Automatic device for unpacking of a sheet of cultivated mushrooms

Abstract

The utility model discloses an automatic piece -removing device of bottle -cultivated fungus package piece, including base, the top wall of base is equipped with the bottle -clamping spare for clamping fungus bottle, the bottle -clamping spare includes driving clamp roller and passive clamp roller, the top wall sliding of base is equipped with two relative movement's moving frame and motor frame, driving clamp roller and passive clamp roller are respectively rotatory and established on the opposite side wall of moving frame and motor frame, be equipped with the driving piece of driving clamp roller rotation between driving clamp roller and motor frame, the top of base is equipped with piece -removing execution mechanism, be equipped with the piece of hooking piece of piece -removing execution mechanism and be close to fungus bottle mouth package piece. The utility model belongs to piece -removing device technical field, and specifically refers to an automatic piece -removing device of bottle -cultivated fungus package piece.

Description

Technical Field

[0001] This utility model belongs to the technical field of disassembly devices, specifically referring to an automatic disassembly device for bottle-cultured fungi. Background Technology

[0002] In the industrial production process of bottle-cultured fungi, it is necessary to maintain a sterile environment inside the bottles and ensure the healthy growth of the fungi.

[0003] In the industrial production of edible fungi, the mouth of the mushroom bottles is often sealed with a Velcro-fixed sheet (breathable membrane). The current process of removing the sheet mostly relies on manual operation: workers need to manually rotate the mushroom bottle to position it and then tear off the sheet. However, manual removal is slow, and human hands touching the bottle mouth can easily introduce contaminants, leading to an increased contamination rate. Summary of the Invention

[0004] The technical problem this invention aims to solve is that manual disassembly is slow, and human contact with the bottle opening can easily introduce bacteria, leading to an increased contamination rate.

[0005] To achieve the above functions, the technical solution adopted by this utility model is as follows: An automatic disassembly device for bottle-grown fungi packaging includes a base. The top wall of the base is provided with a bottle clamping component for holding the fungi bottle. The bottle clamping component includes an active clamping roller and a passive clamping roller. The top wall of the base is slidably provided with two relatively movable frames and a motor frame. The active clamping roller and the passive clamping roller are respectively rotatably mounted on the opposite side walls of the movable frames and the motor frame. A driving component for driving the active clamping roller to rotate is provided between the active clamping roller and the motor frame. The top of the base is provided with a disassembly execution mechanism. The disassembly execution mechanism is provided with a hook near the bottle mouth for packaging the fungi bottle.

[0006] Preferably, the top wall of the base has two oppositely arranged slide rails and two slide grooves. The movable frame and the motor frame are slidably mounted on the two slide rails. The bottom walls of the movable frame and the motor frame are each fixedly provided with a fixed column extending downward and passing through the corresponding slide groove. The bottom wall of the base is fixedly provided with a connecting shaft located between the middle of the two slide grooves. A connecting plate is rotatably sleeved on the connecting shaft. The end of the connecting plate is rotatably provided with a connecting arm via the shaft. The end of the connecting arm away from the connecting plate is rotatably sleeved on the fixed column.

[0007] Preferably, the top wall of the base is provided with a support, which is located between the active clamping roller and the passive clamping roller.

[0008] Preferably, the top wall of the base is provided with a support plate, and a cylinder is provided on the support plate. The fixed end of the cylinder is fixed to the support plate, and the movable end of the cylinder slides through the support plate and is fixed on the motor frame.

[0009] Preferably, the actuator includes cylinder two, cylinder three, and cylinder four. A limiting rod is vertically slidably provided on the base. A support plate is fixedly provided at the top end of the limiting rod. The fixed end of cylinder two is fixed to the bottom wall of the base. The movable end of cylinder two slides through the base and is fixed to the support plate. The fixed end of cylinder three is fixed to the side wall of the support plate. A connecting plate is provided at the end of the connecting plate. The fixed end of cylinder four is provided on the side wall of the connecting plate. A hook is provided at the end of the connecting plate. A pressure plate corresponding to the hook is provided at the movable end of cylinder four.

[0010] Preferably, the driving component includes a drive motor, and both the active and passive clamping rollers are provided in two sets. A sprocket is fixed on the shaft of each of the two active clamping rollers. The drive motor is located on the inner top wall of the motor frame, and the output end is provided with two sprockets. A chain is sleeved between the sprockets.

[0011] The beneficial effects achieved by adopting the above-described structure are as follows:

[0012] The dual active clamping rollers synchronously drive the rotation of the culture bottles (through sprocket-chain transmission), and the three / four linkage cylinders improve the processing speed. The connecting plate-connecting arm mechanism realizes automatic adjustment of the clamping roller spacing, and the bottle changing process does not require stopping the machine.

[0013] The design of the hook and pressing mechanism in the tablet removal process utilizes the centrifugal force of the rotating flask to smoothly insert the hook into the tablet package. Then, the pressing mechanism is driven by cylinder four to compress the tablet package. Finally, cylinder three retracts to complete the complete removal of the tablet package, preventing human contact with the flask opening and avoiding bacterial infection. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model. Figure 1 ;

[0015] Figure 2 This is a schematic diagram of the overall structure of an embodiment of the present utility model. Figure 2 ;

[0016] Figure 3 This is a schematic diagram of the overall structure of an embodiment of the present utility model. Figure 3 ;

[0017] Figure 4 This is the first usage state of this utility model embodiment.

[0018] The components are as follows: 1. Base; 2. Slab disassembly mechanism; 3. Bottle clamping component; 4. Active clamping roller; 5. Passive clamping roller; 6. Moving frame; 7. Motor frame; 8. Drive component; 9. Slide rail; 10. Slide groove; 11. Fixed column; 12. Connecting shaft; 13. Connecting plate; 14. Connecting arm; 15. Support; 16. Support plate; 17. Cylinder 1; 18. Cylinder 2; 19. Cylinder 3; 20. Cylinder 4; 21. Limiting rod; 22. Support plate; 23. Connecting plate; 24. Hook; 25. Pressing plate; 26. Drive motor; 27. Sprocket 1; 28. Sprocket 2; 29. ​​Chain; 30. Mushroom bottle; 31. Wrapped slice. Detailed Implementation

[0019] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0021] like Figure 1-4 As shown, this utility model proposes an automatic unpacking device for bottle-grown fungal substrate, including a base 1. The top wall of the base 1 is provided with a bottle clamping component 3 for holding the fungal bottles 30. The bottle clamping component 3 includes an active clamping roller 4 and a passive clamping roller 5. The top wall of the base 1 is slidably provided with two relatively movable frames 6 and a motor frame 7. The active clamping roller 4 and the passive clamping roller 5 are respectively rotatably mounted on the opposite side walls of the movable frames 6 and the motor frame 7. A driving component 8 is provided between the active clamping roller 4 and the motor frame 7 to drive the active clamping roller 4 to rotate. The top wall of the base 1 is provided with a support 15, which is located between the active clamping roller 4 and the passive clamping roller 5. The top of the base is provided with a piece-removing execution mechanism 2. The piece-removing execution mechanism 2 is provided with a hook 24 near the mouth of the mushroom bottle. The piece 31 is wrapped on the mouth of the mushroom bottle 30 with Velcro. The active clamping roller 4 and the passive clamping roller 5 clamp the mushroom bottle 30. The driving component 8 drives the active clamping roller 4 to rotate, which in turn drives the mushroom bottle 30 to rotate. Thus, the mushroom bottle 30 drives the piece 31 on it to rotate and approach the piece-removing execution mechanism 2 for piece removal.

[0022] like Figure 1-2As shown, the top wall of the base 1 has two oppositely arranged slide rails 9 and two slide grooves 10. The movable frame 6 and the motor frame 7 are slidably mounted on the two slide rails 9. The bottom walls of the movable frame 6 and the motor frame 7 are both fixedly provided with fixed columns 11 extending downward and passing through the corresponding slide grooves 10. The bottom wall of the base 1 is fixedly provided with a connecting shaft 12 located between the middle of the two slide grooves 10. A connecting plate 13 is rotatably sleeved on the connecting shaft 12. The end of the connecting plate 13 is rotatably provided with a connecting arm 14 via a shaft. The end of the connecting arm 14 away from the connecting plate 13 is rotatably sleeved on the fixed column 11. When the motor frame 7 moves, the movable frame 6 moves in opposite directions synchronously through the action of the connecting arm 14 and the connecting plate 13.

[0023] like Figure 3 As shown, the top wall of the base 1 is provided with a support plate 16, and a cylinder 17 is provided on the support plate 16. The fixed end of the cylinder 17 is fixed on the support plate 16, and the movable end of the cylinder 17 slides through the support plate 16 and is fixed on the motor frame 7. By extending and retracting the cylinder 17, the moving frame 6 and the synchronous seat of the motor frame 7 are driven to move in opposite directions, thereby adjusting the distance between the active clamping roller 4 and the passive clamping roller 5 to suit different bottle diameters.

[0024] like Figure 3 As shown, the disassembly mechanism 2 includes cylinder 2 (18), cylinder 3 (19), and cylinder 4 (20). A limiting rod 21 is vertically slidably mounted on the base 1. A support plate 22 is fixedly mounted on the top of the limiting rod 21. The fixed end of cylinder 2 (18) is fixed to the bottom wall of the base 1. The movable end of cylinder 2 (18) slides through the base 1 and is fixed to the support plate 22. The fixed end of cylinder 3 (19) is fixed to the side wall of the support plate 22. A connecting plate 23 is provided on the movable end of cylinder 3 (19). A hook 24 is located at the end of the connecting plate 23. The fixed end of cylinder 4 (20) is located on the side wall of the connecting plate 23. A pressing plate 25 corresponding to the hook 24 is provided on the movable end of cylinder 4 (20). According to the height of the mushroom bottle, the support plate 22 and the limiting rod 21 are driven to rise and fall vertically by the extension and retraction of cylinder 2 (18). Cylinder 3 (19) extends, causing the hook 24 to approach the packaging piece 31.

[0025] like Figure 3As shown, the driving component 8 includes a driving motor 26. Both the active clamping roller 4 and the passive clamping roller 5 are provided in two sets. A sprocket 27 is fixed on the shaft of each of the two active clamping rollers 4. The driving motor 26 is located on the inner top wall of the motor frame 7, and two sprockets 28 are provided at the output end. A chain 29 is sleeved between the sprockets 27 and 28. When the driving motor 26 is started, the two active clamping rollers 4 are driven to rotate synchronously through the sprockets 27, 28 and chain 29, so as to drive the mushroom bottle 30 to rotate. The coating on the top of the mushroom bottle 30 rotates and approaches the hook plate 24. The coating continues to rotate, so that the hook plate 24 is inserted into the inside of the coating. The cylinder 20 extends, so that the pressure plate presses on the coating. The cylinder 19 retracts, so that the coating plate 31 can be pulled out.

[0026] In practical use, the worker places the mushroom bottle 30 between the active clamping roller 4 and the passive clamping roller 5, with the bottom of the bottle supported by the support 15. The cylinder 17 is activated, and its movable end pushes the motor frame 7 to move. The bottom fixed column 11 of the motor frame 7 pulls the connecting plate 13 to rotate around the connecting shaft 12 via the connecting arm 14. The connecting plate 13 drives the moving frame 6 to move in the opposite direction in sync, so that the double clamping rollers automatically clamp the mushroom bottle 30.

[0027] Based on the actual height of the mushroom bottle, start cylinder 2 18. Cylinder 2 18 extends and retracts to drive the support plate 22 and the limit rod 21 to rise and fall vertically, adjusting the hook plate 24 to a suitable height so that the hook plate 24 and the bottle mouth coating plate 31 of the mushroom bottle 30 are at the same horizontal position. Cylinder 3 19 extends to bring the hook plate 24 closer to the coating.

[0028] The drive motor 26 drives the double active clamping rollers 4 to rotate in the same direction via sprocket 28, chain 29, sprocket 27, and the bottling bottle 30 rotates under the action of friction. When the Velcro wrap 31 at the bottle mouth rotates to the working area of ​​the hook 24, the centrifugal force of the rotating wrap 31 is used to make the hook 24 smoothly insert into the wrap 31. Then, the cylinder 4 20 is started and extends to press the pressing 25 onto the wrap 31. Finally, the cylinder 3 19 retracts and pulls the wrap 31 completely out of the bottle mouth of the bottling bottle 30, completing the wrap removal operation.

[0029] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. An automatic unpacking device for bottle-cultured fungal tablets, characterized in that: The base (1) includes a base (1), the top wall of which is provided with a bottle clamping component (3) for clamping the mushroom bottle (30). The bottle clamping component (3) includes an active clamping roller (4) and a passive clamping roller (5). The top wall of the base (1) is slidably provided with two relatively movable frames (6) and a motor frame (7). The active clamping roller (4) and the passive clamping roller (5) are respectively rotatably mounted on the opposite side walls of the movable frames (6) and the motor frame (7). A driving component (8) is provided between the active clamping roller (4) and the motor frame (7) to drive the active clamping roller (4) to rotate. The top of the base (1) is provided with a sheet-removing execution mechanism (2). The sheet-removing execution mechanism (2) is provided with a hook (24) near the mouth of the mushroom bottle for wrapping the sheet.

2. The automatic unpacking device for bottle-cultured fungal tablets according to claim 1, characterized in that: The top wall of the base (1) has two oppositely arranged slide rails (9) and two slide grooves (10). The moving frame (6) and the motor frame (7) are slidably mounted on the two slide rails (9). The bottom walls of the moving frame (6) and the motor frame (7) are fixedly provided with fixed columns (11) that extend downward and pass through the corresponding slide grooves (10). The bottom wall of the base (1) is fixedly provided with a connecting shaft (12) located between the middle of the two slide grooves (10). A connecting plate (13) is rotatably sleeved on the connecting shaft (12). The end of the connecting plate (13) is rotatably provided with a connecting arm (14) through the shaft. The end of the connecting arm (14) away from the connecting plate (13) is rotatably sleeved on the fixed column (11).

3. An automatic unpacking device for bottle-cultured fungal substrate according to claim 1 or 2, characterized in that: The top wall of the base (1) is provided with a support (15), which is located between the active clamping roller (4) and the passive clamping roller (5).

4. The automatic unpacking device for bottle-cultured fungal tablets according to claim 3, characterized in that: The top wall of the base (1) is provided with a support plate (16), and a cylinder (17) is provided on the support plate (16). The fixed end of the cylinder (17) is fixed on the support plate (16), and the movable end of the cylinder (17) slides through the support plate (16) and is fixed on the motor frame (7).

5. The automatic unpacking device for bottle-cultured fungal tablets according to claim 1, characterized in that: The disassembly mechanism (2) includes cylinder 2 (18), cylinder 3 (19) and cylinder 4 (20). A limiting rod (21) is vertically slidably provided on the base (1). A support plate (22) is fixedly provided at the top of the limiting rod (21). The fixed end of cylinder 2 (18) is fixed to the bottom wall of the base (1). The movable end of cylinder 2 (18) slides through the base (1) and is fixed on the support plate (22). The fixed end of cylinder 3 (19) is fixed on the side wall of the support plate (22). The movable end of cylinder 3 (19) is provided with a connecting plate (23). The end of the connecting plate (23) is provided with a hook plate (24). The fixed end of cylinder 4 (20) is located on the side wall of the connecting plate (23). The movable end of cylinder 4 (20) is provided with a pressure plate (25) corresponding to the hook plate (24).

6. The automatic unpacking device for bottle-cultured fungal tablets according to claim 5, characterized in that: The driving component (8) includes a driving motor (26). The active clamping roller (4) and the passive clamping roller (5) are each provided with two sets. A sprocket (27) is fixed on the shaft of each of the two active clamping rollers (4). The driving motor (26) is located on the inner top wall of the motor frame (7), and two sprockets (28) are provided at the output end. A chain (29) is sleeved between the sprockets (27) and the sprockets (28).

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