A full-size carton rack discarding device

Abstract

The utility model relates to a cigarette packing field especially full -scale carton of cigarettes truss discarding device, including frame and transverse movement mechanism, longitudinal movement mechanism, elevating system, snatch device, output device, snatch device includes bearing base plate and a plurality of adsorption units, one end of each adsorption unit is provided with conical adsorption port, and the other end is provided with interface end, the below of bearing base plate is provided with support base plate, is provided with telescopic pneumatic cylinder on bearing base plate, the piston rod of telescopic pneumatic cylinder is fixedly connected with support base plate, a plurality of base plate through -holes are seted up on support base plate, each adsorption unit respectively passes through corresponding base plate through -hole, when each adsorption unit is in the contraction state, the conical adsorption port is engaged in the base plate through -hole department, snatch device is used for shifting the carton of cigarettes of racking to output device. Its solved the technical problem that full -scale carton of cigarettes discarding device of existing cannot realize fast, accurately complete carton of cigarettes discarding task.

Description

Technical Field

[0001] This utility model relates to the field of cigarette packaging, and in particular to a device for disassembling trusses for all types of cigarette packs. Background Technology

[0002] Currently, in the tobacco logistics and warehousing industry, the unpacking, handling, and sorting of cigarette cartons are indispensable and crucial processes. However, due to the wide variety of specifications and sizes of cigarette cartons, traditional manual operations or semi-automated equipment often face problems of low efficiency, poor adaptability, and inflexibility during the unpacking process. Especially when handling cigarette cartons of different specifications, frequent equipment adjustments or tool changes are required, which not only increases operational difficulty and costs but also affects overall operational efficiency.

[0003] With the tobacco industry's increasing demand for automation and intelligence in warehousing and logistics, how to develop a dismantling device capable of efficiently and accurately handling all specifications of cigarette cartons has become a pressing technical challenge for the industry. Existing dismantling equipment often struggles to balance efficiency, accuracy, and flexibility when dealing with different specifications of cigarette cartons, failing to meet the requirements of modern warehousing and logistics systems for efficient and precise operations.

[0004] Therefore, developing an automated unpacking device specifically designed for all types of cigarette cartons, through optimized structural design, improved control precision, and enhanced adaptability, to achieve rapid and accurate unpacking of cigarette cartons, is of great significance for improving the automation level and reducing operating costs in the tobacco logistics and warehousing industry. Utility Model Content

[0005] Therefore, in response to the above problems, this utility model proposes a full-size cigarette truss unpacking device, which solves the technical problem that existing full-size cigarette unpacking devices cannot quickly and accurately complete the cigarette unpacking task.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a full-size cigarette truss unpacking device, comprising a frame and a transverse moving mechanism, a longitudinal moving mechanism, a lifting mechanism, a gripping device below the lifting mechanism, and an output device on one side of the frame. The gripping device includes a support base plate and multiple adsorption units disposed through the support base plate. Each adsorption unit has a conical adsorption port at one end and an interface end connected to an external vacuum generator at the other end. A support base plate is disposed below the support base plate, and a telescopic cylinder is disposed on the support base plate. The piston rod of the telescopic cylinder is fixedly connected to the support base plate. Multiple bottom plate through holes are opened on the support base plate, and each adsorption unit passes through the corresponding bottom plate through hole. When each adsorption unit is in a retracted state, the conical adsorption port engages with the bottom plate through hole. The gripping device is used to transfer the stacked cigarette trusses to the output device.

[0007] Furthermore, the lateral movement mechanism includes a lateral guide rail, a lateral slider slidably connected to the lateral guide rail, and a lateral drive motor that drives the lateral slider to move along the lateral guide rail. The lateral drive motor is connected to the lateral slider through a first transmission component, which is a synchronous belt mechanism or a lead screw and nut mechanism.

[0008] Furthermore, the longitudinal moving mechanism includes a longitudinal guide rail, a longitudinal slider slidably connected to the longitudinal guide rail, and a longitudinal drive motor that drives the longitudinal slider to move along the longitudinal guide rail. The longitudinal guide rail is fixedly installed on the transverse slider, and the longitudinal drive motor is connected to the longitudinal slider through a second transmission assembly, which is a synchronous belt mechanism or a lead screw and nut mechanism.

[0009] Furthermore, the lifting mechanism is a hydraulic cylinder mounted on the longitudinal slider.

[0010] Furthermore, a steering mechanism is provided at the lower end of the lifting mechanism. The steering mechanism includes a rotating disk rotatably disposed at the lower end of the lifting mechanism and a rotating servo motor disposed at the lower end of the lifting mechanism. The rotating servo motor is connected to the rotating disk through a gear mechanism. The gripping device is disposed at the lower end of the rotating disk.

[0011] Furthermore, a buffer pad is provided below the supporting base plate. The buffer pad is made of rubber or sponge. The buffer pad has buffer through holes that correspond to the base plate through holes on the supporting base plate. When the conical adsorption port of the adsorption unit is in the contracted state, it abuts against the buffer through holes on the buffer pad and engages with the base plate through holes of the supporting base plate.

[0012] Furthermore, the adsorption unit is made of rubber or silicone, and a reset spring is provided inside the adsorption unit.

[0013] By adopting the aforementioned technical solution, the beneficial effects of this utility model are:

[0014] 1. This full-size cigarette truss unpacking device, through the combined design of a frame, lateral movement mechanism, longitudinal movement mechanism, lifting mechanism, gripping device, and output device, achieves efficient and accurate unpacking and handling of cigarette cartons of different specifications. The adsorption unit in the gripping device, with its conical adsorption port and interface end design, combined with a telescopic cylinder and supporting base plate, ensures the stability and accuracy of the cigarette cartons during handling, effectively improving the automation level and operational efficiency of warehousing and logistics. The telescopic cylinder controls the rapid extension and retraction of the supporting base plate; when the adsorption unit no longer generates adsorption force, it pushes the cigarette cartons quickly away from the adsorption unit, thus achieving a smooth release.

[0015] 2. The lateral movement mechanism, through the design of lateral guide rails, lateral sliders, and a lateral drive motor, enables flexible horizontal movement of the gripping device. A synchronous belt mechanism or a lead screw and nut mechanism, as the primary transmission component, ensures smooth and precise movement, further improving the efficiency and accuracy of the disassembly operation.

[0016] 3. The longitudinal moving mechanism, through the design of longitudinal guide rails, longitudinal sliders, and a longitudinal drive motor, enables flexible vertical movement of the gripping device. Similarly, a synchronous belt mechanism or a lead screw and nut mechanism is used as the second transmission component to ensure the stability and accuracy of longitudinal movement. Combined with the lateral moving mechanism, this achieves precise positioning and handling of the cigarette packs in three-dimensional space.

[0017] 4. The lifting mechanism adopts a hydraulic cylinder design, providing powerful lifting force and a stable lifting process. Precise control of the hydraulic cylinder ensures accurate vertical movement of the gripping device, providing reliable lifting support for unpacking and handling of cigarette packs.

[0018] 5. The steering mechanism design allows the gripping device to rotate horizontally, further improving the flexibility and adaptability of the dismantling operation. The combination of the rotating disk and the rotation servo motor, along with the gear mechanism transmission, ensures smooth and precise rotation, enabling the device to handle more complex dismantling scenarios.

[0019] 6. A buffer pad is installed under the support base plate to effectively reduce damage to cigarette packs caused by collisions during handling. The buffer pad, made of rubber or sponge material, combined with the buffer through-hole design corresponding to the through-holes in the base plate, ensures the stability and safety of the adsorption unit in the contracted state, improving the quality and efficiency of cigarette pack handling.

[0020] 7. The adsorption unit is made of rubber or silicone and has a built-in return spring, which improves the stability and reliability of adsorption. This design allows the adsorption unit to better adhere to the surface of the cigarette when adsorbing cigarettes, reducing the risk of adsorption failure. At the same time, the presence of the return spring ensures that the adsorption unit quickly resets after releasing the cigarettes, improving the overall performance and lifespan of the device. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of this utility model.

[0022] Figure 2 This is a top view structural diagram of the frame of this utility model.

[0023] Figure 3 This is a schematic diagram of the three-dimensional structure of the gripping device.

[0024] Figure 4 This is a schematic diagram of the main view structure of the gripping device.

[0025] Figure label:

[0026] 1. Frame; 2. Lateral movement mechanism; 21. Lateral guide rail; 22. Lateral slider; 23. Lateral drive motor; 24. First transmission assembly; 3. Longitudinal movement mechanism; 31. Longitudinal guide rail; 32. Longitudinal slider; 33. Longitudinal drive motor; 34. Second transmission assembly; 4. Lifting mechanism; 5. Gripping device; 51. Support base plate; 52. Adsorption unit; 521. Conical adsorption port; 522. Interface end; 53. Support base plate; 531. Base plate through hole; 54. Telescopic cylinder; 55. Buffer pad; 551. Buffer through hole; 56. Return spring; 6. Output device; 71. Rotary disk; 72. Rotation servo motor; 73. Gear mechanism. Detailed Implementation

[0027] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments.

[0028] refer to Figures 1 to 4This embodiment provides a full-size cigarette rack unpacking device, including a frame 1, a transverse moving mechanism 2 mounted on the frame 1, a longitudinal moving mechanism 3 mounted on the transverse moving mechanism 2, a lifting mechanism 4 mounted on the longitudinal moving mechanism 3, a gripping device 5 located below the lifting mechanism 4, and an output device 6 located on one side of the frame 1. The gripping device 5 includes a support base plate 51 and multiple adsorption units 52 disposed through the support base plate 51. Each adsorption unit 52 has a tapered adsorption port 521 at one end and a connection to an external vacuum generator at the other end. The interface 522 is connected to the production equipment. A support base plate 53 is provided below the support substrate 51. A telescopic cylinder 54 is provided on the support substrate 51. The piston rod of the telescopic cylinder 54 is fixedly connected to the support base plate 53. The support base plate 53 has multiple bottom plate through holes 531. Each adsorption unit 52 passes through the corresponding bottom plate through hole 531. When each adsorption unit 52 is in the retracted state, the conical adsorption port 521 is engaged at the bottom plate through hole 531. The gripping device 5 is used to transfer the stacked cigarette packs to the output device 6.

[0029] The lateral movement mechanism 2 includes a lateral guide rail 21, a lateral slider 22 slidably connected to the lateral guide rail 21, and a lateral drive motor 23 that drives the lateral slider 22 to move along the lateral guide rail 21. The lateral drive motor 23 is connected to the lateral slider 22 through a first transmission component 24, which is a synchronous belt mechanism or a lead screw and nut mechanism.

[0030] The longitudinal moving mechanism 3 includes a longitudinal guide rail 31, a longitudinal slider 32 slidably connected to the longitudinal guide rail 31, and a longitudinal drive motor 33 that drives the longitudinal slider 32 to move along the longitudinal guide rail 31. The longitudinal guide rail 31 is fixedly installed on the transverse slider 22. The longitudinal drive motor 33 is connected to the longitudinal slider 32 through a second transmission component 34. The second transmission component 34 is a synchronous belt mechanism or a lead screw and nut mechanism.

[0031] The lifting mechanism 4 is a hydraulic cylinder mounted on the longitudinal slider 32.

[0032] The lower end of the lifting mechanism 4 is provided with a steering mechanism. The steering mechanism includes a rotating disk 71 rotatably disposed at the lower end of the lifting mechanism 4 and a rotating servo motor 72 disposed at the lower end of the lifting mechanism 4. The rotating servo motor 72 is connected to the rotating disk 71 through a gear mechanism 73. The gripping device 5 is disposed at the lower end of the rotating disk 71.

[0033] A buffer pad 55 is provided below the supporting base plate 53. The buffer pad 55 is made of rubber or sponge. The buffer pad 55 has a buffer through hole 551 corresponding to the base plate through hole 531 on the supporting base plate 53. When the conical adsorption port 521 of the adsorption unit 52 is in the contracted state, it abuts against the buffer through hole 551 on the buffer pad 55 and engages with the base plate through hole 531 of the supporting base plate 53.

[0034] The adsorption unit 52 is made of rubber or silicone, and a reset spring 56 is provided inside the adsorption unit 52.

[0035] The specific materials and models of the lateral moving mechanism 2, longitudinal moving mechanism 3, and lifting mechanism 4 can be selected according to actual needs to ensure load-bearing capacity and motion accuracy. The interface end 522 is connected to an external vacuum generating device (such as a vacuum pump) via a pipeline to achieve vacuum adsorption. The stroke and pressure of the telescopic cylinder 54 can be adjusted according to the weight and size of the cigarette pack to ensure stable movement of the support base plate 53. The number and arrangement of the through holes 531 in the base plate can be set according to actual needs. The adsorption unit 52 can also adopt electromagnetic adsorption or other non-contact adsorption methods. The lateral drive motor 23 and longitudinal drive motor 33 can be stepper motors or servo motors. The first transmission component 24 and the second transmission component 34 can also adopt chain drive or other forms of transmission mechanisms.

[0036] The thickness and hardness of the cushioning pad 55 can be selected according to actual needs to ensure cushioning effect. The design of the cushioning through hole 551 must match the through hole 531 of the base plate and the tapered adsorption port 521 of the adsorption unit 52 to ensure the stability and safety of the adsorption unit 52 in the contracted state.

[0037] The output device 6 can be a conventional flat belt conveyor, roller conveyor, etc.

[0038] Although the present invention has been specifically shown and described in conjunction with preferred embodiments, those skilled in the art should understand that various changes in form and detail may be made to the present invention without departing from the spirit and scope of the present invention as defined in the appended claims, and all such changes shall be within the scope of protection of the present invention.

Claims

1. A full-size carton de-palletizing device, characterized by: The device includes a frame and a lateral moving mechanism mounted on the frame, a longitudinal moving mechanism mounted on the lateral moving mechanism, a lifting mechanism mounted on the longitudinal moving mechanism, a gripping device located below the lifting mechanism, and an output device located on one side of the frame. The gripping device includes a support base plate and multiple adsorption units disposed through the support base plate. Each adsorption unit has a conical adsorption port at one end and an interface end connected to an external vacuum generator at the other end. A support base plate is provided below the support base plate, and a telescopic cylinder is provided on the support base plate. The piston rod of the telescopic cylinder is fixedly connected to the support base plate. Multiple base plate through holes are provided on the support base plate, and each adsorption unit passes through the corresponding base plate through hole. When each adsorption unit is in a retracted state, the conical adsorption port engages with the base plate through hole. The gripping device is used to transfer stacked cigarette packs to the output device.

2. A full gauging carton de-palletizing device according to claim 1, characterized in that: The lateral movement mechanism includes a lateral guide rail, a lateral slider slidably connected to the lateral guide rail, and a lateral drive motor that drives the lateral slider to move along the lateral guide rail. The lateral drive motor is connected to the lateral slider through a first transmission component, which is a synchronous belt mechanism or a lead screw and nut mechanism.

3. A full gauging carton de-palletizing device according to claim 2, characterized in that: The longitudinal moving mechanism includes a longitudinal guide rail, a longitudinal slider slidably connected to the longitudinal guide rail, and a longitudinal drive motor that drives the longitudinal slider to move along the longitudinal guide rail. The longitudinal guide rail is fixedly installed on the transverse slider. The longitudinal drive motor is connected to the longitudinal slider through a second transmission assembly, which is a synchronous belt mechanism or a lead screw and nut mechanism.

4. A full gauging carton de-palletizing device according to claim 3, characterized in that: The lifting mechanism is a hydraulic cylinder mounted on a longitudinal slider.

5. A full gauging carton de-palletizing device according to claim 4, characterized in that: The lower end of the lifting mechanism is provided with a steering mechanism. The steering mechanism includes a rotating disk rotatably disposed at the lower end of the lifting mechanism and a rotating servo motor disposed at the lower end of the lifting mechanism. The rotating servo motor is connected to the rotating disk through a gear mechanism. The gripping device is disposed at the lower end of the rotating disk.

6. A full gauging carton de-palletizing device according to claim 1, characterized in that: A buffer pad is provided below the supporting base plate. The buffer pad is made of rubber or sponge. The buffer pad has buffer through holes that correspond to the through holes on the supporting base plate. When the conical adsorption port of the adsorption unit is in the contracted state, it abuts against the buffer through holes on the buffer pad and engages with the through holes on the supporting base plate.

7. A full gauged carton de-palletizing device according to claim 1, wherein: The adsorption unit is made of rubber or silicone, and a reset spring is provided inside the adsorption unit.

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