorted inner object into the passing package material bottle through the inner object taking and placing mechanism, and the scheme solves the problems that traditional inner object putting needs multi-station operation, and production efficiency cannot be improved under the premise of ensuring continuous and accurate inner object putting.

Description

Technical Field

[0001] This utility model relates to the technical field of bottle processing equipment, specifically a continuous bottle filling device. Background Technology

[0002] Existing bottle filling devices are a type of automated or semi-automated equipment specifically designed to accurately deliver various forms of contents, such as spheres, tablets, capsules, and granules, into the bottle. They are widely used in bottling production lines in the pharmaceutical, food, and daily chemical industries. They typically consist of a material supply module, a conveying mechanism, adjustment components, a dispensing unit, and a bottle fixing device.

[0003] For example, the Chinese authorized patent CN206666075U, entitled "A Method for Inserting Contents into a Bottle", includes a pressure head component, a connecting sleeve fitted around the outer periphery of the pressure head component, and a head cover installed at the lower end of the connecting sleeve. The connecting sleeve is provided with an air port, a first sealing component is provided between the pressure head component and the connecting sleeve, a second sealing element is provided on the head cover for sealing the bottle body, and a third sealing element is provided between the connecting sleeve and the head cover.

[0004] While the existing technologies can achieve the insertion of objects into the bottles, as production scale continues to expand, the processing efficiency requirements for the bottles, from feeding and discharging, sorting and guiding the contents, and continuous and accurate insertion, are constantly increasing. Existing technologies require multiple manual operation positions, which is not only time-consuming and labor-intensive but also increases production costs. Therefore, they do not meet the current needs. In response, we propose a continuous bottle-entry device. Utility Model Content

[0005] The purpose of this invention is to provide a continuous bottle filling device to solve the problem mentioned in the background art that traditional bottle filling devices require multiple manual positions and cannot improve production efficiency while ensuring continuous and accurate filling.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a continuous bottle filling device, including a worktable, an annular guide rail on the upper surface of the worktable, a mold that moves along the track above the annular guide rail, the mold being used to place packaging bottles, and the packaging bottles being inserted into the mold; an in-bottle picking and placing mechanism is provided on one side above the annular guide rail, and an in-bottle sorting and feeding guide rail is provided at the rear end of the in-bottle picking and placing mechanism; the in-bottle sorting and feeding guide rail places the sorted in-bottle contents into the passing packaging bottles through the in-bottle picking and placing mechanism.

[0007] Preferably, the internal material handling mechanism includes a first linear actuator fixedly disposed inside the workbench, a first mounting base mounted on the movable end of the first linear actuator, a second linear actuator mounted on the side of the first mounting base, a second mounting base mounted on the movable end of the second linear actuator, a third linear actuator fixedly mounted on the upper end of the second mounting base, and an internal material extraction fixture fixedly mounted on the movable end of the third linear actuator.

[0008] Preferably, the internal material feeding guide is designed as a single channel or multiple channels according to actual needs.

[0009] Preferably, the operating station is located behind the internal loading and unloading mechanism.

[0010] Compared with the prior art, the beneficial effects of this utility model are:

[0011] 1. This utility model only requires one station at the discharge position corresponding to the contents placement on the annular guide rail to achieve continuous contents placement for the entire bottle. The operator places the packaging bottle on the mold of the annular guide rail. An external conveying mechanism neatly transports the contents to the contents sorting and feeding guide rail. An contents picking and placing mechanism is installed at the front end of the contents sorting and feeding guide rail. When the packaging bottle on the annular guide rail moves to below the contents picking and placing mechanism, the contents are removed from the front end of the contents sorting and feeding guide rail by the contents picking and placing mechanism. The contents are then placed into the bottle through the opening and proceed to the next process or are directly removed. Furthermore, the annular guide rail can be further utilized to add other automated process units before and after it, thereby achieving multi-process one-time operation with little or no additional manpower, resulting in higher efficiency and labor savings.

[0012] 2. The contents handling mechanism of this utility model consists of a first mounting base, a first linear actuator, a second linear actuator, a second mounting base, and a third linear actuator. The first linear actuator rises, and in conjunction with the extension and retraction of the second linear actuator, the second mounting base can be moved to the material handling position of the contents feeding guide rail. Then, the third linear actuator drives the jig for extracting the contents to approach the contents until it is extracted. Subsequently, the third linear actuator rises, and the extension and retraction of the second linear actuator, in conjunction with the descent of the first linear actuator, allows the contents to enter the bottle mouth of the packaging material vertically. The jig then releases the contents, and this process is repeated to achieve full automation without human intervention, effectively reducing human error and improving the accuracy and stability of contents handling. With the rapid extension, retraction, and lifting of each linear actuator, the contents handling mechanism can complete a complete contents handling action in a short time and continue to operate in a continuous cycle. Attached Figure Description

[0013] Figure 1 This is a perspective view of the present utility model;

[0014] Figure 2 This is another perspective view of the present invention;

[0015] Figure 3 For the present utility model Figure 2 Enlarged view of a portion of region A in the middle;

[0016] Figure 4 This is a top view of the present invention.

[0017] In the diagram: 1. Workbench; 2. Inner material feeding guide rail; 3. Inner material picking and placing mechanism; 31. First mounting base; 32. First linear actuator; 33. Second linear actuator; 34. Second mounting base; 35. Third linear actuator; 4. Circular guide rail; 5. Mold; 6. Packaging bottle. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0019] Please see Figure 1-4 The present invention provides an embodiment of a continuous bottle contents placement device, comprising a workbench 1, an annular guide rail 4 on the upper end face of the workbench 1, a mold 5 that moves along the track above the annular guide rail 4, the mold 5 being used to place packaging bottles 6, and the packaging bottles 6 being inserted into the mold 5; an contents picking and placing mechanism 3 is provided on one side above the annular guide rail 4, and an contents sorting and feeding guide rail 2 is provided at the rear end of the contents picking and placing mechanism 3; the contents sorting and feeding guide rail 2 places the sorted contents into the passing packaging bottles 6 through the contents picking and placing mechanism 3.

[0020] The plugs, spheres, tablets, etc., that need to be placed inside the bottle are guided and transported by the internal material sorting and feeding guide rail 2. The annular guide rail 4 drives the mold 5 and the packaging bottle 6 to pass through the internal material picking and placing mechanism 3 in sequence, realizing a continuous placement process. This achieves automated sorting and conveying of internal materials and continuous movement of packaging bottles, reducing manual intervention, improving production efficiency, and replacing multi-person manual operation with a single-station design, reducing production costs. Moreover, the close connection between each station ensures a smooth production process.

[0021] Please see Figure 1 , Figure 3 and Figure 4The internal loading and unloading mechanism 3 includes a first linear actuator 32 fixedly installed inside the workbench 1. A first mounting base 31 is installed on the movable end of the first linear actuator 32. A second linear actuator 33 is installed on the side of the first mounting base 31. A second mounting base 34 is installed on the movable end of the second linear actuator 33. A third linear actuator 35 is fixedly installed on the upper end of the second mounting base 34. An internal loading jig is fixedly installed on the movable end of the third linear actuator 35.

[0022] The first linear actuator 32 rises, cooperating with the extension and retraction of the second linear actuator 33, causing the second mounting base 34 to move to the material picking position of the inner material feeding guide 2; then the third linear actuator 35 drives the inner material extraction fixture to approach and extract the inner material, and then the third linear actuator 35 rises, the second linear actuator 33 extends and retracts, and the first linear actuator 32 descends, so that the inner material is vertically placed into the bottle mouth or inside of the packaging bottle 6, and the extraction fixture releases the inner material. This cycle is repeated to complete the inner material picking and placing work.

[0023] Please see Figure 1 The internal material feeding guide 2 is designed as a single-channel or multi-channel system according to actual needs. The internal materials are transported in parallel within the channels. When the internal material picking and placing mechanism 3 needs to remove the internal materials, multiple channels can supply internal materials to it simultaneously or alternately, increasing the internal material conveying capacity per unit time. Multiple channels can supply internal materials to the internal material picking and placing mechanism 3 more quickly, meeting the needs of high-speed production and further improving overall production efficiency.

[0024] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A continuous bottle-filling device, comprising a worktable (1), characterized in that: The upper surface of the workbench (1) is provided with an annular guide rail (4). Above the annular guide rail (4) is a mold (5) that moves along the track. The mold (5) is used to place the packaging bottle (6), and the packaging bottle (6) is inserted into the mold (5). An inner contents picking and placing mechanism (3) is provided on one side above the annular guide rail (4). An inner contents sorting and feeding guide rail (2) is provided at the rear end of the inner contents picking and placing mechanism (3). The inner contents sorting and feeding guide rail (2) puts the sorted inner contents into the passing packaging bottle (6) through the inner contents picking and placing mechanism (3).

2. The continuous bottle-filling device according to claim 1, characterized in that: The internal loading and unloading mechanism (3) includes a first linear actuator (32) fixedly installed inside the workbench (1). The movable end of the first linear actuator (32) is equipped with a first mounting base (31). A second linear actuator (33) is installed on the side of the first mounting base (31). The movable end of the second linear actuator (33) is equipped with a second mounting base (34). A third linear actuator (35) is fixedly installed on the upper end of the second mounting base (34). The movable end of the third linear actuator (35) is fixedly equipped with an internal loading jig.

3. The continuous bottle-filling device according to claim 1, characterized in that: The feeding guide (2) for sorting internal materials is designed as a single channel or multiple channels according to actual needs.

4. The continuous bottle filling device according to claim 1, characterized in that: The operating station is located behind the internal material handling mechanism (3).

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