An automatic guiding and transferring device for shaped anode carbon blocks

Abstract

The utility model belongs to anode carbon block production technical field, specifically disclose a kind of automatic guiding transfer device of forming anode carbon block, including rack, the roller conveyor is fixedly installed on the upper end of the rack, the cleaning assembly for cleaning roller conveyor conveying roller surface dust is provided in the lower end of the roller conveyor, the cleaning assembly includes the support of fixed mounting in the one side of rack, by servo motor drive first transmission shaft drives eccentric roller rotation, with the cooperation of guide rod and first return spring, drive cleaning brush reciprocating along conveying roller surface, not only can remove dust on conveying roller, still can form effective peeling to the carbon quality fine material of adhesion, avoid adhesion object to scrape carbon block surface, guarantee the appearance quality of forming anode carbon block, simultaneously by the first pulley of vibration component, second pulley transmission, the reset force of combining second return spring, drive impact lever to cleaning brush carries out transverse impact, and shake off the material and dust adhered on cleaning brush.

Description

Technical Field

[0001] This utility model belongs to the field of anode carbon block production technology, and specifically discloses an automatic guiding and transferring device for shaped anode carbon blocks. Background Technology

[0002] In the industrial production process of anode carbon blocks, after the forming process is completed, the formed anode carbon blocks need to be accurately transferred to subsequent processes such as roasting and cooling to ensure the continuity of the production process. At present, the industry widely uses roller conveyor transfer devices for transfer. These devices rely on roller conveyors supported by frames, and the uniform rotation of the conveyor rollers drives the anode carbon blocks to move along a preset path, which can effectively reduce the problems of low efficiency and easy breakage of carbon blocks caused by manual handling.

[0003] In the actual scenario of transferring formed anode carbon blocks via roller conveyors, since the carbon blocks have just been formed, their surfaces still contain incompletely cured carbonaceous fines. Furthermore, due to the pressure and temperature during the forming process, some carbon blocks have a certain degree of stickiness on their surface. When the carbon blocks come into contact with the surface of the conveyor rollers and move with them, these uncured fines and sticky surface layers easily adhere to the surface of the conveyor rollers. On the other hand, the adhesive will gradually accumulate as the conveyor rollers continue to operate, which will not only change the flatness of the conveyor roller surface, but will also cause scratches or local damage to the carbon block surface when it comes into contact with other carbon blocks in the future. This will affect the appearance quality and structural integrity of the formed anode carbon blocks and affect the stability of the production process. Utility Model Content

[0004] In view of this, the technical problem to be solved by this utility model is to propose an automatic guiding and transferring device for forming anode carbon blocks, so as to solve the problem that in the prior art, uncured fine materials and sticky surface layers are easy to stick to the surface of the conveyor roller. As the conveyor roller continues to run, the adhesive will gradually accumulate, which will not only change the flatness of the surface of the conveyor roller, but also cause scratches or local damage to the surface of the carbon block when it comes into contact with other carbon blocks, thus affecting the appearance quality and structural integrity of the forming anode carbon blocks.

[0005] To achieve the above objectives, this utility model provides an automatic guiding and transferring device for shaped anode carbon blocks, including a frame. A roller conveyor is fixedly installed on the upper end of the frame, and a cleaning component for cleaning dust from the surface of the conveyor rollers is provided at the lower end of the roller conveyor. The cleaning component includes a bracket fixedly installed on one side of the frame, a servo motor fixedly installed on the upper end of the bracket, and a first drive shaft fixedly connected to the output end of the servo motor. The first drive shaft is rotatably connected to the frame, and an eccentric roller is fixedly connected to the outer wall of the first drive shaft. The frame is symmetrically arranged with corresponding eccentric rollers. Two guide rods are provided, with a transmission plate fixedly connected to one end of each guide rod near the eccentric roller. A first return spring is sleeved on one end of each guide rod near the transmission plate, and the two ends of the first return spring are fixedly connected to the transmission plate and the frame, respectively. A first collection plate is fixedly connected to one end of each guide rod away from the transmission plate. A plurality of arrayed mounting bases are fixedly installed on the side of the first collection plate away from the guide rod. A cleaning brush is fixedly installed on the upper end of each of the mounting bases. The cleaning brush corresponds to the conveyor roller of the roller conveyor. A vibration component for shaking off dust from the surface of the cleaning brush is provided at the lower end of the cleaning brush.

[0006] In the above technical solution, preferably, the vibration assembly includes a first pulley fixedly installed at one end of a first transmission shaft, a second transmission shaft rotatably connected at the middle of the lower end of the frame, a second pulley fixedly installed on the second transmission shaft corresponding to the first pulley, a first synchronous belt being sleeved on the outer walls of the first pulley and the second pulley, a sleeve fixedly connected to the outer wall of the second transmission shaft, a transmission rod fixedly connected to the outer wall of the sleeve, and a pressing plate fixedly connected to the end of the transmission rod away from the second transmission shaft.

[0007] In the above technical solution, preferably, a third drive shaft is laterally slidably connected to the side of the frame near the second drive shaft, a limit block is fixedly connected to one end of the third drive shaft, a second return spring is fixedly connected between the limit block and the frame, and an extrusion groove is opened on the extrusion plate corresponding to the second drive shaft.

[0008] In the above technical solution, preferably, an L-shaped bracket is fixedly connected to the middle of the third drive shaft, a second collection plate is fixedly connected to the upper end of the L-shaped bracket, a plurality of impact rods are fixedly connected to one side of the second collection plate, and a collection component for collecting dust on the surface of the cleaning brush is provided at the lower end of the third drive shaft.

[0009] In the above technical solution, preferably, the collection assembly includes a third pulley fixedly installed at one end of the second drive shaft and a collection bin fixedly installed at the lower end of the frame. The collection bin is laterally rotatably connected to a fourth drive shaft. The fourth drive shaft is fixedly installed with a fourth pulley corresponding to the third pulley. The outer walls of the third pulley and the fourth pulley are jointly fitted with a second synchronous belt.

[0010] In the above technical solution, preferably, a conveying auger is fixedly installed on the outer wall of the fourth drive shaft, and two guide grooves are opened at the lower end of one side of the frame corresponding to the end of the conveying auger, and a collection box is provided at the lower end of the guide grooves.

[0011] In the above technical solution, preferably, a concave frame is fixedly connected to the upper end of the collection box, the concave frame is slidably connected to two guide grooves, and a handle is fixedly installed on one side of the collection box.

[0012] In the above technical solution, preferably, each of the included corners at the lower end of the frame is fixedly connected with a reinforcing rib plate, and each of the four corners at the lower end of the frame is bolted with a support.

[0013] In the above technical solution, preferably, the diameter of the first pulley is smaller than the diameter of the second pulley, and the first pulley and the second pulley constitute a speed reduction transmission structure for the second drive shaft.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] (1) The first transmission shaft driven by the servo motor drives the eccentric roller to rotate. With the help of the guide rod and the first reset spring, the cleaning brush moves back and forth along the surface of the conveying roller. This not only removes the dust on the conveying roller, but also effectively peels off the adhering carbon fines, preventing the adhering materials from scratching the surface of the carbon block and ensuring the appearance quality of the formed anode carbon block. At the same time, the first and second pulleys of the vibration component drive the impact rod to impact the cleaning brush laterally, shaking off the materials and dust adhering to the cleaning brush. This prevents the cleaning brush from losing its cleaning ability due to blockage or adhesion, ensuring that the cleaning component continuously and stably acts on the conveying roller, reducing the accumulation of adhering materials on the surface of the conveying roller, and ensuring the transfer positioning accuracy.

[0016] (2) The second drive shaft of the collection component drives the third pulley to rotate, and together with the second synchronous belt, the fourth pulley and the conveying auger, the shaken-off sticky material and dust are transported to the collection box. This not only avoids the sticky material from scattering and polluting the equipment or production environment, but also realizes the recycling of carbon fines, reduces material waste, and reduces the workload of subsequent equipment cleaning. Finally, it realizes the stable transfer of the formed anode carbon blocks, improves the efficiency and quality of the transfer process, and reduces equipment maintenance costs. Attached Figure Description

[0017] Figure 1 This is a front view of the overall structure of this utility model;

[0018] Figure 2 This is a side view of the overall structure of this utility model;

[0019] Figure 3 This utility model Figure 2A partial structural diagram;

[0020] Figure 4 This is a left sectional view of the disassembled structure of the roller conveyor of this utility model;

[0021] Figure 5 This utility model Figure 4 Enlarged view of the structure of region A;

[0022] Figure 6 This is a right sectional view of the disassembled structure of the roller conveyor of this utility model;

[0023] Figure 7 This is a cross-sectional view of the disassembled structure of the roller conveyor of this utility model;

[0024] Figure 8 This utility model Figure 7 Enlarged view of the structure of region B;

[0025] Figure 9 This is a disassembly diagram of the collection box and frame structure of this utility model.

[0026] In the diagram: 1. Frame; 2. Roller conveyor; 3. Support; 4. Servo motor; 5. First drive shaft; 6. Eccentric roller; 7. Guide rod; 8. Transmission plate; 9. First return spring; 10. First collection plate; 11. Mounting base; 12. Cleaning brush; 13. First pulley; 14. Second drive shaft; 15. Second pulley; 16. First synchronous belt; 17. Sleeve; 18. Transmission rod; 19. Extrusion plate; 20. Third drive shaft; 21. Limiting block; 22. Second return spring; 23. Extrusion groove; 24. L-shaped support; 25. Second collection plate; 26. Impact rod; 27. Third pulley; 28. Collection bin; 29. ​​Fourth drive shaft; 30. Fourth pulley; 31. Second synchronous belt; 32. Conveying auger; 33. Guide groove; 34. Collection box; 35. Concave frame; 36. Handle; 37. Reinforcing rib plate; 38. Support. Detailed Implementation

[0027] To better understand the above-mentioned objectives, features and advantages of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0028] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0029] like Figures 1-9An automatic guiding and transferring device for shaped anode carbon blocks is shown, comprising a frame 1, with a roller conveyor 2 fixedly mounted on the upper end of the frame 1. The device is characterized by a cleaning assembly at the lower end of the roller conveyor 2 for cleaning dust from the surface of the conveyor rollers. The cleaning assembly includes a bracket 3 fixedly mounted on one side of the frame 1, a servo motor 4 fixedly mounted on the upper end of the bracket 3, a first drive shaft 5 fixedly connected to the output end of the servo motor 4, the first drive shaft 5 being rotatably connected to the frame 1, an eccentric roller 6 fixedly connected to the outer wall of the first drive shaft 5, and two symmetrically arranged guide rods 7 slidably connected to the frame 1 corresponding to the eccentric roller 6. A transmission plate 8 is fixedly connected to one end of the rod 7 near the eccentric roller 6. A first return spring 9 is sleeved on one end of the guide rod 7 near the transmission plate 8. The two ends of the first return spring 9 are fixedly connected to the transmission plate 8 and the frame 1, respectively. A first collection plate 10 is fixedly connected to one end of the guide rod 7 away from the transmission plate 8. A plurality of arrayed mounting bases 11 are fixedly installed on one side of the first collection plate 10 away from the guide rod 7. A cleaning brush 12 is fixedly installed on the upper end of each of the mounting bases 11. The cleaning brush 12 corresponds to the conveying roller of the roller conveyor 2. A vibration component for shaking off dust from the surface of the cleaning brush 12 is provided at the lower end of the cleaning brush 12.

[0030] The vibration assembly includes a first pulley 13 fixedly installed at one end of a first drive shaft 5; a second drive shaft 14 rotatably connected to the middle of the lower end of the frame 1; a second pulley 15 fixedly installed on the second drive shaft 14 corresponding to the first pulley 13; a first synchronous belt 16 sleeved on the outer walls of the first pulley 13 and the second pulley 15; a sleeve 17 fixedly connected to the outer wall of the second drive shaft 14; a drive rod 18 fixedly connected to the outer wall of the sleeve 17; a pressing plate 19 fixedly connected to the end of the drive rod 18 away from the second drive shaft 14; a third drive shaft 20 laterally slidably connected to the side of the frame 1 near the second drive shaft 14; a limit block 21 fixedly connected to one end of the third drive shaft 20; a second return spring 22 fixedly connected between the limit block 21 and the frame 1; a pressing groove 23 opened on the second drive shaft 14 corresponding to the pressing plate 19; an L-shaped bracket 24 fixedly connected to the middle of the third drive shaft 20; a second collecting plate 25 fixedly connected to the upper end of the L-shaped bracket 24; and the second collecting plate 25... Several impact rods 26 are fixedly connected to one side of the plywood 25. A collection component for collecting dust on the surface of the cleaning brush 12 is provided at the lower end of the third drive shaft 20. The collection component includes a third pulley 27 fixedly installed at one end of the second drive shaft 14 and a collection chamber 28 fixedly installed at the lower end of the frame 1. The collection chamber 28 is laterally rotatably connected to a fourth drive shaft 29. A fourth pulley 30 is fixedly installed on the fourth drive shaft 29 corresponding to the third pulley 27. A second synchronous belt 31 is sleeved on the outer wall of the third pulley 27 and the fourth pulley 30. A conveying auger 32 is fixedly installed on the outer wall of the fourth drive shaft 29. Two guide grooves 33 are opened at the lower end of one side of the frame 1 corresponding to the end of the conveying auger 32. A collection box 34 is provided at the lower end of the guide grooves 33. A concave frame 35 is fixedly connected to the upper end of the collection box 34. The concave frame 35 is slidably connected to the two guide grooves 33. A handle 36 is fixedly installed on one side of the collection box 34. Reinforcing ribs 37 are fixedly connected at each corner of the lower end of the frame 1.

[0031] Supports 38 are bolted to the four corners of the lower end of the frame 1. The diameter of the first pulley 13 is smaller than the diameter of the second pulley 15. The first pulley 13 and the second pulley 15 form a speed reduction transmission structure for the second drive shaft 14.

[0032] Working principle:

[0033] When the cleaning assembly is cleaning, the servo motor 4 is started. The output end of the servo motor 4 drives the first transmission shaft 5 to rotate along the frame 1. The first transmission shaft 5 drives the eccentric roller 6 fixed on the outer wall to rotate synchronously. During the rotation of the eccentric roller 6, it periodically squeezes the transmission plate 8. The transmission plate 8 drives the two guide rods 7 fixed thereto to slide laterally along the frame 1. The guide rods 7 drive the first collection plate 10 away from the transmission plate 8 to move synchronously. The first collection plate 10 drives the cleaning brush 12 to move laterally through the mounting base 11. When the eccentric roller 6 rotates and disengages from the transmission plate 8, the first reset spring 9 releases the reset force, pulling the transmission plate 8, guide rods 7 and the first collection plate 10 to reset in the opposite direction, and repeats the cleaning until the cleaning brush 12 completes the comprehensive cleaning of the carbonaceous fines and dust adhering to the surface of the roller conveyor 2.

[0034] The servo motor 4 is used as the power source. Power is transmitted through the first transmission shaft 5, eccentric roller 6 and guide rod 7 in sequence, which drives the cleaning brush 12 to reciprocate. This not only removes the carbon material and dust adhering to the surface of the conveyor roller of the roller conveyor 2, avoiding the positional deviation of the anode carbon block during the transfer of dust, but also prevents dust from entering the interior of the roller conveyor 2 and aggravating the wear of the components, thus ensuring the continuous and stable conveying of anode carbon blocks by the roller conveyor 2.

[0035] When the vibration assembly is working, the first drive shaft 5 rotates simultaneously, driving the first pulley 13, which is fixed at one end, to rotate synchronously. The first pulley 13 drives the second pulley 15 to rotate via the first synchronous belt 16 sleeved on the outer wall. The second pulley 15 drives the second drive shaft 14, which is fixed to it, to rotate along the frame 1. The second drive shaft 14 drives the sleeve 17, which is fixed to the outer wall, to rotate. The sleeve 17 drives the drive rod 18 and the extrusion plate 19 to perform circumferential motion. When the extrusion plate 19 rotates to the position of the extrusion groove 23, it extrudes the inner wall of the extrusion groove 23. The third drive shaft 20 is pushed to slide laterally along the frame 1. The limiting block 21 at one end of the sliding third drive shaft 20 compresses the second return spring 22. When the extrusion plate 19 is disengaged from the extrusion groove 23, the second return spring 22 releases the return force and pulls the limiting block 21, causing the third drive shaft 20 to quickly reverse and reset. The third drive shaft 20 drives the second collection plate 25 and the impact rod 26 to move synchronously through the L-shaped bracket 24. The impact rod 26 forms a lateral impact on the cleaning brush 12, shaking off the carbonaceous fines and dust adhering to the surface of the cleaning brush 12.

[0036] The first drive shaft 5 serves as the starting point for power transmission. Through the cooperation of the first pulley 13, the second pulley 15, the second drive shaft 14, the third drive shaft 20, and the second return spring 22, power conversion and reset are achieved, driving the impact rod 26 to quickly impact the sweeping brush 12. This not only prevents the sweeping brush 12 from being clogged by sticky materials and dust, thus reducing the subsequent cleaning effect, but also allows the shaken-off materials and dust to enter the collection area, creating conditions for subsequent centralized dust treatment and ensuring the continuous operation capability of the sweeping components.

[0037] When the collection component is working, the second drive shaft 14 rotates, which in turn drives the third pulley 27 fixed at one end to rotate synchronously. The third pulley 27 drives the fourth pulley 30 to rotate through the second synchronous belt 31 sleeved on the outer wall. The fourth pulley 30 drives the fourth drive shaft 29 fixed thereto to rotate along the collection chamber 28. The fourth drive shaft 29 drives the conveying auger 32 fixed on the outer wall to rotate synchronously in the collection chamber 28. The conveying auger 32 transports the dust in the collection chamber 28 laterally to one side of the frame 1. The material dust falls naturally into the collection box 34 below the collection chamber 28 until the collection box 34 has collected a certain amount of carbon powder and dust.

[0038] The second drive shaft 14 serves as the power source, driving the conveying auger 32 to transport dust. This not only collects the shaken-off dust into the collection box 34, preventing dust from scattering and polluting the anode carbon block production environment, but also ensures accurate positioning of the collection box 34 through the sliding cooperation between the concave frame 35 at the upper end of the collection box 34 and the guide groove 33. At the same time, it makes it easy for operators to remove the collection box 34 through the handle 36 to clean up the sticky materials and dust, improving the convenience of operation.

[0039] Throughout the entire process of guiding and transferring anode carbon blocks, cleaning conveyor rollers, shaking off and collecting dust, the reinforcing ribs 37 fixed at each corner of the lower end of the frame 1 always provide structural support for the frame 1. At the same time, the supports 38 bolted at the four corners of the lower end of the frame 1 always provide stable support for the entire device until the operation is completed and the device stops running.

[0040] The frame 1 serves as the basic carrier of the entire device. The structural strength of the frame 1 is enhanced by the reinforcing ribs 37 to prevent the frame 1 from deforming due to the vibration generated by the movement of each component during the operation of the device, and to ensure the relative position accuracy of each component. The support 38 achieves stable contact between the device and the ground, preventing displacement during the operation of the device. This ensures the accurate guidance and transfer of the anode carbon blocks by the roller conveyor 2, and provides a stable foundation for the cleaning, vibration and collection components.

[0041] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. An automatic guiding and transferring device for shaped anode carbon blocks, comprising a frame (1), wherein a roller conveyor (2) is fixedly installed on the upper end of the frame (1), characterized in that, The lower end of the roller conveyor (2) is provided with a cleaning assembly for cleaning dust from the surface of the conveyor rollers of the roller conveyor (2). The cleaning assembly includes a bracket (3) fixedly installed on one side of the frame (1). A servo motor (4) is fixedly installed on the upper end of the bracket (3). A first transmission shaft (5) is fixedly connected to the output end of the servo motor (4). The first transmission shaft (5) is rotatably connected to the frame (1). An eccentric roller (6) is fixedly connected to the outer wall of the first transmission shaft (5). Two guide rods (7) are symmetrically arranged and slidably connected to the frame (1) corresponding to the eccentric roller (6). A transmission plate (8) is fixedly connected to one end of the two guide rods (7) near the eccentric roller (6). A first return spring (9) is sleeved on one end of the guide rod (7) near the transmission plate (8). The two ends of the first return spring (9) are fixedly connected to the transmission plate (8) and the frame (1) respectively. A first collection plate (10) is fixedly connected to one end of the guide rod (7) away from the transmission plate (8). A plurality of arrayed mounting bases (11) are fixedly installed on one side of the first collection plate (10) away from the guide rod (7). A cleaning brush (12) is fixedly installed on the upper end of each of the mounting bases (11). The cleaning brush (12) corresponds to the conveying roller of the roller conveyor (2). A vibration component for shaking off dust from the surface of the cleaning brush (12) is provided at the lower end of the cleaning brush (12).

2. The automatic guiding and transferring device for shaped anode carbon blocks according to claim 1, characterized in that, The vibration assembly includes a first pulley (13) fixedly installed at one end of a first drive shaft (5), a second drive shaft (14) rotatably connected at the middle of the lower end of the frame (1), a second pulley (15) fixedly installed on the second drive shaft (14) corresponding to the first pulley (13), a first synchronous belt (16) is sleeved on the outer wall of the first pulley (13) and the second pulley (15), a sleeve (17) is fixedly connected to the outer wall of the second drive shaft (14), a drive rod (18) is fixedly connected to the outer wall of the sleeve (17), and an extrusion plate (19) is fixedly connected to the end of the drive rod (18) away from the second drive shaft (14).

3. The automatic guiding and transferring device for shaped anode carbon blocks according to claim 2, characterized in that, The frame (1) is laterally slidably connected to a third drive shaft (20) on the side near the second drive shaft (14). One end of the third drive shaft (20) is fixedly connected to a limit block (21). A second reset spring (22) is fixedly connected between the limit block (21) and the frame (1). The second drive shaft (14) has an extrusion groove (23) on the extrusion plate (19).

4. The automatic guiding and transferring device for shaped anode carbon blocks according to claim 3, characterized in that, An L-shaped bracket (24) is fixedly connected to the middle of the third drive shaft (20), a second collection plate (25) is fixedly connected to the upper end of the L-shaped bracket (24), a number of impact rods (26) are fixedly connected to one side of the second collection plate (25), and a collection component for collecting dust on the surface of the cleaning brush (12) is provided at the lower end of the third drive shaft (20).

5. The automatic guiding and transferring device for shaped anode carbon blocks according to claim 4, characterized in that, The collection assembly includes a third pulley (27) fixedly installed at one end of the second drive shaft (14) and a collection bin (28) fixedly installed at the lower end of the frame (1). The collection bin (28) is rotatably connected to a fourth drive shaft (29). The fourth drive shaft (29) is fixedly installed with a fourth pulley (30) corresponding to the third pulley (27). The outer walls of the third pulley (27) and the fourth pulley (30) are fitted with a second synchronous belt (31).

6. The automatic guiding and transferring device for shaped anode carbon blocks according to claim 5, characterized in that, The outer wall of the fourth drive shaft (29) is fixedly installed with a conveying auger (32). Two guide grooves (33) are opened on the lower side of the frame (1) corresponding to the end of the conveying auger (32). A collection box (34) is provided at the lower end of the guide groove (33).

7. The automatic guiding and transferring device for shaped anode carbon blocks according to claim 6, characterized in that, A concave frame (35) is fixedly connected to the upper end of the collection box (34). The concave frame (35) is slidably connected to two guide grooves (33). A handle (36) is fixedly installed on one side of the collection box (34).

8. The automatic guiding and transferring device for shaped anode carbon blocks according to claim 1, characterized in that, The frame (1) is fixedly connected to each of the included corners at the lower end with reinforcing ribs (37), and supports (38) are bolted to the four corners at the lower end of the frame (1).

9. The automatic guiding and transferring device for shaped anode carbon blocks according to claim 2, characterized in that, The diameter of the first pulley (13) is smaller than the diameter of the second pulley (15), and the first pulley (13) and the second pulley (15) constitute a speed reduction transmission structure for the second drive shaft (14).

Images