Flexible standardized intelligent production line based on semi-automatic assembly

Abstract

The utility model provides a flexible standardization intelligent production line based on semi -automatic assembly relates to flexible production line technical field, include: female frame, as production platform, including first frame body and install bridge frame, work guide book support, operation platform, LCIA butt joint mechanism, foot rest mechanism, distribution box, pneumatic valve, power socket, first trundle on first frame body, female frame and subframe's frame structural member and electrical connection spare all adopt unified standard, so that multiple female frame can splice into the female frame set of arbitrary scale, multiple subframes can splice into the subframe set of arbitrary scale, and the one-to-one placement of subframe and female frame can be combined into an independent work area. The utility model can realize the quick adjustment of production line and the flexible satisfaction of material demand.

Description

Technical Field

[0001] This utility model relates to the field of flexible production line technology, and more specifically, to a flexible standardized intelligent production line based on semi-automatic assembly. Background Technology

[0002] Flexible production line technology emerged in response to the diversified market demands and rapidly changing production environment in the manufacturing industry. With intensifying market competition and increasingly personalized and diversified consumer needs, traditional rigid production lines can no longer meet the demands for rapid market response. Therefore, flexible production line technology, by introducing advanced manufacturing technologies such as modularization, standardization, and intelligence, enables rapid adjustment and optimization of production lines to adapt to rapid changes in market demand. Existing flexible production line technologies are mainly based on modular design. By dividing the production line into several independent modules, each with specific functions and structures, they can be quickly combined and disassembled according to production needs. Simultaneously, the introduction of automation and information technology enables intelligent management and control of the production line, improving production efficiency and product quality. Although existing flexible production line technologies have improved the flexibility and adaptability of production lines to a certain extent, some drawbacks remain. First, the complexity of modular design leads to higher construction costs and greater difficulty in maintenance and management. Second, existing flexible production line technologies still need improvement in terms of intelligence, and cannot fully achieve automated and intelligent control of the production process. Furthermore, flexible production lines still have limitations in dealing with large-scale customized production and cannot meet the complex and ever-changing market demands.

[0003] Since the advent of flexible production lines, many companies have begun building them to adapt to multi-variety, small-batch production models. Flexible production lines require advanced technology and equipment, which typically translates to higher initial investment costs. Furthermore, the higher technical levels and more complex equipment maintenance required can lead to a significant increase in operating costs. While flexible production lines offer a degree of flexibility, frequent changes to production line layout and equipment configuration can present challenges. This can require substantial time and financial investment, impacting production efficiency. In some cases, the variability and adaptability of flexible production lines may even lead to decreased production efficiency. This is because frequent changes in equipment and workers can increase uncertainty and complexity in the production process.

[0004] Traditional flexible production lines typically maintain an unchanged overall structure, with tooling and raw materials removed and replaced during product changes to achieve the desired transformation. This flexible production line management model results in high construction costs and significant maintenance and management difficulties. Utility Model Content

[0005] This utility model aims to solve at least one of the technical problems existing in the prior art or related technologies, and provides a flexible standardized intelligent production line based on semi-automatic assembly, which realizes a more flexible production line layout, improves product changeover efficiency, and enhances the freedom of production line deployment.

[0006] This utility model is achieved through the following technical solution: a flexible standardized intelligent production line based on semi-automatic assembly, comprising: a mother frame, which serves as a production platform, including a first frame body and a cable tray, a work instruction support, an operating table, an LCIA docking mechanism, a foot pedal mechanism, a power distribution box, a pneumatic valve, a power socket, and a first caster mounted on the first frame body; wherein, the cable tray is located above the first frame body to accommodate and protect cables, the work instruction support is located below the cable tray to hang and display work instructions or related documents, the operating table is located below the work instruction support as an assembly table, the LCIA docking mechanism is located below the operating table to receive finished products and collect empty boxes, the foot pedal mechanism is located below the LCIA docking mechanism to support workers' footing actions, the power distribution box is located on the upper part of the first frame body to supply power to electric production tools, the pneumatic valve is integrated into the power distribution box to supply air to pneumatic production tools, the power socket is connected to the power distribution box, and the first caster is located at the bottom of the first frame body to move the mother frame;

[0007] The sub-shelf, serving as a material rack, includes a second frame and support beams, material shelves, a slide rail mechanism, a waste shelf, and second casters mounted on the second frame. The support beams are fixedly connected to the second frame to secure the material shelves, slide rail mechanism, and waste shelf. The material shelves are located on the upper side of the second frame for placing parts required for production. The slide rail mechanism is located on the lower side of the material shelves for supporting and transferring materials. The waste shelf is located on the lower side of the second frame for placing waste or defective products generated during production. The second casters are located at the bottom of the second frame for moving the sub-shelf.

[0008] The frame structure components and electrical connections of both the main frame and sub-frames adopt a unified standard, so that multiple main frames can be spliced ​​into a main frame assembly of any size, and multiple sub-frames can be spliced ​​into a sub-frame assembly of any size. Sub-frames and main frames can be placed one-to-one to form an independent work area.

[0009] According to the flexible standardized intelligent production line based on semi-automatic assembly provided by this utility model, preferably, the mother frame also includes: lighting lamps, which are located on the underside of the cable tray and correspond to the working area.

[0010] According to the flexible standardized intelligent production line based on semi-automatic assembly provided by this utility model, preferably, the material shelf specifically includes: a shelf body, which is placed in a workstation composed of support beams; and a cutter, which is disposed inside the shelf body and used to divide the space inside the shelf body to form material placement spaces of different specifications.

[0011] According to the flexible standardized intelligent production line based on semi-automatic assembly provided by this utility model, preferably, the slide rail mechanism specifically includes: a flow bar for carrying materials, which is installed at an angle on the support beam so that the materials can slide to a designated position; a double-sided blocking mechanism, which is located on both sides of the flow bar to prevent the materials from sliding; and a flow bar auxiliary mechanism, which is located at the end of the flow bar for connecting the flow bar.

[0012] According to the flexible standardized intelligent production line based on semi-automatic assembly provided by this utility model, preferably, the power distribution box is equipped with an industrial Internet of Things module, which communicates data through a 5G wireless network.

[0013] The beneficial effects achieved by this utility model include at least the following: In the mechanical design of traditional production lines, the production table and material racks are integrated and cannot be separated. This makes it impossible to decouple the production platform and material usage. When changing products, the production line can only achieve the function of material switching by storing more materials or replacing the materials on the racks. This utility model separates the mechanical structures of material storage and production, forming separate modules for each, achieving a more flexible production line layout and improving product switching efficiency. This utility model adopts a dual-rack combination method, combined with product data analysis and space occupancy indicators, to achieve rapid adjustment of the production line and flexible satisfaction of material needs. This design allows the production line to be quickly adjusted according to different product types or production rhythms to adapt to rapid changes in market demand. This utility model standardizes the electrical cabinet wiring design, output terminal interfaces, and peripheral ports. This standardized design reduces the construction cost and maintenance difficulty of the production line, and improves the reusability and reliability of the production line. This utility model adopts 5G and various intelligent application scenarios to achieve intelligent management and control of the production line. Through the edge-cloud combined network architecture design and the application of innovative 5G LAN technology, the safety and efficiency of the production line are improved. At the same time, it enables real-time remote monitoring and management of the production process, ensuring product quality and production efficiency. Attached Figure Description

[0014] Figure 1 A schematic diagram of the overall structure of a flexible standardized intelligent production line based on semi-automatic assembly according to an embodiment of the present invention is shown.

[0015] Figure 2 A schematic diagram of the frame structure of a flexible standardized intelligent production line based on semi-automatic assembly according to an embodiment of the present invention is shown.

[0016] Figure 3 A schematic diagram of a subframe structure of a flexible standardized intelligent production line based on semi-automatic assembly according to an embodiment of the present invention is shown.

[0017] Figure 4A schematic diagram of the mother frame and daughter frame combination of a flexible standardized intelligent production line based on semi-automatic assembly according to an embodiment of the present invention is shown. Detailed Implementation

[0018] To better understand the above-mentioned objectives, features and advantages of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0019] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Those skilled in the art can understand the specific meaning of the above terms in this utility model through specific circumstances.

[0020] like Figure 1 , Figure 2 and Figure 3 As shown, one embodiment of this utility model provides a flexible standardized intelligent production line based on semi-automatic assembly, comprising:

[0021] The mother frame, serving as a production platform, includes a first frame 1 and, mounted on the first frame, a cable tray 2, a work instruction holder 3, an operating table 4, an LCIA docking mechanism 5, a foot pedal mechanism 6, a distribution box 7, a pneumatic valve 8, a power socket 9, and a first caster 10. The cable tray is located above the first frame to house and protect cables. The work instruction holder is located below the cable tray to hang and display work instructions or related documents. The operating table is located below the work instruction holder as an assembly surface. The LCIA docking mechanism is located below the operating table to receive finished products and collect empty boxes. The foot pedal mechanism is located below the LCIA docking mechanism to support worker footing. The distribution box is located on the upper part of the first frame to supply power to electric production tools. The pneumatic valve is integrated into the distribution box to supply air to pneumatic production tools. The power socket is connected to the distribution box. The first caster is located at the bottom of the first frame for moving the mother frame.

[0022] The sub-shelf, serving as a material rack, includes a second frame 11 and a support beam 12, material shelves 13, a slide rail mechanism 14, a waste shelf 15, and second casters 16 mounted on the second frame. The support beam is fixedly connected to the second frame to secure the material shelves, slide rail mechanism, and waste shelf. The material shelves are located on the upper side of the second frame for placing parts required for production. The slide rail mechanism is located on the lower side of the material shelves for carrying and transferring materials. The waste shelf is located on the lower side of the second frame for placing waste or defective products generated during production. The second casters are located at the bottom of the second frame for moving the sub-shelf.

[0023] The frame structure components and electrical connections of both the main frame and sub-frames adopt a unified standard, so that multiple main frames can be spliced ​​into a main frame assembly of any size, and multiple sub-frames can be spliced ​​into a sub-frame assembly of any size. Sub-frames and main frames can be placed one-to-one to form an independent work area.

[0024] like Figure 4 The diagram showing the combination of the mother frame and the sub-frame illustrates that the sub-frame and the mother frame can be placed one-to-one to form an independent work area. The height of the shelves in the sub-frame can be adjusted according to the needs, and the size of the material position can be achieved by adjusting the spacing of the cutter clamps. For simple automation parts, the required modules (connection mechanism, spring carriage, flow strip) can be integrated into the sub-frame as a whole, and the design can be flexibly changed according to the actual needs.

[0025] According to the above embodiments, preferably, the motherboard further includes: a lighting lamp, which is disposed on the lower side of the cable tray, corresponding to the working area.

[0026] According to the above embodiments, preferably, the material shelf specifically includes: a shelf body, which is placed in the workstation composed of support beams; and a cutter, which is disposed inside the shelf body and is used to divide the space inside the shelf body to form material placement spaces of different specifications.

[0027] According to the above embodiments, preferably, the slide rail mechanism specifically includes: a flow strip for carrying materials, which is installed at an angle on the support beam so that the materials can slide to a designated position; a double-sided blocking mechanism located on both sides of the flow strip for preventing the materials from sliding; and a flow strip auxiliary mechanism located at the end of the flow strip for connecting with the flow strip.

[0028] According to the above embodiments, preferably, the distribution box is equipped with an industrial Internet of Things module, which communicates data via a 5G wireless network.

[0029] In summary, the flexible, standardized, and intelligent production line provided by this invention is particularly suitable for production environments with rapidly changing and diverse demands. Its high flexibility and intelligence address the problem of traditional production lines struggling to adapt to rapidly changing market demands, providing strong support for the industrial transformation and business development of the manufacturing sector. Furthermore, with the continuous application of new technologies such as 5G and the Internet of Things, this production line can also achieve transparent management and remote monitoring of the production process, bringing higher economic benefits and a competitive advantage to enterprises.

[0030] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A flexible, standardized, intelligent production line based on semi-automatic assembly, characterized in that, include: The mother frame, serving as a production platform, includes a first frame and, mounted on the first frame, a cable tray, a work instruction holder, an operating table, an LCIA docking mechanism, a foot pedal mechanism, a power distribution box, pneumatic valves, a power socket, and first casters. The cable tray is positioned above the first frame to house and protect cables. The work instruction holder is located below the cable tray to hang and display work instructions or related documents. The operating table is located below the work instruction holder as an assembly surface. The LCIA docking mechanism is located below the operating table to receive finished products and collect empty boxes. The foot pedal mechanism is located below the LCIA docking mechanism to support worker footing. The power distribution box is located on the upper part of the first frame to supply power to electric production tools. The pneumatic valves are integrated into the power distribution box to supply air to pneumatic production tools. The power socket is connected to the power distribution box. The first casters are located at the bottom of the first frame for moving the mother frame. The sub-shelf, serving as a material rack, includes a second frame and support beams, material shelves, a slide rail mechanism, a waste shelf, and second casters mounted on the second frame. The support beams are fixedly connected to the second frame to secure the material shelves, the slide rail mechanism, and the waste shelf. The material shelves are located on the upper side of the second frame for placing components required for production. The slide rail mechanism is located on the lower side of the material shelves for supporting and transferring materials. The waste shelf is located on the lower side of the second frame for placing waste or defective products generated during production. The second casters are located at the bottom of the second frame for moving the sub-shelf. The frame structure components and electrical connections of the main frame and the sub-frames all adopt a unified standard, so that multiple main frames can be spliced ​​into a main frame assembly of any size, multiple sub-frames can be spliced ​​into a sub-frame assembly of any size, and the sub-frames and main frames can be placed one-to-one to form an independent work area.

2. The flexible standardized intelligent production line based on semi-automatic assembly according to claim 1, characterized in that, The mother frame also includes: Lighting is installed on the underside of the cable tray, corresponding to the working area.

3. The flexible standardized intelligent production line based on semi-automatic assembly according to claim 1, characterized in that, The material shelf specifically includes: The shelf body is placed in the workstation composed of the support beams; The cutter is located inside the shelf body and is used to divide the space inside the shelf body to form material placement spaces of different sizes.

4. The flexible standardized intelligent production line based on semi-automatic assembly according to claim 1, characterized in that, The slide rail mechanism specifically includes: A flow strip, used to support materials, is installed at an angle on the support beam so that the materials can slide to a designated position; A double-sided blocking mechanism is provided on both sides of the flow strip to prevent material from sliding. A flow strip auxiliary mechanism is provided at the end of the flow strip for connecting the flow strip.

5. The flexible standardized intelligent production line based on semi-automatic assembly according to claim 1, characterized in that, The power distribution box is equipped with an industrial Internet of Things (IoT) module, which communicates data via a 5G wireless network.

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