Battery package tray assembly

Abstract

The utility model discloses a kind of battery packaging tray assemblies, including several trays of upper and lower superposition, tray is equipped with article sink groove and buckling groove, article sink groove is used to place different size battery package, buckling groove is used to form buckling connection between tray;A kind of battery packaging tray assembly of the utility model, adopt the step type setting sink, and buckling connection can be formed between tray, different size battery package can be placed, the applicability of packaging tray is improved, and packaging tray can be stacked to save space and suitable for mechanization operation, while packaging tray can be recycled and used again multiple times, packaging cost is saved, resource waste and pollution to environment are reduced.

Description

Technical Field

[0001] This utility model relates to the field of battery packaging, and in particular to a battery packaging tray assembly. Background Technology

[0002] As the core form of lithium battery applications, the packaging of lithium battery packs directly affects product safety and distribution efficiency. Currently, the industry commonly uses a packaging solution combining EPE foam lining and corrugated cardboard boxes: EPE foam provides excellent cushioning with its honeycomb molecular structure, which can withstand the bumps and impacts during transportation; the corrugated cardboard box provides rigid support with its multi-layered paper structure, making it easy to stack.

[0003] However, this packaging method has significant drawbacks: EPE foam, due to material limitations, is prone to slight deformation after a single use, and repeated use leads to a decrease in cushioning performance of more than 30%; corrugated cardboard boxes experience a sharp decline in strength when exposed to moisture, making them unsuitable for various distribution scenarios. Both are single-use consumables. With the annual production of lithium battery packs gradually increasing, adopting these two packaging methods will not only result in a large waste of wood and chemical raw materials, but also drive up packaging costs, leading to resource waste and environmental pollution.

[0004] Therefore, there is an urgent need to develop a battery packaging pallet assembly with a stepped platform and interlocking connections between the pallets. This allows for the placement of battery packs of different sizes, improving the applicability of the packaging pallet. Furthermore, the packaging pallets can be stacked to save space and are suitable for mechanized operations. At the same time, the packaging pallets can be recycled and reused multiple times, saving packaging costs and reducing resource waste and environmental pollution. Utility Model Content

[0005] In view of this, the purpose of this utility model is to provide a battery packaging tray assembly, which adopts a stepped set of recessed platforms and the trays can be connected by a snap-fit ​​mechanism to accommodate battery packs of different sizes.

[0006] This utility model discloses a battery packaging tray assembly, comprising several trays stacked on top of each other. Each tray is provided with a placement groove and a fastening groove. The placement groove is used to place battery packs of different sizes, and the fastening groove is used to form a fastening connection between the trays.

[0007] Furthermore, the placement sink and the fastening groove are both arrayed on the tray, and the placement sink and the fastening groove are staggered.

[0008] Furthermore, the storage trough is formed with several separate storage slots whose dimensions decrease sequentially from top to bottom, so that steps are formed between adjacent storage slots, and the bottom of the storage slots is used to place the battery pack.

[0009] Furthermore, the bottom of the uppermost compartment is formed at both ends of the length direction, which is the arrangement direction of the same row of compartments; the bottom of the middle compartment is formed around the compartment and has a ring structure; the bottom of the lowest compartment is a closed bottom.

[0010] Furthermore, the placement groove forms a snap-fit ​​protrusion on the bottom of the tray, which is used to snap into the snap-fit ​​groove of the adjacent tray below.

[0011] Furthermore, a support rib for supporting the battery pack is provided, the support rib being disposed on the inner wall of the storage compartment.

[0012] Furthermore, the outer ring of the tray is deformed to form several reinforcing ribs for improving the strength of the tray.

[0013] Furthermore, when the tray is not used to hold a battery pack, adjacent trays can be stacked together using the corresponding storage slots.

[0014] Furthermore, when placing the battery pack on the tray, the upper tray rotates 180° relative to the plane of the lower tray, so that the fastening protrusion formed by the placement groove of the upper tray at the bottom of the tray engages with the fastening groove of the lower tray to form a fastening.

[0015] The beneficial effects of this utility model are as follows: The battery packaging tray assembly of this utility model adopts a stepped set platform, and the trays can be connected by interlocking mechanisms, which can accommodate battery packs of different sizes, thus improving the applicability of the packaging tray. Furthermore, the packaging trays can be stacked to save space and are suitable for mechanized operations. At the same time, the packaging trays can be recycled and reused multiple times, saving packaging costs and reducing resource waste and environmental pollution. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a stacking diagram of the present invention;

[0019] Figure 3 This is a schematic diagram of the fastening mechanism of this utility model. Detailed Implementation

[0020] Figure 1 This is a schematic diagram of the structure of this utility model. Figure 2 This is a stacking diagram of the present invention. Figure 3The figure shows a schematic diagram of the snap-fit ​​mechanism of this utility model: The battery packaging tray assembly of this embodiment includes several trays stacked vertically. Each tray is provided with a storage groove 1 and a snap-fit ​​groove 5. The storage groove 1 is used to place battery packs of different sizes, and the snap-fit ​​groove 5 is used to form a snap-fit ​​connection between the trays. As shown in the figure, a battery packaging tray assembly includes several trays stacked vertically. The upper surface of the tray is provided with a storage groove 1 and a snap-fit ​​groove 5. The storage groove 1 is used to place battery packs of different sizes, and the snap-fit ​​groove 5 is used to form a snap-fit ​​connection between the trays. While packaging the battery packs, it also plays a role in protecting the battery packs.

[0021] In this embodiment, the placement groove 1 and the fastening groove 5 are both arranged in an array on the tray, and the placement groove 1 and the fastening groove 5 are staggered. As shown in the figure, the placement groove 1 and the fastening groove 5 are both arranged in an array on the tray, and the placement groove 1 and the fastening groove 5 are staggered in the direction of horizontal arrangement, which maximizes the use of the tray space while ensuring a stable fastening connection between the trays.

[0022] In this embodiment, the storage trough 1 forms several sub-slots with decreasing dimensions from top to bottom, creating steps between adjacent sub-slots. The bottom of each sub-slot is used to place a battery pack. As shown in the figure, the storage trough 1 forms several sub-slots with decreasing dimensions from top to bottom, creating steps between adjacent sub-slots. The arrangement of these steps is determined by the type and size of the battery packs to be packaged, and can be adjusted in terms of quantity and size. In this embodiment, these steps form a first sub-slot, a second sub-slot, and a third sub-slot with decreasing dimensions for placing battery packs of different sizes, corresponding to large, medium, and small battery packs, respectively. When placing medium-sized battery packs 10 and small-sized battery packs 11, a certain space is formed between them and the side wall of the storage trough 1. To prevent the battery packs from shaking, foam or other fillers can be filled in these spaces, which will not be elaborated here.

[0023] In this embodiment, the bottom of the uppermost storage trough is formed at both ends of the length direction, which is the arrangement direction of the same row of storage troughs 1; the bottom of the middle storage trough is formed around the storage trough and has a ring structure; the bottom of the bottommost storage trough is a closed trough bottom; as shown in the figure, the bottom of the uppermost first storage trough is formed at both ends of the length direction, which is the arrangement direction of the same row of storage troughs 1, and the bottom of the uppermost first storage trough forms steps I2 and II4, steps I2 and II4... Step II4 can support the large-sized battery pack 9 when it is placed, and can hold the sides of the medium-sized battery pack 10 to prevent it from shaking when it is placed; the bottom of the second storage compartment in the middle is formed around the third storage compartment and has a ring structure, that is, the bottom of the storage compartment 1 is an inwardly protruding ring step III3. The ring step III3 can support the medium-sized battery pack 10 when it is placed, and can hold the sides of the small-sized battery pack 11 to prevent it from shaking when it is placed; the bottom of the third storage compartment at the bottom is a closed bottom.

[0024] In this embodiment, the storage groove 1 forms a fastening protrusion 8 at the bottom of the tray, which is used to fasten with the fastening groove 5 of the adjacent tray below; as shown in the figure, the storage groove 1 forms a fastening protrusion 8 at the bottom of the tray, which is used to fasten with the fastening groove 5 of the adjacent tray below, that is, the upper tray can be fastened into the fastening groove 5 of the lower tray by the fastening protrusion 8 formed by the storage groove 1 at the bottom of the tray, forming a fastening connection.

[0025] In this embodiment, a support rib for holding the battery pack is also provided. The support rib is disposed on the inner wall of the storage compartment. As shown in the figure, a support rib for holding the battery pack is also provided. The support rib is a protruding structure, which is used to hold the battery pack to prevent shaking and to strengthen the support. It also makes it easier to take the battery pack out of each storage compartment. The support part is disposed on the inner wall of the storage compartment.

[0026] In this embodiment, the outer ring of the pallet is deformed to form a plurality of reinforcing ribs 6 for improving the strength of the pallet; the outer ring of the pallet is deformed to form reinforcing ribs 6 for improving the strength of the pallet, and the reinforcing ribs 6 are used to enhance the overall compressive strength of the pallet, and facilitate positioning and stacking when the pallets are stacked.

[0027] In this embodiment, when the tray is not filled with a battery pack, adjacent trays can be stacked together using the corresponding storage slots 1. As shown in the figure, when the tray is not filled with a battery pack, adjacent trays can be stacked together using the corresponding storage slots 1. The storage slot 1 of the upper tray 7 is inserted into the storage slot 1 of the lower tray 7A to form a stack, which effectively saves space and facilitates mechanized operation.

[0028] In this embodiment, when placing the battery pack on the tray, the upper tray 7 rotates 180° relative to the plane of the lower tray 7A, so that the fastening protrusion 8 formed at the bottom of the upper tray 7's storage groove 1 engages with the fastening groove 5 of the lower tray 7A to form a fastening connection. As shown in the figure, when placing the battery pack on the tray, the upper tray 7 rotates 180° relative to the plane of the lower tray 7A, that is, the fastening groove 5 of the lower tray 7A corresponds to the fastening protrusion 8 formed at the bottom of the upper tray 7's storage groove 1, so that the fastening protrusion 8 formed at the bottom of the upper tray 7's storage groove 1 engages with the fastening groove 5 of the lower tray 7A to form a fastening connection, and a space is formed above the storage groove 1 of the lower tray 7A, which together with the storage groove 1 of the lower tray 7A is used to place the battery pack, effectively improving space utilization and saving packaging costs.

[0029] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the spirit and scope of the technical solutions of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A battery packaging tray assembly, characterized in that: It includes several trays stacked on top of each other. Each tray is provided with a storage groove and a fastening groove. The storage groove is used to place battery packs of different sizes, and the fastening groove is used to form a fastening connection between the trays.

2. The battery packaging tray assembly according to claim 1, characterized in that: The placement grooves and fastening grooves are arranged in an array on the tray, and the placement grooves and fastening grooves are arranged alternately.

3. The battery packaging tray assembly according to claim 2, characterized in that: The storage trough contains several separate storage compartments whose dimensions decrease sequentially from top to bottom, creating steps between adjacent storage compartments. The bottom of each storage compartment is used to place a battery pack.

4. The battery packaging tray assembly according to claim 3, characterized in that: The bottom of the uppermost compartment is formed at both ends of the length direction, which is the arrangement direction of the same row of compartments; the bottom of the middle compartment is formed around the compartment and has a ring structure; the bottom of the lowest compartment is a closed bottom.

5. The battery packaging tray assembly according to claim 4, characterized in that: The placement groove forms a snap-fit ​​protrusion on the bottom of the tray, which is used to snap into the snap-fit ​​groove of the adjacent tray below.

6. The battery packaging tray assembly according to claim 5, characterized in that: It is also provided with support ribs for holding the battery pack in place, the support ribs being disposed on the inner wall of the compartment.

7. The battery packaging tray assembly according to claim 1, characterized in that: The outer ring of the tray is deformed to form several reinforcing ribs to improve the strength of the tray.

8. The battery packaging tray assembly according to claim 1, characterized in that: When no battery pack is placed on the tray, adjacent trays can be stacked together using the corresponding storage slots.

9. The battery packaging tray assembly according to claim 1, characterized in that: When placing the battery pack on the tray, the upper tray rotates 180° relative to the plane of the lower tray, so that the fastening protrusion formed by the placement groove of the upper tray at the bottom of the tray engages with the fastening groove of the lower tray to form a fastening.

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