Anchoring chain production and processing unit

Abstract

The utility model relates to the field of anchor chain processing technology, concretely is an anchor chain production and processing unit, include: main shaft, the upper end of main shaft is provided with the mounting disc, the lower end of main shaft is provided with the rotating frame, the mounting disc surface is provided with a plurality of slide frames, is provided with the gyro wheel group in the slide frame, control box is provided with a plurality of drive motors in the periphery of control box, beneficial effect is: the device of external drive main shaft can slowly rotate, and the work module is placed at one end away from main shaft and is located the directly below slide frame, and the anchor chain is worn through the slide frame one end away from main shaft, then the anchor chain is worn through the gyro wheel group and is worn out from the other end of above-mentioned slide frame, the anchor chain of one end away from main shaft is the processing end at this moment, and the processing end anchor chain is located the directly above processing module, and every processing module is different, the main shaft slow full rotation makes a plurality of anchor chains can simultaneously uninterruptedly carry out a variety of working procedure processing at this time, realizes the production goal of quick, efficient and continuous.

Description

Technical Field

[0001] This utility model relates to the field of anchor chain processing technology, specifically to an anchor chain production and processing unit. Background Technology

[0002] Anchor chain production plays a vital role in shipbuilding, marine engineering, and other fields. Its quality directly affects the safety and reliability of ships. The process involves conveying anchor chains through a conveyor system, processing and forging the raw materials required for the anchor chains, connecting the anchor chains together, and then cooling and heat-treating them to enhance their strength and toughness. Subsequently, surface treatment processes are used to improve their corrosion resistance. Finally, precision testing is conducted to ensure dimensional accuracy and quality standards, thus completing the production of anchor chains.

[0003] In the existing technology, traditional anchor chain production and processing equipment can only process a single anchor chain during the production process, which results in low production efficiency and limited overall capacity. Therefore, this utility model proposes an anchor chain production and processing unit to solve the above problems. Utility Model Content

[0004] The purpose of this utility model is to provide an anchor chain production and processing unit to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an anchor chain production and processing unit, comprising: a main shaft, an installation plate provided at the upper end of the main shaft, a rotating frame provided at the lower end of the main shaft, a plurality of sliding frames provided on the surface of the installation plate, and a roller assembly provided inside the sliding frames;

[0006] The control box has several drive motors installed on its exterior.

[0007] Preferably, a fixed base is fixedly installed at the lower end of the main shaft, the fixed base is fixedly installed on the surface of the rotating frame, and a number of first reinforcing ribs arranged in a circumferentially equidistant array are fixedly installed between the fixed base and the surface of the rotating frame. A number of circumferentially equidistant slots are provided on the outer wall of the rotating frame.

[0008] Preferably, the mounting plate is fixedly mounted on the upper surface of the main shaft, and a plurality of circumferentially equidistant sliding frames are fixedly mounted around the mounting plate. A plurality of circumferentially equidistant second reinforcing ribs are fixedly mounted between the outer wall of the mounting plate and the lower end of the sliding frames.

[0009] Preferably, the sliding frame surface has a slot, and the two ends of the slot have through holes. A protective frame is provided directly below the through hole at the end away from the main shaft. The sliding frame surface has three sets of linearly equidistant mounting brackets. The side wall of the mounting bracket has a hole, and a fixed bearing is fixedly installed in the hole. The outer ring surface of the fixed bearing is fixedly connected to the inner wall of the hole.

[0010] Preferably, the roller set includes a first driving wheel, a second driving wheel and a transition wheel. The first driving wheel and the second driving wheel are symmetrically installed in the card slot as a whole. The first driving wheel is located at one end close to the main shaft. Connecting shafts are fixedly installed on the surfaces at both ends of the first driving wheel. The outer wall of the connecting shaft is fixedly connected to the inner ring surface of the fixed bearing. A driven wheel is fixedly installed at one end of one connecting shaft, and a driving wheel is fixedly installed at one end of the other connecting shaft. A driven wheel is arranged at one end of the second driving wheel. A belt connection is made between the driving wheel and the driven wheel. The transition wheel is placed between the first driving wheel and the second driving wheel, and the whole transition wheel is stuck in the mounting bracket in the middle.

[0011] Preferably, the control box is fixedly installed on the surface of the mounting plate as a whole. An electrical connection is made between the control box and the driving motor. A main driving wheel is arranged at one end of the driving motor. A belt connection is made between the main driving wheel and the driven wheel.

[0012] Preferably, a chute is opened at the bottom of the protection frame. A protection plate is clamped in the chute. The protection plate is in an overall "冂" - shaped structure. The protection plate can move in the chute. A handle is installed on the surface of the protection plate. A hole is opened on the surface of the protection frame. An insertion plate is arranged in the hole. An installation frame is installed on the side wall at the lower end of the protection frame. A control board is arranged in the installation frame. The control board is electrically connected to the control box and is also electrically connected to an external driving device.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] For an anchor chain production and processing unit proposed by the present utility model, during use, the main shaft can be slowly rotated by an external device. The working module is placed at one end far from the main shaft and directly below the sliding frame. The anchor chain is passed through one end of the sliding frame far from the main shaft, then through the roller set and out from the other end of the above - mentioned sliding frame. At this time, the anchor chain at the end far from the main shaft is the processing end, and the processing - end anchor chain is directly above the processing module, and each processing module is different. At this time, the main shaft rotates slowly and continuously, enabling multiple anchor chains to be processed simultaneously and continuously through multiple processes, achieving the production goals of fast, efficient and continuous production, thus avoiding the problem of low processing efficiency of the anchor chain. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic structural diagram of the present utility model;

[0016] Figure 2 is a schematic installation structural diagram of the present utility model;

[0017] Figure 3 is a schematic bottom - view structural diagram of the present utility model;

[0018] Figure 4 is a schematic structural diagram of the sliding frame of the present utility model;

[0019] Figure 5 This is a schematic diagram of the overall structure of the protective frame of this utility model.

[0020] In the diagram: 1. Main shaft; 2. Mounting plate; 3. Rotating frame; 4. Sliding frame; 5. Roller assembly; 6. Control box; 7. Drive motor; 8. Fixed base; 9. Main drive wheel; 10. First reinforcing rib; 11. Second reinforcing rib; 12. Slot; 13. Perforation; 14. Mounting bracket; 15. Fixed bearing; 16. First transmission wheel; 17. Second transmission wheel; 18. Transition wheel; 19. Driven wheel; 20. Driving wheel; 21. Driven wheel; 22. Protective frame; 23. Protective plate; 24. Insert plate; 25. Mounting frame; 26. Control plate. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of this utility model clear and complete, the embodiments of this utility model will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only some, not all, embodiments of this utility model, and are merely used to explain the embodiments of this utility model. They are not intended to limit the embodiments of this utility model. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0022] Example 1: Please refer to Figures 1 to 5 This utility model provides a technical solution: an anchor chain production and processing unit, including: a main shaft 1, an installation plate 2 is provided at the upper end of the main shaft 1, a rotating frame 3 is provided at the lower end of the main shaft 1, a plurality of sliding frames 4 are provided on the surface of the installation plate 2, and a roller group 5 is provided inside the sliding frame 4; a control box 6, and a plurality of drive motors 7 are installed around the control box 6.

[0023] In use, the main shaft 1 can be driven to rotate slowly by an external device, and the working module is placed at the end away from the main shaft 1 and directly below the slide frame 4. The anchor chain is passed through the slide frame 4 at the end away from the main shaft 1, then through the roller group 5 and out from the other end of the slide frame 4. At this time, the anchor chain at the end away from the main shaft 1 is the processing end, and the processing end anchor chain is located directly above the processing module. Each processing module is different. At this time, the main shaft 1 rotates slowly to full speed, so that multiple anchor chains can be processed in multiple processes simultaneously and without interruption. This achieves the goal of fast, efficient and continuous production, thus avoiding the problem of low anchor chain processing efficiency.

[0024] Example 2: Based on Example 1, in order to enable the simultaneous processing of multiple anchor chains, a main shaft 1 is provided. A fixed base 8 is fixedly installed at the lower end of the main shaft 1. The fixed base 8 is fixedly installed on the surface of the rotating frame 3. A number of first reinforcing ribs 10 arranged in a circumferentially equidistant array are fixedly installed between the fixed base 8 and the surface of the rotating frame 3. A number of grooves arranged in a circumferentially equidistant array are provided on the outer wall of the rotating frame 3. The mounting plate 2 is fixedly installed on the upper surface of the main shaft 1. A number of sliding frames 4 arranged in a circumferentially equidistant array are fixedly installed around the mounting plate 2. A number of second reinforcing ribs 11 arranged in a circumferentially equidistant array are fixedly installed between the outer wall of the mounting plate 2 and the lower end of the sliding frame 4.

[0025] In order to enable the processing of multiple anchor chains, the rotating frame 3 at the lower end of the main shaft 1 is installed on an external rotating device during use, so that the sliding frame 4 can be rotated.

[0026] The sliding frame 4 has a slot 12 on its surface, and through holes 13 at both ends of the slot 12. A protective frame 22 is provided directly below the through hole 13 at the end away from the main shaft 1. The sliding frame 4 has three sets of linearly equidistant mounting brackets 14 on its surface. The side wall of the mounting bracket 14 has holes, and a fixed bearing 15 is fixedly installed in the holes. The outer ring surface of the fixed bearing 15 is fixedly connected to the inner wall of the hole. The roller assembly 5 includes a first transmission wheel 16, a second transmission wheel 17, and a transition wheel 18. The first transmission wheel 16 and the second transmission wheel 17 are installed in the slot 12 in a symmetrical structure. The first transmission wheel 16 is located near one end of the main shaft 1. Connecting shafts are fixedly installed on both ends of the first transmission wheel 16. The outer wall of the connecting shaft is fixedly connected to the inner ring surface of the fixed bearing 15. One end of the connecting shaft is fixedly installed with a driven wheel 19, and the other end of the connecting shaft is fixedly installed with a driving wheel 20. One end of the second transmission wheel 17 is provided with a driven wheel 21. The driving wheel 20 and the driven wheel 21 are connected by a belt. The transition wheel 18 is placed between the first transmission wheel 16 and the second transmission wheel 17. The transition wheel 18 is fixedly locked in the mounting bracket 14 located in the middle.

[0027] Multiple anchor chains are placed on roller sets 5 in slide frames 4, with the end of the anchor chain to be processed placed in the protective frame 22 at the lower end of slide frames 4. Whenever an anchor chain completes a process, an external drive device drives the entire assembly to rotate so that each anchor chain on each slide frame 4 can proceed to the next processing step. If an anchor chain completes a whole processing step, the drive roller set 5 rotates to retract a section of the anchor chain. The retracted section of the anchor chain is placed on the rotating frame 3 through the through hole 13 near the main shaft 1. At the same time, the main shaft 1 continues to rotate to process the end of the anchor chain, thereby enabling the simultaneous processing of multiple anchor chains and improving overall efficiency.

[0028] Embodiment 3: On the basis of Embodiment 2, a protective frame 22 is provided to improve the safety during the processing. A chute is opened at the bottom of the protective frame 22, and a protective plate 23 is clamped into the chute. The overall structure of the protective plate 23 is in an inverted U shape. The protective plate 23 can move in the chute. A handle is installed on the surface of the protective plate 23. A hole is opened on the surface of the protective frame 22, and a plug board 24 is arranged in the hole. An installation frame 25 is installed on the side wall at the lower end of the protective frame 22. A control board 26 is arranged in the installation frame 25. The control board 26 is electrically connected to the control box 6 and is also electrically connected to an external driving device; The control box 6 is fixedly installed on the surface of the installation disk 2. The control box 6 is electrically connected to the driving motor 7. A main driving wheel 9 is arranged at one end of the driving motor 7. The main driving wheel 9 is connected to a driven driving wheel 19 by a belt;

[0029] To improve the safety of the overall processing, protective frames 22 are arranged around the processing end of the anchor chain. The protective frames 22 can effectively prevent the anchor chain from shaking and injuring workers due to inertia during the rotation of the device. At the same time, the control board 26 is electrically connected to the control box 6, and the rotation of the roller group 5 can be controlled through the control box 6 to adjust the height of the processing end of the anchor chain, which is convenient for processing. Moreover, sparks may fly during the processing of the anchor chain. When sparks fly, the plug board 24 can be pulled out and the protective plate 23 can be lowered to block the flying sparks, thus improving the safety during the overall processing.

[0030] Working principle: During actual use, the main shaft 1 can be slowly rotated by an external device. The working module is placed at one end far from the main shaft 1 and directly below the sliding frame 4. The anchor chain is passed through one end of the sliding frame 4 far from the main shaft 1, then through the roller group 5 and out of the other end of the above-mentioned sliding frame 4. At this time, the anchor chain at the end far from the main shaft 1 is the processing end, and the processing end of the anchor chain is directly above the processing module, and each processing module is different. At this time, the main shaft 1 rotates slowly and continuously, enabling multiple anchor chains to be processed simultaneously and continuously in multiple processes, achieving the production goals of fast, efficient and continuous production, thus avoiding the problem of low processing efficiency of the anchor chain.

[0031] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirits of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An anchor chain manufacturing and processing unit, comprising: A main shaft (1) is provided with a mounting plate (2) at the upper end of the main shaft (1) and a rotating frame (3) at the lower end of the main shaft (1). The main shaft (1) is characterized in that: a plurality of sliding frames (4) are provided on the surface of the mounting plate (2), and a roller group (5) is provided inside the sliding frame (4). The control box (6) has several drive motors (7) installed on its periphery.

2. The anchor chain production and processing unit according to claim 1, characterized in that: The lower end of the main shaft (1) is fixedly installed with a fixed base (8), which is fixedly installed on the surface of the rotating frame (3). A number of first reinforcing ribs (10) arranged in a circular equidistant array are fixedly installed between the fixed base (8) and the surface of the rotating frame (3). A number of slots arranged in a circular equidistant array are provided on the outer wall of the rotating frame (3).

3. The anchor chain production and processing unit according to claim 2, characterized in that: The mounting plate (2) is fixedly mounted on the upper surface of the main shaft (1). Several circumferentially equidistant sliding frames (4) are fixedly mounted on the periphery of the mounting plate (2). Several circumferentially equidistant second reinforcing ribs (11) are fixedly mounted between the outer wall of the mounting plate (2) and the lower end of the sliding frames (4).

4. The anchor chain production and processing unit according to claim 3, characterized in that: The sliding frame (4) has a slot (12) on its surface, and through holes (13) are provided at both ends of the slot (12). A protective frame (22) is provided directly below the through hole (13) at the end away from the main shaft (1). The sliding frame (4) has three sets of linearly equidistant mounting brackets (14) on its surface. The mounting brackets (14) have holes on their side walls, and fixed bearings (15) are fixedly installed in the holes. The outer ring surface of the fixed bearings (15) is fixedly connected to the inner wall of the holes.

5. The anchor chain production and processing unit according to claim 4, characterized in that: The roller assembly (5) includes a first transmission wheel (16), a second transmission wheel (17), and a transition wheel (18). The first transmission wheel (16) and the second transmission wheel (17) are installed in a symmetrical structure in the slot (12). The first transmission wheel (16) is located at one end close to the main shaft (1). Connecting shafts are fixedly installed on both ends of the first transmission wheel (16). The outer wall of the connecting shaft is fixedly connected to the inner ring surface of the fixed bearing (15). One end of one connecting shaft is fixedly installed with a driven wheel (19), and the other end of the connecting shaft is fixedly installed with a driving wheel (20). One end of the second transmission wheel (17) is provided with a driven wheel (21). The driving wheel (20) and the driven wheel (21) are connected by a belt. The transition wheel (18) is placed between the first transmission wheel (16) and the second transmission wheel (17). The transition wheel (18) is fixedly inserted in the mounting bracket (14) located in the middle.

6. The anchor chain production and processing unit according to claim 5, characterized in that: The control box (6) is fixedly installed on the surface of the mounting plate (2). The control box (6) is electrically connected to the drive motor (7). One end of the drive motor (7) is provided with a main drive wheel (9), and the main drive wheel (9) is connected to the driven wheel (19) by a belt.

7. The anchor chain production and processing unit according to claim 6, characterized in that: A chute is provided at the bottom of the protective frame (22), and a protective plate (23) is snapped into the chute. The protective plate (23) has an overall "冂"-shaped structure and can move within the chute. A handle is installed on the surface of the protective plate (23). A hole is provided on the surface of the protective frame (22), and an insertion plate (24) is arranged in the hole. An installation frame (25) is installed on the side wall at the lower end of the protective frame (22), and a control board (26) is arranged in the installation frame (25). The control board (26) is electrically connected to the control box (6), and the control board (26) is electrically connected to an external driving device.

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