Improved structure of coal falling prevention for coal conveying belt of power plant production
By using a scraper and a vacuum suction system with a blower to collect coal ash from the coal conveyor belt, the problem of reduced energy efficiency and environmental pollution caused by the separation of coal lumps and coal ash has been solved, achieving automated collection and extending equipment life.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 河北云酷科技有限公司
- Filing Date
- 2025-07-14
- Publication Date
- 2026-07-21
Smart Images

Figure CN224529816U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of coal conveying equipment technology, and in particular to an improved structure for preventing coal from falling off a coal conveyor belt used in power plant production. Background Technology
[0002] Coal conveyor belts in power plants are an indispensable and important piece of equipment in the coal transportation process. During the transportation of coal, coal chunks and coal ash often fall off the conveyor belt due to reasons such as excessive conveyor belt speed and loose coal particles. Therefore, there is a need for an improved structure of coal conveyor belts for power plant production to prevent coal from falling off. At the same time, coal ash is easy to adhere to the conveyor belt, which affects the energy utilization rate. Utility Model Content
[0003] To overcome the above shortcomings, this utility model provides an improved structure for preventing coal from falling off coal conveyor belts used in power plants, aiming to improve the problem that coal ash easily adheres to the conveyor belt in the existing technology, affecting energy utilization.
[0004] To achieve the above objectives, this utility model adopts the following technical solution: an improved structure for preventing coal falling from a coal conveyor belt used in power plant production, comprising a support frame, with fixed plates fixedly connected to the upper left and right sides of the support frame, and mounting rods rotatably connected to the left and right sides inside the fixed plates, a pulley fixedly connected to the front of the outer side of the mounting rods, a conveyor roller fixedly connected to the outer side of the mounting rods, a conveyor belt provided outside the conveyor rollers, and barrier belts fixedly connected to the front and rear of the outer side of the conveyor belts, a sliding block slidably connected inside the opposite side of the fixed plate, a material collection component provided on the opposite side of the sliding block for collecting coal ash, and a material discharge component provided on the lower right side of the support frame for discharging coal ash.
[0005] As a further description of the above technical solution: The receiving assembly includes a receiving frame, which is fixedly connected to the side opposite to the sliding block. A filter screen is fixedly connected to the middle of the inner wall of the receiving frame, a baffle is fixedly connected to the lower part of the inner wall of the receiving frame, and a handle is fixedly connected to the right side of the receiving frame.
[0006] As a further description of the above technical solution: The feeding assembly includes a blower, which is fixedly connected to the lower right side of the support frame. An air intake pipe is fixedly connected to the input end of the blower, and an air delivery pipe is fixedly connected to the output end of the blower. Mounting blocks are fixedly connected to the middle right side of the opposite side of the fixing plate, and scrapers are fixedly connected to the opposite side of the mounting blocks.
[0007] As a further description of the above technical solution: The support frame is made of stainless steel, the fixing plate is made of carbon steel, and the barrier strip is made of rubber.
[0008] As a further description of the above technical solution: Support plates are fixedly connected to both the front and rear sides of the lower part of the support frame.
[0009] As a further description of the above technical solution: A motor is fixedly connected to the left rear side of the fixing plate, and the output end of the motor is fixedly connected to the left mounting rod.
[0010] As a further description of the above technical solution: The baffle has evenly spaced exhaust holes in the middle.
[0011] As a further description of the above technical solution: The end of the air intake pipe furthest from the fan passes through the support frame.
[0012] This utility model has the following beneficial effects: 1. In this utility model, when the conveyor belt is running, the scraper scrapes the surface of the conveyor belt, causing the coal ash to detach from the surface of the conveyor belt and disperse into the air. At the same time, the fan is started to run the suction pipe to draw a vacuum to the inner side of the lower part of the receiving frame. Under the action of vacuum, the dust carrying the air enters the receiving frame and is filtered by the filter screen. Finally, the handle is pulled to make the receiving frame detach from the support frame. In this way, the coal ash attached to the coal conveyor belt used in power plant production can be automatically collected, improving the energy utilization rate.
[0013] 2. In this utility model, the mechanical load, corrosion resistance and stability of the support frame are improved by using stainless steel, the strength of the fixing plate is improved by using carbon steel, and the wear resistance of the barrier belt is ensured by using rubber, thereby improving the service life of the improved structure for preventing coal falling from the conveyor belt used in power plant production. Attached Figure Description
[0014] Figure 1 This is a perspective view of an improved structure for preventing coal falling from a coal conveyor belt used in power plants, as proposed in this utility model. Figure 2 This is a right view of an improved structure for preventing coal falling from a coal conveyor belt used in power plants, as proposed in this utility model. Figure 3 This is a cross-sectional view of the receiving frame of an improved structure for preventing coal falling off a coal conveyor belt used in power plant production, as proposed in this utility model.
[0015] Legend: 1. Support frame; 2. Support plate; 3. Fixing plate; 4. Mounting rod; 5. Conveyor roller; 6. Conveyor belt; 7. Pulley; 8. Barrier belt; 9. Motor; 10. Mounting block; 11. Scraper; 12. Sliding block; 13. Receiving frame; 14. Handle; 15. Baffle; 16. Filter screen; 17. Fan; 18. Suction pipe; 19. Air delivery pipe. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Reference Figures 1-3 This utility model provides an embodiment of an improved structure for preventing coal falling from a coal conveyor belt used in power plant production. It includes a support frame 1, with fixed plates 3 fixedly connected to both the left and right sides of the upper part of the support frame 1. Mounting rods 4 are rotatably connected to both the left and right sides inside the fixed plates 3. A pulley 7 is fixedly connected to the front of the outer side of the mounting rods 4, and a conveyor roller 5 is fixedly connected to the outer side of the mounting rods 4. A conveyor belt 6 is provided outside the conveyor roller 5, and barrier belts 8 are fixedly connected to the front and rear sides of the outer side of the conveyor belt 6. A sliding block 12 is slidably connected inside the fixed plates 3 on opposite sides. Support plates 2 are fixedly connected to both the front and rear sides of the lower part of the support frame 1. A motor 9 is fixedly connected to the rear left side of the rear fixed plate 3, and the output end of the motor 9 is fixedly connected to the left mounting rod 4. A material collection component is provided on the opposite side of the sliding block 12 for collecting coal ash. The receiving assembly includes a receiving frame 13, which is fixedly connected to the opposite side of the sliding block 12. A filter screen 16 is fixedly connected to the middle of the inner wall of the receiving frame 13, and a baffle 15 is fixedly connected to the lower part of the inner wall of the receiving frame 13. A handle 14 is fixedly connected to the right side of the receiving frame 13. Vent holes are evenly opened in the middle of the baffle 15. A feeding assembly is provided on the lower right side of the support frame 1 for feeding coal ash. The feeding assembly includes a blower 17, which is fixedly connected to the lower right side of the support frame 1. An air intake pipe 18 is fixedly connected to the input end of the blower 17, and an air delivery pipe 19 is fixedly connected to the output end of the blower 17. Mounting blocks 10 are fixedly connected to the middle of the right side of the opposite side of the fixed plate 3. A scraper 11 is fixedly connected to the opposite side of the mounting block 10. The end of the air intake pipe 18 away from the blower 17 passes through the support frame 1.
[0018] When it is necessary to collect coal ash adhering to the surface of the coal conveyor belt used in power plant production, the scraper 11 first scrapes the surface of the conveyor belt 6 by the operation of the conveyor belt 6, removing the coal ash adhering to the surface and dispersing it into the air. The blower 17 is started to operate the suction pipe 18, which draws a vacuum to the lower inner side of the receiving frame 13. With the help of the vacuum, the coal ash and dust carried in the air are quickly sucked into the receiving frame 13. The dust is effectively filtered by the filter screen 16, and the filtered air is discharged, while the coal ash is retained in the receiving frame 13. Finally, by pulling the handle 14, the handle 14 moves the receiving frame 13 away from the support frame 1, realizing the automatic collection of coal ash adhering to the surface of the coal conveyor belt, improving energy utilization efficiency, reducing the environmental impact of coal ash, and improving the working efficiency of the equipment and the convenience of coal ash recycling.
[0019] Reference Figures 1-3 The support frame 1 is made of stainless steel, the fixing plate 3 is made of carbon steel, and the barrier strip 8 is made of rubber.
[0020] By using stainless steel, the mechanical load, corrosion resistance, and stability of the support frame 1 are improved, enabling it to withstand greater working pressure and the effects of long-term exposure to harsh environments, ensuring the long-term stable operation of the equipment. By using carbon steel, the strength of the fixing plate 3 is improved, allowing it to better resist external impacts and loads, extending its service life. By using rubber, the wear resistance of the barrier belt 8 is ensured, enabling it to maintain stable operation for a longer period even under frequent friction conditions, avoiding performance degradation due to wear. This improves the service life of the coal conveyor belt anti-coal-falling improvement structure for power plant production and reduces the frequency of maintenance and replacement.
[0021] Working principle: When it is necessary to collect coal ash adhering to the surface of the coal conveyor belt used in power plant production, the scraper 11 scrapes the surface of the conveyor belt 6 as it runs, causing the coal ash to detach from the surface of the conveyor belt 6 and escape into the air. At the same time, the blower 17 is started to run the suction pipe 18 to draw a vacuum to the lower inner side of the collection frame 13. Under the action of vacuum, the dust carrying the air enters the collection frame 13 and is filtered by the filter screen 16. Finally, the handle 14 is pulled to make the collection frame 13 detach from the support frame 1. In this way, the coal ash adhering to the coal conveyor belt used in power plant production can be automatically collected, improving the energy utilization rate.
[0022] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An improved structure for preventing coal falling from a coal conveyor belt used in power plant production, comprising a support frame (1), characterized in that: The support frame (1) is fixedly connected to the left and right sides of the upper part with fixed plates (3). The fixed plates (3) are rotatably connected to the left and right sides of the interior. The mounting rods (4) are fixedly connected to the front of the outer side of the mounting rods (4). The mounting rods (4) are fixedly connected to the outer side with conveying rollers (5). The conveying rollers (5) are provided with a conveyor belt (6) on the outer side. The conveyor belts (6) are fixedly connected to the front and back of the outer side with barrier belts (8). The fixed plates (3) are slidably connected to the interior of the opposite side with sliding blocks (12). The sliding blocks (12) are provided with a material receiving component on the opposite side for receiving coal ash. The support frame (1) is provided with a material feeding component on the lower right side for feeding coal ash.
2. The improved structure for preventing coal falling from a coal conveyor belt used in power plant production according to claim 1, characterized in that: The receiving assembly includes a receiving frame (13), which is fixedly connected to the opposite side of the sliding block (12). A filter screen (16) is fixedly connected to the middle of the inner wall of the receiving frame (13), a baffle (15) is fixedly connected to the lower part of the inner wall of the receiving frame (13), and a handle (14) is fixedly connected to the right side of the receiving frame (13).
3. The improved structure for preventing coal falling from a coal conveyor belt used in power plant production according to claim 1, characterized in that: The feeding assembly includes a blower (17), which is fixedly connected to the lower right side of the support frame (1). The input end of the blower (17) is fixedly connected to an air suction pipe (18), and the output end of the blower (17) is fixedly connected to an air supply pipe (19). The middle right side of the fixed plate (3) is fixedly connected to a mounting block (10), and the opposite side of the mounting block (10) is fixedly connected to a scraper (11).
4. The improved structure for preventing coal falling from a coal conveyor belt used in power plant production according to claim 1, characterized in that: The support frame (1) is made of stainless steel, the fixing plate (3) is made of carbon steel, and the barrier strip (8) is made of rubber.
5. The improved structure for preventing coal falling from a coal conveyor belt used in power plant production according to claim 1, characterized in that: The support frame (1) has support plates (2) fixedly connected to both the front and rear sides of its lower part.
6. The improved structure for preventing coal falling from a coal conveyor belt used in power plant production according to claim 1, characterized in that: A motor (9) is fixedly connected to the left rear side of the fixing plate (3) on the rear side, and the output end of the motor (9) is fixedly connected to the left mounting rod (4).
7. The improved structure for preventing coal falling from a coal conveyor belt used in power plant production according to claim 2, characterized in that: The baffle (15) has exhaust holes evenly distributed in the middle.
8. The improved structure for preventing coal falling from a coal conveyor belt used in power plant production according to claim 3, characterized in that: The end of the air intake pipe (18) away from the fan (17) passes through the support frame (1).