A docking magazine

Abstract

The utility model discloses a butt joint material frame, including first car body and second car body, first car body includes first frame body, first upper inclined plate and first lower inclined plate, and second car body includes second frame body, second upper inclined plate and second lower inclined plate, and second car body and first car body have the separation state of respective transport box and the combination state of exchange box, and when second car body and first car body are in the combination state, first upper inclined plate and second upper inclined plate and first lower inclined plate and second lower inclined plate are coplanar respectively, through the setting of first frame body and second frame body, the turnover bearing structure of ampoule is constituted, and the labor intensity is effectively reduced, and then under the combination state of first car body and second car body, the turnover box of first frame body and the turnover box of second frame body can utilize gravity and slide down independently, thereby realizing the independent exchange of two turnover boxes, avoiding the security risk caused by manual exchange, and avoiding the confusion of two turnover boxes.

Description

Technical Field

[0001] This utility model relates to the technical field of pharmaceutical sampling inspection, specifically to a docking material rack. Background Technology

[0002] In the production process of injectable solutions, in order to ensure the normal operation of the injectable solution production line, it is necessary to conduct regular spot checks on the injectable solutions. If any problems are found, production should be stopped in time to avoid greater losses. This process usually involves placing several ampoules to be checked in a turnover box and sending them to the quality inspection department together. For example, the utility model patent with authorization announcement number CN216509941U, entitled "A New Type of Ampoule Turnover Device", includes a box, an enclosure, and a closure. One side of the box is open to form a side opening, and the top is open to form a top opening. The enclosure is movably connected to the side of the box and closes the side opening. The closure is detachably connected to the top of the box and closes the top opening. The box, enclosure, and closure are all provided with several strip-shaped holes.

[0003] However, firstly, since the turnover boxes are usually made of metal, manually carrying a turnover box fully loaded with ampoules is quite heavy, resulting in high labor intensity; secondly, because the lighting in pharmaceutical factory production environments is generally dim, manual handling of turnover boxes during transportation can lead to collisions and bumps, resulting in damage to the ampoules; thirdly, the turnover boxes and ampoules look identical, and if workers are careless, they cannot distinguish between those to be inspected and those not to be inspected, leading to duplicate or missed inspections. Therefore, there is an urgent need for a material handling rack to solve the above problems. Utility Model Content

[0004] The purpose of this utility model is to overcome the above-mentioned technical deficiencies and propose a material docking rack to solve the technical problems of high labor intensity of manually carrying turnover boxes, easy collision due to dim lighting leading to damage to ampoules, and confusion between those to be tested and those already inspected in the prior art.

[0005] To achieve the above-mentioned technical objectives, the present invention adopts the following technical solution:

[0006] This utility model provides a docking material rack, including a first vehicle body and a second vehicle body. The first vehicle body includes a first frame, a first upper inclined plate, and a first lower inclined plate. The first upper inclined plate and the first lower inclined plate are vertically distributed and installed on the first frame with opposite inclination angles. A first stop bar is fixedly connected to the lower end of the first upper inclined plate, and a first flipping rod is hinged to the lower end of the first lower inclined plate. The second vehicle body includes a second frame, a second upper inclined plate, and a second lower inclined plate. The second upper inclined plate and the second lower inclined plate are vertically distributed and installed on the second frame with opposite inclination angles. A second flipping rod is hinged to the lower end of the second upper inclined plate, and a second stop bar is fixedly connected to the lower end of the second lower inclined plate. The second vehicle body and the first vehicle body have separate transport states and combined exchange states. When the second vehicle body and the first vehicle body are in the combined state, the first upper inclined plate and the second upper inclined plate, and the first lower inclined plate and the second lower inclined plate are respectively coplanar.

[0007] In some embodiments, the top of the second frame is higher than the top of the first frame, and the top of the second frame is provided with a locking foot for engaging with the top of the first frame.

[0008] In some embodiments, a plurality of omnidirectional balls are installed on the top surfaces of the first upper inclined plate, the first lower inclined plate, the second upper inclined plate, and the second lower inclined plate.

[0009] In some embodiments, the first upper inclined plate, the first lower inclined plate, the second upper inclined plate, and the second lower inclined plate are all inclined at 8° relative to the horizontal plane.

[0010] In some embodiments, guide rods are provided at both ends of the first upper inclined plate and at both ends of the second lower inclined plate.

[0011] In some embodiments, both the first flipping rod and the second flipping rod are U-shaped, and the two ends of the first flipping rod and the two ends of the second flipping rod are respectively hinged to the first frame and the second frame.

[0012] In some embodiments, both the first frame and the second frame are provided with protrusions for supporting the first flipping rod and the second flipping rod, respectively.

[0013] In some embodiments, the outer surfaces of both the first stop and the second stop are covered with a buffer layer.

[0014] In some embodiments, both the first frame and the second frame are equipped with reinforcing bars.

[0015] In some embodiments, both the bottom of the first frame and the second frame are equipped with casters.

[0016] Compared with the prior art, the material docking rack provided by this utility model, through the arrangement of the first frame and the second frame, forms a turnover support structure for ampoules, effectively reducing labor intensity. Furthermore, when the first and second frames are in the combined state, the first and second upper inclined plates and the first and second lower inclined plates are coplanar, allowing the turnover boxes of the first frame and the second frame to slide down autonomously under gravity, thereby realizing the autonomous exchange of the two turnover boxes. This avoids the safety hazards caused by manual exchange and prevents the two turnover boxes from being confused. Attached Figure Description

[0017] Figure 1 This is a three-dimensional view (in the combined state) of a docking material rack provided in an embodiment of this utility model;

[0018] Figure 2 yes Figure 1 The front view;

[0019] Figure 3 yes Figure 1 A structural diagram of the first frame in the middle;

[0020] Figure 4 yes Figure 1 A schematic diagram of the second frame structure.

[0021] Explanation of reference numerals in the attached drawings: 1. First vehicle body; 11. First frame; 12. First upper ramp; 13. First lower ramp; 14. First stop bar; 15. First tilting bar; 2. Second vehicle body; 21. Second frame; 22. Second upper ramp; 23. Second lower ramp; 24. Second tilting bar; 25. Second stop bar; 26. Foot catch; 3. Omnidirectional ball; 4. Guide rod; 5. Protrusion; 6. Buffer layer; 7. Reinforcing rod; 8. Omnidirectional wheel. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely for explaining the present utility model and are not intended to limit the present utility model.

[0023] To address the technical problems of high labor intensity from manually handling turnover boxes, low lighting leading to collisions and damage to ampoules, and confusion between ampoules to be tested and those already inspected, this utility model provides a docking material rack that can reduce labor intensity, prevent collisions that damage ampoules, and avoid confusion between ampoules to be tested and those already inspected.

[0024] It should be noted that the material docking rack described in this utility model is used for, but not limited to, ampoules, etc. For ease of explanation, this utility model only uses the application of a material docking rack to ampoules as an example for explanation. The principle of applying a material docking rack to other types of equipment is essentially the same as the principle of applying it to ampoules, and will not be described in detail here.

[0025] Please see Figures 1 to 4 ,in Figure 1 This is a schematic diagram of the structure of a docking material rack according to an embodiment of the present invention. The docking material rack includes a first vehicle body 1 and a second vehicle body 2. The first vehicle body 1 includes a first frame 11, a first upper inclined plate 12, and a first lower inclined plate 13. The first upper inclined plate 12 and the first lower inclined plate 13 are vertically distributed and installed on the first frame 11 with opposite inclination angles. A first stop bar 14 is fixedly connected to the lower end of the first upper inclined plate 12, and a first flipping bar 15 is hinged to the lower end of the first lower inclined plate 13. The second vehicle body 2 includes a second frame 21 and a second upper inclined plate 21. 2. The second upper inclined plate 22 and the second lower inclined plate 23 are distributed vertically and installed on the second frame 21 with opposite inclination angles. The lower end of the second upper inclined plate 22 is hinged to the second flipping rod 24, and the lower end of the second lower inclined plate 23 is fixedly connected to the second stop rod 25. The second vehicle body 2 and the first vehicle body 1 have their own separate transport state and exchangeable combined state. When the second vehicle body 2 and the first vehicle body 1 are in the combined state, the first upper inclined plate 12 and the second upper inclined plate 22 and the first lower inclined plate 13 and the second lower inclined plate 23 are respectively coplanar.

[0026] In this embodiment, the arrangement of the first frame 11 and the second frame 21 forms a turnover support structure for ampoules, effectively reducing labor intensity. Furthermore, when the first vehicle body 1 and the second vehicle body 2 are in the combined state, the first upper inclined plate 12 and the second upper inclined plate 22, as well as the first lower inclined plate 13 and the second lower inclined plate 23, are coplanar, allowing the turnover boxes of the first frame 11 and the second frame 21 to slide down autonomously using gravity. This enables the autonomous exchange of the two turnover boxes, avoiding safety hazards caused by manual exchange and preventing confusion between the two turnover boxes.

[0027] It should be noted that there are two turnover boxes. The first frame 11 is fixed in the quality inspection department. One turnover box is initially placed on the first upper inclined plate 12. After the inspection is completed, it is placed on the first lower inclined plate 13 to wait for the second frame 21 to retrieve it. The other turnover box is placed on the second upper inclined plate 22 after the ampoules are sampled from the pharmaceutical factory. It moves to the side of the first frame 11 with the second frame 21. The first frame 11 and the second frame 21 are combined. The first flipping rod 15 and the second flipping rod 24 are manually lifted in sequence. The two turnover boxes are exchanged autonomously by their own gravity. That is, the turnover box on the first lower inclined plate 13 moves to the second lower inclined plate 23 for retrieval, and the turnover box on the second upper inclined plate 22 moves to the first upper inclined plate 12 for testing a new batch of injection solution.

[0028] In one embodiment, the top of the second frame 21 is higher than the top of the first frame 11, and the top of the second frame 21 is provided with a locking foot 26 for engaging with the top of the first frame 11.

[0029] In this embodiment, there is a groove below the locking foot 26, which is adapted to the top of the first frame 11. When the first frame 11 and the second frame 21 are in the combined state, the top of the first frame 11 is embedded in the groove. Through the locking foot 26 of the locking foot 26, the self-separation in the combined state is prevented, ensuring the stability of the combined state. This ensures the stability of the turnover box during the exchange process and prevents the ampoules from falling to the ground and being damaged due to accidental separation of the turnover box during the exchange process.

[0030] In one embodiment, a plurality of omnidirectional balls 3 are installed on the top surfaces of the first upper inclined plate 12, the first lower inclined plate 13, the second upper inclined plate 22, and the second lower inclined plate 23.

[0031] In this embodiment, the omnidirectional ball 3 is used to jointly support the turnover box. The turnover box can slide down the omnidirectional ball 3 according to the tilt direction based on its own weight, which effectively reduces the friction during the downward movement of the turnover box and makes the downward movement of the turnover box smoother.

[0032] Furthermore, the omnidirectional ball 3 can also be replaced with rollers, with each roller arranged in parallel.

[0033] In one embodiment, the first upper inclined plate 12, the first lower inclined plate 13, the second upper inclined plate 22, and the second lower inclined plate 23 are all inclined at 8° relative to the horizontal plane.

[0034] In this embodiment, measures are taken to prevent the turnover box from sliding down too quickly or failing to slide down at all.

[0035] In one embodiment, guide rods 4 are provided at both ends of the first upper inclined plate 12 and at both ends of the second lower inclined plate 23.

[0036] In this embodiment, the guide rod 4 is used to prevent the turnover box from falling to the ground or getting stuck from the opposite ends of the first upper inclined plate 12 or the opposite ends of the second lower inclined plate 23.

[0037] In one embodiment, both the first flipping rod 15 and the second flipping rod 24 are U-shaped, and the two ends of the first flipping rod 15 and the two ends of the second flipping rod 24 are respectively hinged to the first frame 11 and the second frame 21.

[0038] In this embodiment, the U-shaped structure allows the first flipping rod 15 and the second flipping rod 24 to not only block the turnover box and prevent it from falling to the ground from the lower end of the first lower inclined plate 13 or the second upper inclined plate 22, but also to have the same function as the guide rod 4, guiding the turnover box and preventing it from falling to the ground or getting stuck from the opposite ends of the first lower inclined plate 13 or the second upper inclined plate 22.

[0039] In one embodiment, both the first frame 11 and the second frame 21 are provided with protrusions 5 for supporting the first flipping rod 15 and the second flipping rod 24 respectively.

[0040] In this embodiment, the protrusion 5 serves to support the first flipping rod 15 and the second flipping rod 24.

[0041] In one embodiment, the outer surfaces of both the first stop 14 and the second stop 25 are covered with a buffer layer 6.

[0042] In this embodiment, the buffer layer 6 is made of rubber, which effectively reduces the force of the turnover box colliding with the first stop bar 14 or the second stop bar 25, ensuring the safety of the ampoules inside the turnover box.

[0043] In one embodiment, both the first frame 11 and the second frame 21 are equipped with reinforcing rods 7.

[0044] In this embodiment, the reinforcing rod 7 is used to increase the strength of the first frame 11 and the second frame 21 and prevent the first frame 11 and the second frame 21 from deforming.

[0045] In one embodiment, casters 8 are installed at the bottom of both the first frame 11 and the second frame 21.

[0046] In this embodiment, the casters 8 are provided to facilitate movement. It is preferable to use casters 8 with self-locking function to prevent the first frame 11 and the second frame 21 from slipping during the assembly process.

[0047] To better understand this utility model, the following is combined with... Figures 1 to 4 The technical solution of this utility model is described in detail below:

[0048] First, the first batch of ampoules to be inspected is placed on the first upper inclined plate 12 via a transfer box and moved to the quality inspection department for inspection. After inspection, they are transferred to the first lower inclined plate 13 to await retrieval. At this time, the first frame 11 is fixed in place by the self-locking of the casters 8. Then, the second frame 21 receives the second batch of ampoules to be inspected on the second upper inclined plate 22. The second batch of ampoules is in another transfer box and is moved by the second frame 21 to the side of the first frame 11, so that the locking feet 26 engage with the top of the first frame 11. Next, the first flipping rod 15 and the second flipping rod 24 are manually lifted in sequence, so that the first lower... The turnover box on the inclined plate 13 moves to the second lower inclined plate 23, and the turnover box on the second upper inclined plate 22 moves to the first upper inclined plate 12, thus completing the exchange. Finally, the first frame 11 separates from the second frame 21, and the second lower inclined plate 23 of the second frame 21 carries the turnover box of the sampled ampoules to the pharmaceutical factory production line. The empty turnover box is placed on the second upper inclined plate 22 to receive a new batch of ampoules for sampling and inspection. This process is repeated. The whole process does not require manual handling, which reduces labor intensity. At the same time, it avoids the risk of collision caused by dark environments, and the clear positional relationship between the two turnover boxes avoids confusion caused by the random distribution of the two turnover boxes.

[0049] The specific embodiments of this utility model described above do not constitute a limitation on the scope of protection of this utility model. Any other corresponding changes and modifications made based on the technical concept of this utility model should be included within the scope of protection of the claims of this utility model.

Claims

1. A material docking rack, characterized in that, include: The first vehicle body includes a first frame, a first upper inclined plate and a first lower inclined plate. The first upper inclined plate and the first lower inclined plate are distributed vertically and installed on the first frame at opposite inclination angles. A first stop bar is fixedly connected to the lower end of the first upper inclined plate, and a first flipping bar is hinged to the lower end of the first lower inclined plate. The second vehicle body includes a second frame, a second upper inclined plate and a second lower inclined plate. The second upper inclined plate and the second lower inclined plate are distributed vertically and installed on the second frame with opposite inclination angles. A second flipping rod is hinged to the lower end of the second upper inclined plate and a second stop bar is fixedly connected to the lower end of the second lower inclined plate. The second vehicle body and the first vehicle body have separate transport states and combined exchange states, and when the second vehicle body and the first vehicle body are in the combined state, the first upper inclined plate and the second upper inclined plate and the first lower inclined plate and the second lower inclined plate are respectively coplanar.

2. The material docking rack according to claim 1, characterized in that, The top of the second frame is higher than the top of the first frame, and the top of the second frame is provided with a locking foot for engaging with the top of the first frame.

3. A material docking rack according to claim 1, characterized in that, The top surfaces of the first upper inclined plate, the first lower inclined plate, the second upper inclined plate, and the second lower inclined plate are each equipped with a number of omnidirectional balls.

4. A material docking rack according to claim 1, characterized in that, The first upper inclined plate, the first lower inclined plate, the second upper inclined plate, and the second lower inclined plate are all inclined at 8° relative to the horizontal plane.

5. A material docking rack according to claim 1, characterized in that, Guide rods are provided at both ends of the first upper inclined plate and at both ends of the second lower inclined plate.

6. A material docking rack according to claim 1, characterized in that, Both the first and second flipping rods are U-shaped, and the two ends of the first and second flipping rods are respectively hinged to the first and second frames.

7. A material docking rack according to claim 1, characterized in that, Both the first frame and the second frame are provided with protrusions for supporting the first flipping rod and the second flipping rod respectively.

8. A material docking rack according to claim 1, characterized in that, The outer surfaces of both the first and second stop bars are covered with a buffer layer.

9. A material docking rack according to claim 1, characterized in that, Both the first frame and the second frame are equipped with reinforcing bars.

10. A material docking rack according to claim 1, characterized in that, Both the first frame and the second frame are equipped with casters at their bottom ends.

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