Novel easy-to-repair car presser shell

Abstract

The utility model relates to the technical field of dumper presser, and disclose a novel presser shell convenient to maintain, including the casing, and the connecting assembly includes the installation groove that sets up in the casing inside, eight positioning slots of casing outer wall, the through -hole that is equipped with inside a plurality of positioning slots, a plurality of positioning slots inside are equipped with flange plate, wherein the inside of flange plate in six positioning slots is equipped with support plate, and the other end of support plate is equipped with connecting seat, and the other side of connecting seat is equipped with first copper plate, and the inside of flange plate in another two positioning slots is equipped with extension seat, and one side of extension seat is equipped with second copper plate, and the inner wall of installation groove is equipped with two mounting seats, and the other end of two mounting seats is equipped with the sliding slot equally. The utility model installs the guide block on the presser shell in the way of inserting and embedding, thereby being convenient for the maintenance fastening of guide block, reduces the cost of presser maintenance, and solves the lubrication difficulty between guide block and presser, reduces the failure rate of presser, improves the stability of dumper use.

Description

Technical Field

[0001] This utility model relates to the technical field of tippler presses, specifically a new type of press housing that is easy to maintain. Background Technology

[0002] A tippler is a large mechanical device used to unload bulk materials from open railway wagons. It can tilt or tilt railcars to achieve unloading. The main function of a tippler is to efficiently unload bulk materials such as coal and ore. It has advantages such as high unloading efficiency, minimal damage to vehicles, and ease of automation. Its working principle and system composition embody the characteristics of automation and high efficiency, which can significantly improve the unloading efficiency of bulk materials and reduce labor costs and vehicle damage.

[0003] The main function of the wagon tipper guide housing is to provide guidance and support for the wagon tipper's pressing rod or other moving parts, ensuring the stability and accuracy of the pressing action. It guides the pressing rod to move smoothly in the vertical direction or along a specific trajectory, preventing deviation or swaying during the pressing process. This ensures that the wagon tipper accurately presses down on the railway wagons, guaranteeing the stability of the wagons during the tipper's overturning process.

[0004] However, the guide housing of the press is generally fully sealed, and the press beam guide plate is installed inside. The bolts for fixing the press beam guide plate are installed inside the steel structure. When the guide plate becomes loose after long-term use, the entire press needs to be disassembled for maintenance, which causes additional obstacles during equipment maintenance and makes maintenance inconvenient. Utility Model Content

[0005] The purpose of this utility model is to provide a new type of press housing that is easy to maintain, in order to solve the problem mentioned in the background art that, since the wire housing of the press is fully sealed and the internal wire plate fixing bolts are located inside the steel structure, the guide plate becomes loose during use, which causes inconvenience in disassembly and assembly when maintenance is required, affecting the efficiency and cost of daily maintenance.

[0006] To achieve the above objectives, this utility model provides the following technical solution: A novel easy-to-maintain press housing, comprising a housing, an external connecting assembly for mounting guide blocks, the connecting assembly including a mounting groove inside the housing, eight positioning grooves on the outer wall of the housing, each positioning groove having a through hole, and a flange plate inside each positioning groove, wherein a support plate is provided on the inner side of the flange plate in six positioning grooves, a connecting seat is provided at the other end of the support plate, and a first copper plate is provided on the other side of the connecting seat, an extension seat is provided on the inner side of the flange plate in the other two positioning grooves, a second copper plate is provided on one side of the extension seat, and two mounting seats are provided on the inner wall of the mounting groove, each mounting seat having a sliding groove at the other end;

[0007] LED strips are provided on the inner walls of the multiple positioning slots, and transparent inserts are provided on the outer walls of the multiple flange plates.

[0008] Preferably, six of the positioning grooves are distributed on the front and back sides of the housing, and the other two positioning grooves are distributed on the side area of ​​the housing. The other end of the through hole in the positioning groove communicates with the mounting groove.

[0009] Preferably, the flange plate is located in the positioning groove and is connected to the inner wall of the positioning groove by bolts. One end of the support plate is connected to one side of six flange plates, and the other end passes through a through hole and is connected to the connecting seat. The other end of the connecting seat is connected to the first copper plate by bolts.

[0010] Preferably, one end of the extension seat is connected to one side of two other flange plates located on the inner wall of the side positioning groove, and the other end extends through the through hole into the mounting groove. The second copper plate is connected to one side of the extension seat by bolts.

[0011] Preferably, the mounting base is connected to the inner wall of the mounting groove by bolts, and the distribution position of the mounting base corresponds to the angle of the two positioning grooves on the side of the housing. One end of the extension base extends into the sliding groove of the mounting base and slides into the inner wall of the sliding groove.

[0012] Preferably, the light strip is embedded in the inner wall of the positioning groove, and the transparent insert is embedded in the inner wall of the flange plate. When the flange plate slides outward in the positioning groove, the transparent insert inside will correspond to the light strip on the inner wall of the positioning groove.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. By inserting the guide plate into the housing and fixing it with bolts after insertion, the guide plate can be repaired and tightened without removing the car press. This facilitates the maintenance of the car press, reduces the cost of car press maintenance and the failure rate of maintenance. At the same time, it solves the problems of the service life of the guide block and the difficulty of lubrication of the car press, reduces the failure rate of the tippler car press, and improves the stability of tippler operation.

[0015] 2. By embedding and installing light strips in the inner wall of the positioning groove reserved in the housing of the press, and embedding and installing transparent inserts in the flange plate of the guide block, when the flange plate of the guide block becomes loose from the positioning groove, the position of the flange plate will move in the positioning groove, and the transparent insert on the flange plate will correspond to the light strip. This allows the light from the light strip to be transmitted through the transparent insert, which is convenient for reminding the workers. The workers can also check the quality of the flange plate installation tightness by observing the light displayed on the transparent insert on the flange plate.

[0016] This invention installs the guide block on the car roll cover by inserting it into the casing, which facilitates the maintenance and fastening of the guide block, reduces the maintenance cost of the car roll cover, solves the problem of difficult lubrication between the guide block and the car roll cover, reduces the failure rate of the car roll cover, and improves the stability of the car roll cover in use. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;

[0018] Figure 2 This is a structural diagram of the flange plate and positioning groove of this utility model.

[0019] Figure 3 This is a diagram showing the internal structure of the shell of this utility model;

[0020] Figure 4 This is an enlarged view of part A of this utility model;

[0021] Figure 5 This is an enlarged view of part B of the present invention;

[0022] Figure 6 This is an enlarged view of part C of this utility model.

[0023] In the diagram: 1. Housing; 2. Mounting groove; 3. Positioning groove; 301. Through hole; 4. Flange plate; 5. Support plate; 501. Connecting seat; 502. First copper plate; 6. Extension seat; 601. Second copper plate; 7. Mounting seat; 701. Slide groove; 8. Light strip; 9. Transparent insert plate. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example 1: Please refer to Figures 1-6A novel, easily maintainable press housing includes a housing 1. The housing 1 has an external connecting assembly for mounting guide blocks. The connecting assembly includes mounting grooves 2 inside the housing 1 for mounting with a press beam guide plate. Eight positioning grooves 3 on the outer wall of the housing 1 are used to position flange plates 4. Each positioning groove 3 has a through hole 301 penetrating the housing 1, allowing its two ends to communicate with the mounting grooves 2 and the positioning grooves 3 respectively. Flange plates 4 are installed inside each positioning groove 3, and can be embedded into the positioning grooves 3. The flange plates 4 are connected and fixed to the positioning grooves 3 by bolts. Support plates 5 are provided on the inner side of the flange plates 4 in six of the positioning grooves 3. The support plates 5 have a cross-shaped structure and are connected to the flange plates 4 and connecting seats 501 respectively. A connecting seat 501 is provided at the other end of the support plate 5. 01 can be used as a copper plate base to connect with the first copper plate 502. The first copper plate 502 is provided on the other side of the connecting seat 501. The first copper plate 502 can fit against the outer wall of the press beam during use. In addition, the inner side of the flange plate 4 in the two positioning grooves 3 is provided with an extension seat 6. The extension seat 6 can be embedded and connected to the positioning groove 3 in the side area of ​​the outer wall of the housing 1 through the flange plate 4, and change the angle of the external second copper plate 601. When the flange plate 4 is installed, the other end of the extension seat 6 is inserted into the sliding groove 701 inside the mounting seat 7, and the second copper plate 601 is also assembled with the sliding groove 701 of the mounting seat 7. The second copper plate 601 is provided on one side of the extension seat 6. Two mounting seats 7 are provided on the inner wall of the mounting groove 2. The mounting seats 7 can position the second copper plate 601 and support it after assembly. The other end of the two mounting seats 7 is provided with a sliding groove 701.

[0026] Six positioning slots 3 are arrayed on the front and back sides of the housing 1, and two other positioning slots 3 are distributed on the side area of ​​the housing 1. The other end of the through hole 301 in the positioning slot 3 communicates with the mounting slot 2. The flange plate 4 is located in the positioning slot 3 and is connected to the inner wall of the positioning slot 3 by bolts. One end of the support plate 5 is connected to one side of one of the six flange plates 4, and the other end passes through the through hole 301 and is connected to the connecting seat 501. The other end of the connecting seat 501 is connected to the first copper plate 502 by bolts. One end of the extension seat 6 is connected to one side of the other two flange plates 4 located on the inner wall of the side positioning slot 3, and the other end passes through the through hole 301 and extends into the mounting slot 2. The second copper plate 601 is connected to one side of the extension seat 6 by bolts. The mounting seat 7 is connected to the inner wall of the mounting slot 2 by bolts, and the distribution position of the mounting seat 7 corresponds to the angle of the two positioning slots 3 on the side of the housing 1. One end of the extension seat 6 extends into the sliding groove 701 of the mounting seat 7 and slides into the inner wall of the sliding groove 701.

[0027] In this embodiment: First, the first copper plate 502 and the second copper plate 601 are connected to the connecting seats 501 and extension seats 6 on different flange plates 4 using bolts. Then, six flange plates 4 with support plates 5 are fitted into the positioning grooves 3 on both sides of the outer side of the housing 1 and fixed with bolts. Simultaneously, the support plate 5 on one side of the flange plate 4 extends through the through hole 301 into the mounting groove 2, causing the connecting seat 501 and the first copper plate 502 on the other side of the support plate 5 to be positioned in the designated position within the mounting groove 2. Finally, the flange plate 4 with the extension seat 6 is fitted into the positioning groove 3 on the side of the housing 1. The flange plate 4 is installed and fixed with bolts. When installing the flange plate 4, the extension seat 6 on one side extends through the through hole 301 into the mounting groove 2 and inserts into the sliding groove 701 at one end of the mounting seat 7. The extension seat 6 and the external second copper plate 601 are assembled with the mounting seat 7. The guide plate and the housing 1 are installed by insertion. Thus, the guide plate can be installed, removed or repaired and tightened without disassembling the car press. This method can reduce the cost and failure rate of car press maintenance, and solve the problems of the service life of the guide block and the difficulty of car press lubrication. It reduces the failure rate of the tippler car press and improves the stability of the tippler equipment.

[0028] Example 2: This example is an improvement on Example 1. For details, please refer to [link / reference]. Figure 4 Multiple positioning grooves 3 are equipped with light strips 8 on their inner walls, which can emit light. Multiple flange plates 4 are equipped with transparent insert plates 9 on their outer walls. When the transparent insert plates 9 are connected to the light strips 8, they can conduct the light generated by the light strips 8, so that the light can be seen from the outside of the flange plates 4 for reminder.

[0029] The light strip 8 is embedded and connected to the inner wall of the positioning groove 3, and the transparent insert 9 is embedded and connected to the inner wall of the flange plate 4. When the flange plate 4 slides outward in the positioning groove 3, the transparent insert 9 inside will correspond to the light strip 8 on the inner wall of the positioning groove 3.

[0030] In this embodiment: after the flange plate 4 is installed on the inner wall of the positioning groove 3, when the flange plate 4 is tightened, the transparent insert plate 9 on the outer wall of the flange plate 4 and the light strip 8 on the inner wall of the positioning groove 3 are staggered, so that the light of the light strip 8 can be covered and the light transmission is avoided. Conversely, when the bolts are loose, the flange plate 4 will loosen in the positioning groove 3 and move in position. When the flange plate 4 moves in position, it will connect with the transparent insert plate 9 in the positioning groove 3. Thus, the light of the light strip 8 can be transmitted through the transparent insert plate 9 and transmitted to the outer wall of the flange plate 4. Thus, the staff can monitor the tightness of the guide block installation through the light transmitted through the outer wall of the flange plate 4, which is convenient for the staff to perform daily inspections of the equipment.

[0031] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0032] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A novel easy-to-maintain press housing, comprising a housing (1), wherein the housing (1) is externally provided with a connecting assembly for mounting a guide block, characterized in that: The connecting assembly includes a mounting groove (2) disposed inside the housing (1), eight positioning grooves (3) on the outer wall of the housing (1), through holes (301) disposed inside each of the positioning grooves (3), flange plates (4) disposed inside each of the positioning grooves (3), a support plate (5) disposed on the inner side of the flange plate (4) in six of the positioning grooves (3), a connecting seat (501) disposed at the other end of the support plate (5), a first copper plate (502) disposed on the other side of the connecting seat (501), an extension seat (6) disposed on the inner side of the flange plate (4) in the other two positioning grooves (3), a second copper plate (601) disposed on one side of the extension seat (6), and two mounting seats (7) disposed on the inner wall of the mounting groove (2), with a sliding groove (701) disposed at the other end of each of the two mounting seats (7). The inner walls of the multiple positioning grooves (3) are provided with light strips (8), and the outer walls of the multiple flange plates (4) are provided with transparent insert plates (9).

2. The novel easy-to-maintain press housing according to claim 1, characterized in that: Six of the positioning grooves (3) are arrayed on the front and back sides of the housing (1), and the other two positioning grooves (3) are distributed on the side area of ​​the housing (1). The other end of the through hole (301) in the positioning groove (3) is connected to the mounting groove (2).

3. The novel easy-to-maintain press housing according to claim 2, characterized in that: The flange plate (4) is located in the positioning groove (3) and is connected to the inner wall of the positioning groove (3) by bolts. One end of the support plate (5) is connected to one side of one of the six flange plates (4), and the other end passes through the through hole (301) and is connected to the connecting seat (501). The other end of the connecting seat (501) is connected to the first copper plate (502) by bolts.

4. The novel easy-to-maintain press housing according to claim 2, characterized in that: One end of the extension seat (6) is connected to one side of the flange plate (4) located on the inner wall of the side positioning groove (3), and the other end passes through the through hole (301) and extends into the mounting groove (2). The second copper plate (601) is connected to one side of the extension seat (6) by bolts.

5. A novel easy-to-maintain press housing according to claim 4, characterized in that: The mounting base (7) is connected to the inner wall of the mounting groove (2) by bolts, and the mounting base (7) is distributed at an angle corresponding to the two positioning grooves (3) on the side of the housing (1). One end of the extension base (6) extends into the sliding groove (701) of the mounting base (7) and slides into the inner wall of the sliding groove (701).

6. A novel easy-to-maintain press housing according to claim 1, characterized in that: The light strip (8) is inlaid and connected to the inner wall of the positioning groove (3), and the transparent insert (9) is inlaid and connected to the inner wall of the flange plate (4). When the flange plate (4) slides outward in the positioning groove (3), the transparent insert (9) inside will correspond to the light strip (8) on the inner wall of the positioning groove (3).

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