Portable electrode high temperature storage system
The design of the portable high-temperature insulation system for welding electrodes solves the problems of moisture absorption and uneven heating during storage and handling, achieving uniform heating and convenient handling of the electrodes, and improving their performance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- THE THIRD CONSTR ENG CO LTD OF CHINA CONSTR SECOND ENG BUREAU
- Filing Date
- 2025-07-08
- Publication Date
- 2026-07-21
AI Technical Summary
Welding electrodes are prone to absorbing moisture during storage, which can lead to a deterioration in performance. They may also cause uneven surface heating and inconvenience in handling when stored in a high-temperature insulation box.
A portable high-temperature insulation system for welding electrodes was designed. The welding electrodes are placed on the top of an inclined carrier plate and dropped one by one onto the top of an isolation frame plate. The top bracket and the lifting plate are used to achieve uniform distribution and convenient retrieval of the welding electrodes. The stainless steel perforated plate and hand crank structure are used to improve the uniformity of heating and the stability of operation.
It improves the surface heating uniformity and ease of handling of welding electrodes, reduces the difficulty of operation, and achieves convenience and orderliness after high-temperature heat preservation treatment of welding electrodes.
Smart Images

Figure CN224529509U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of welding electrode insulation technology, and in particular relates to a portable high-temperature insulation system for welding electrodes. Background Technology
[0002] During storage, welding electrodes often absorb moisture, which degrades their performance, leading to unstable arcs, increased spatter, and defects such as porosity and cracks. Therefore, welding electrodes must be dried before use. Welding electrode drying ovens are widely used in key national construction projects in industries such as machinery, power, metallurgy, chemical engineering, petroleum, and urban construction. They are essential drying equipment for welding projects. The type of welding electrode drying oven depends on the quantity of electrodes to be dried and stored, and the required temperature control. The drying chamber of a welding electrode insulation oven can reach a maximum temperature of 500℃, with automatic temperature control, providing high-temperature insulation for electrode storage, thus ensuring the electrodes maintain optimal performance.
[0003] After the welding electrode drying oven is powered on, the heating element converts electrical energy into heat energy, which is then irradiated onto the welding electrode with a large amount of far-infrared radiation through the far-infrared radiation element. Under the action of radiant heat, the moisture in the coating of the welding electrode evaporates rapidly, achieving the goal of removing moisture and drying the welding electrode. This truly automates the baking process, eliminating the need for manual supervision, ensuring the baking quality of the welding electrode, and realizing the industrialization of on-site management—reducing labor intensity. The self-controlled far-infrared welding electrode drying oven adopts far-infrared radiation heating technology, which has advantages such as rapid heating, low heat loss, high efficiency, and significant energy saving compared with general ovens and box-type electric furnaces used for heat treatment.
[0004] Some high-temperature insulation boxes for welding rods are equipped with carrying straps and handles for easy carrying. When welding rods are stored in the insulation box, they are often placed on the surface of the tray, causing them to stick together. This may result in uneven heating of the welding rod surface and inconvenience in handling them. Therefore, a portable high-temperature insulation system for welding rods is needed. This system can lower some of the welding rods stored in the trays onto the isolation rack, maintaining a distance between the welding rods on the rack. This improves the uniformity of surface heating and makes them easier to handle. It effectively improves the convenience and orderliness of users removing the welding rods after the high-temperature insulation box has heated them. Utility Model Content
[0005] The purpose of this invention is to provide a portable high-temperature insulation system for welding rods, which allows some of the welding rods stored in the tray to be placed on an isolation rack, so that the welding rods on the isolation rack are spaced apart, thereby improving the uniformity of surface heating and making them easy to pick up. This effectively improves the convenience and orderliness of the user when taking out the welding rods after the high-temperature insulation box has heated them, and solves the problems mentioned in the background art.
[0006] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: A portable high-temperature insulation system for welding rods includes a welding rod insulation box: two symmetrically arranged carrying handles are fixedly connected to the top of the welding rod insulation box; two carrying straps are symmetrically arranged on the rear side of the welding rod insulation box; an insulation box door is rotatably connected to the front side of the welding rod insulation box via a hinge; a material-carrying horizontal plate is fixedly connected to the inner wall of the welding rod insulation box; an L-shaped frame and a steel upright are fixedly connected to the top of the material-carrying horizontal plate via bolts; an inclined carrying plate is welded to the inner wall of the L-shaped frame; a limit sleeve is fixedly installed on the surface of the steel upright via bolts; a rotating rod is rotatably connected to the inner wall of the limit sleeve; a top support is provided above the material-carrying horizontal plate; a pushing plate is welded to the top of the top support; a connecting support rod is fixedly connected to the end of the rotating rod; and a gripping rod is fixedly connected to the end of the rotating rod.
[0007] The present invention provides a portable high-temperature insulation system for welding electrodes as described above, further comprising: the inclined carrier plate being a stainless steel perforated plate.
[0008] The present invention provides a portable high-temperature insulation system for welding electrodes as described above, further comprising: the connecting support rod and the top bracket are rotatably connected via a rotating shaft.
[0009] The present invention provides a portable high-temperature insulation system for welding rods as described above, further comprising: the end of the gripping rod extends through to the outside of the welding rod insulation box and is fixedly connected to a hand crank; the gripping rod is rotatably connected to the welding rod insulation box.
[0010] The present invention provides a portable high-temperature insulation system for welding rods as described above, further comprising: welding rods being provided on the inner cavity of the insulation box door, the top of the isolation frame plate, and the top moving plate.
[0011] The present invention provides a portable high-temperature insulation system for welding electrodes as described above, further comprising: the opening at the bottom of the L-shaped frame is aligned with the recess located on the rear side of the top of the isolation frame plate.
[0012] The present invention provides a portable high-temperature insulation system for welding rods as described above, further comprising: both ends of the carrying strap are fixedly connected to the rear side of the welding rod insulation box by bolts, and the carrying strap is a nylon Oxford cloth strap.
[0013] The beneficial effects of this utility model are:
[0014] This invention places welding rods on the top of an inclined carrier plate and drops them one by one from the bottom of an L-shaped frame to the top of an isolation rack. Then, a top support frame drives a lifting plate to lay the welding rods one by one forward from the back of the top of the isolation rack, ensuring that the welding rods on the top of the isolation rack are evenly distributed and heated. When removing the welding rods, the lifting plate intermittently delivers the welding rods from the top of the isolation rack, making it easy for the user to pick them up. This achieves the goal of placing some of the welding rods stored in the tray onto the isolation rack, maintaining spacing between the welding rods on the isolation rack, thereby improving the uniformity of surface heating and making them easier to pick up. This effectively improves the convenience and orderliness of the user removing the welding rods after they have been heated in the high-temperature insulation box. Attached Figure Description
[0015] The advantages of the present invention in the above and / or other aspects will become clearer and more readily understood through the following detailed description taken in conjunction with the accompanying drawings, which are merely illustrative and do not limit the present invention, wherein:
[0016] Figure 1 This is a schematic diagram of the structure of one embodiment of the present utility model;
[0017] Figure 2 This is a three-dimensional schematic diagram of a steel frame and an inclined carrier plate according to an embodiment of the present invention;
[0018] Figure 3 This is a three-dimensional schematic diagram of an embodiment of the L-shaped frame and the steel upright frame of the present invention;
[0019] Figure 4 This is one embodiment of the present utility model. Figure 3 A magnified view of point A in the middle.
[0020] The attached diagram lists the components represented by each number as follows:
[0021] 1. Welding rod insulation box body; 2. Hand handle; 3. Back strap; 4. Insulation box door; 5. Material loading cross plate; 6. L-shaped frame; 7. Steel upright frame; 8. Inclined loading plate; 9. Limiting sleeve; 10. Rotating rod; 11. Isolation frame plate; 12. Top support frame; 13. Push plate; 14. Connecting support rod; 15. Holding rod; 16. Hand crank. Detailed Implementation
[0022] In the following description, embodiments of the portable welding electrode high-temperature insulation system of this utility model will be described with reference to the accompanying drawings.
[0023] The embodiments described herein are specific implementations of this utility model, used to illustrate the concept of this utility model. They are all illustrative and exemplary, and should not be construed as limiting the implementation methods or scope of this utility model. In addition to the embodiments described herein, those skilled in the art can employ other obvious technical solutions based on the content disclosed in the claims and specification of this application. These technical solutions include those that make any obvious substitutions and modifications to the embodiments described herein.
[0024] The accompanying drawings in this specification are schematic diagrams used to illustrate the concept of this utility model, and schematically show the shapes of the various parts and their interrelationships. Please note that, in order to clearly show the structure of the components of the embodiments of this utility model, the drawings are not drawn to the same scale. The same reference numerals are used to indicate the same parts.
[0025] Figure 1-4 This invention illustrates a portable high-temperature insulation system for welding rods according to an embodiment of the present invention. The system includes a welding rod insulation box 1. Two symmetrically arranged carrying handles 2 are fixedly connected to the top of the welding rod insulation box 1. Two symmetrically arranged carrying straps 3 are arranged on the rear side of the welding rod insulation box 1. An insulation box door 4 is rotatably connected to the front side of the welding rod insulation box 1 via a hinge. A material-carrying horizontal plate 5 is fixedly connected to the inner wall of the welding rod insulation box 1. An L-shaped frame 6 and a steel upright 7 are fixedly connected to the top of the material-carrying horizontal plate 5 via bolts. An inclined carrying plate 8 is welded to the inner wall of the L-shaped frame 6. A limiting sleeve 9 is fixedly installed on the surface of the steel upright 7 via bolts. A rotating rod 10 is rotatably connected to the inner wall of the limiting sleeve 9. A top support 12 is arranged above the material-carrying horizontal plate 5. A jacking plate 13 is welded to the top of the top support 12. A connecting support rod 14 is fixedly connected to the end of the rotating rod 10, and a gripping rod 15 is fixedly connected to the end of the rotating rod 10.
[0026] The above scheme involves placing welding rods on the top of the inclined carrier plate 8 and dropping them one by one from the bottom of the L-shaped frame 6 to the top of the isolation frame plate 11. Then, the top support 12 drives the top plate 13 to lay the welding rods on the rear side of the top of the isolation frame plate 11 forward one by one, so that the welding rods on the top of the isolation frame 11 are evenly distributed and heated. When the welding rods are removed later, the top plate 13 intermittently delivers the welding rods from the top of the isolation frame 11, making it convenient for the user to pick up the welding rods. This achieves the goal of placing some of the welding rods stored in the tray onto the isolation frame, keeping the welding rods on the isolation frame spaced apart, thereby improving the uniformity of surface heating and making them easy to pick up. This effectively improves the convenience and orderliness of the user when removing the welding rods after the high-temperature insulation box heats them.
[0027] refer to Figure 1-4The inclined plate 8 is a stainless steel perforated plate. The connecting rod 14 and the top bracket 12 are rotatably connected by a rotating shaft. The end of the holding rod 15 extends to the outside of the welding rod insulation box 1 and is fixedly connected to a hand crank 16. The holding rod 15 is rotatably connected to the welding rod insulation box 1. Welding rods are provided in the inner cavity of the insulation box door 4 and on the top of the isolation frame plate 11 and the top moving plate 13. The opening at the bottom of the L-shaped frame 6 is aligned with the recess located on the rear side of the top of the isolation frame plate 11. Both ends of the carrying strap 3 are fixedly connected to the rear side of the welding rod insulation box 1 by bolts. The carrying strap 3 is a nylon Oxford cloth strap.
[0028] The above solution is adopted as follows: By setting the stainless steel perforated plate of the inclined carrier plate 8, the contact area between the welding rod placed on the top of the inclined carrier plate 8 and the hot air is increased, which improves the uniformity of heating when the welding rod is placed on the top of the inclined carrier plate 8, and thus improves the uniformity of the high-temperature heat preservation treatment of the welding rod; By setting the hand crank 16, the force-bearing area at the end of the grip rod 15 is increased, which improves the stability when the grip rod 15 is rotated by hand, and avoids the situation of hand slippage when directly rotating the grip rod 15. Moreover, the setting of the hand crank 16 is a force-applying component of the force-saving structure, which is more labor-saving than directly rotating the grip rod 15, thereby reducing the difficulty of operation and improving the ease of operation.
[0029] Working principle: When using this utility model, the user places the welding rods on the top of the inclined carrier plate 8 and drops them one by one from the bottom of the L-shaped frame 6 to the top of the isolation frame plate 11. Then, the user rotates the holding rod 15 to drive the rotating rod 10 to rotate in the inner cavity of the limiting sleeve block 9. This causes the rotating rod 10 to drive the top support 12 to move through the connecting support rod 14. Subsequently, the top support 12 drives the jacking plate 13 to lay the welding rods on the rear side of the top of the isolation frame plate 11 forward one by one. During this process, the welding rods on the top of the inclined carrier plate 8 fall down one by one from the bottom of the L-shaped frame 6 under the action of gravity, so that the welding rods are evenly distributed on the top of the steel frame 7. Then, the insulation box door 4 is opened. The closing mechanism seals the inner cavity of the welding rod insulation box 1, allowing for high-temperature insulation of the welding rods. The box also features a handle 2 and a carrying strap 3 for portability. When retrieving welding rods, following the steps outlined above, rotating the grip rod 15 allows the welding rods to be removed one by one via the push plate 13. This allows some welding rods stored in the tray to be lowered onto the isolation rack, maintaining spacing between them and improving the uniformity of surface heating. This enhances the ease and orderliness of removing welding rods after the high-temperature insulation box has treated them.
[0030] In summary, this portable high-temperature insulation system for welding rods works by placing welding rods on the top of an inclined carrier plate 8 and dropping them one by one from the bottom of an L-shaped frame 6 to the top of an isolation frame plate 11. Then, the top support 12 drives the top plate 13 to lay the welding rods forward one by one from the rear of the top of the isolation frame plate 11. This ensures that the welding rods on the top of the isolation frame 11 are evenly distributed and heated. Furthermore, when removing the welding rods, the top plate 13 intermittently delivers the welding rods from the top of the isolation frame 11, facilitating user retrieval. This system effectively lowers some of the welding rods stored in the tray onto the isolation frame, maintaining spacing between the welding rods on the isolation frame, thereby improving the uniformity of surface heating and facilitating retrieval. This significantly improves the convenience and orderliness of removing welding rods after the high-temperature insulation box has heated them.
[0031] The technical features disclosed above are not limited to the combinations of the disclosed features with other features. Those skilled in the art can also make other combinations of the technical features according to the purpose of the utility model in order to achieve the purpose of the utility model.
Claims
1. A portable high-temperature insulation system for welding electrodes, characterized in that, The welding rod insulation box (1) includes two symmetrically arranged carrying handles (2) fixedly connected to the top of the welding rod insulation box (1), two symmetrically arranged carrying straps (3) on the rear side of the welding rod insulation box (1), an insulation box door (4) rotatably connected to the front side of the welding rod insulation box (1) via a hinge, a material-carrying horizontal plate (5) fixedly connected to the inner wall of the welding rod insulation box (1), and an L-shaped frame (6) and a steel upright frame (7) fixedly connected to the top of the material-carrying horizontal plate (5) via bolts. The inner wall of the L-shaped frame (6) is welded with an inclined carrier plate (8). The surface of the steel frame (7) is fixedly installed with a limiting sleeve (9) by bolts. The inner wall of the limiting sleeve (9) is rotatably connected with a rotating rod (10). A top support (12) is provided above the material carrier plate (5). A jacking plate (13) is welded to the top of the top support (12). A connecting support rod (14) is fixedly connected to the end of the rotating rod (10). A gripping rod (15) is fixedly connected to the end of the rotating rod (10).
2. The portable high-temperature insulation system for welding electrodes according to claim 1, characterized in that, The inclined carrier plate (8) is a stainless steel perforated plate.
3. The portable high-temperature insulation system for welding electrodes according to claim 2, characterized in that, The connecting rod (14) and the top bracket (12) are rotatably connected by a rotating shaft.
4. The portable high-temperature insulation system for welding electrodes according to claim 3, characterized in that, The end of the gripping rod (15) extends through to the outside of the welding rod insulation box (1) and is fixedly connected to a hand crank (16). The gripping rod (15) is rotatably connected to the welding rod insulation box (1).
5. A portable high-temperature insulation system for welding electrodes according to claim 4, characterized in that, Welding rods are provided on the inner cavity of the insulated box door (4), the top of the isolation frame plate (11) and the top moving plate (13).
6. A portable high-temperature insulation system for welding electrodes according to claim 5, characterized in that, The opening at the bottom of the L-shaped frame (6) is aligned with the notch located on the rear side of the top of the isolation frame plate (11).
7. A portable high-temperature insulation system for welding electrodes according to claim 6, characterized in that, Both ends of the carrying strap (3) are fixedly connected to the rear side of the welding rod insulation box (1) by bolts. The carrying strap (3) is a nylon Oxford cloth strap.