Automatic winding device for stainless steel wire mesh packing

Abstract

The present disclosure relates to the technical field of stainless steel wire mesh filler winding technology, and one embodiment of the present disclosure provides a stainless steel wire mesh filler automatic winding device, which comprises a machine table, a winding shaft is rotatably connected to the machine table, and further comprises a supporting plate, a rotating plate, a transmission wheel and a pressing mechanism, the supporting plate is fixedly connected to the winding shaft, a rotating mechanism is arranged at the bottom end of the machine table, the rotating plate is rotatably arranged on the machine table through the rotating mechanism, the rotating mechanism is used for driving the rotating plate to rotate, three transmission wheels are rotatably connected to each rotating plate through a driving mechanism, the driving mechanism is used for driving the two opposite transmission wheels to convey the stainless steel wire mesh filler, and the pressing mechanism is arranged at the top end of the machine table, through the above technical solution, the technical problem that the corrugated stainless steel wire mesh filler is easily flattened after being subjected to tension, thereby easily causing damage to the stainless steel wire mesh filler and affecting the subsequent use of the stainless steel wire mesh filler is solved.

Description

Technical Field

[0001] The embodiments of this disclosure relate to the field of stainless steel wire mesh packing winding technology, and more specifically, to an automatic winding device for stainless steel wire mesh packing. Background Technology

[0002] Stainless steel wire mesh packing is made by embossing stainless steel wire mesh into corrugations and then stacking them into discs. The discs are approximately 100-200mm high and 2mm smaller in diameter than the tower diameter. Adjacent corrugated layers are arranged in opposite directions to form a diamond-shaped channel. Its characteristics include a large specific surface area, high mass transfer efficiency, regular gas phase pathways resulting in high throughput and low pressure drop, good low-load performance, and high operational flexibility. By adjusting the corrugation spacing (3-10mm), it can resist clogging by trace impurities. It is suitable for a temperature range of -200℃ to 400℃ and is mostly made of 304 or 316 stainless steel. Common models include BX500 and CY700. It is widely used in distillation, absorption, and separation tower equipment in petrochemical, fertilizer, natural gas, biochemical, and environmental engineering fields.

[0003] During the production of stainless steel wire mesh packing, a winding device is required to wind the stainless steel wire mesh packing. However, existing winding devices generally apply a certain amount of tension during the winding process to ensure the tightness of the winding. Since stainless steel wire mesh packing is corrugated, the corrugations are easily flattened after being subjected to tension, which can easily damage the stainless steel wire mesh packing and affect its subsequent use. Utility Model Content

[0004] To overcome the above-mentioned defects, embodiments of this disclosure provide an automatic winding device for stainless steel wire mesh packing, which solves the technical problem in the prior art that when corrugated stainless steel wire mesh packing is subjected to tension, the corrugations are easily flattened, which can easily damage the stainless steel wire mesh packing and affect its subsequent use.

[0005] According to one aspect, at least one embodiment of this disclosure provides an automatic winding device for stainless steel wire mesh filler, including a machine base with a winding shaft rotatably connected to the machine base, and further including: a support plate, a rotating plate, transmission wheels, and a pressing mechanism. The support plate is fixedly connected to the winding shaft. The bottom end of the machine base is provided with a rotating mechanism for driving the support plate and the winding shaft to rotate and wind the filler. The rotating plate is rotatably mounted on the machine base via a rotating mechanism for driving the rotating plate to rotate. Each rotating plate is rotatably connected to three transmission wheels via a driving mechanism. The driving mechanism is used to drive two opposite transmission wheels to convey the stainless steel wire mesh filler. The pressing mechanism is located at the top end of the machine base for limiting the movement of the stainless steel wire mesh filler during winding.

[0006] To drive the take-up shaft to rotate, the rotation mechanism includes a rotating gear, a drive gear, and a first motor. The rotating gear is fixedly connected to the bottom end of the take-up shaft, the drive gear meshes with the rotating gear, and the first motor is mounted on the bottom end of the machine base. The output end of the first motor is fixedly connected to the drive gear.

[0007] To drive the rotating plate to rotate, the rotating mechanism includes: a gear ring, a drive gear, and a second motor. The gear ring is fixedly connected to the bottom end of the rotating plate, the drive gear meshes with the gear ring, and the second motor is installed at the bottom end of the machine base. The output end of the second motor is fixedly connected to the drive gear.

[0008] To drive multiple transmission wheels to rotate, the driving mechanism includes: a linkage gear, a transmission gear, and a third motor. Each transmission wheel is fixedly connected to a linkage gear. The transmission gear is rotatably connected to the top of the rotating plate. The third motor is installed at the bottom of the rotating plate, and the output end of the third motor passes through the rotating plate and is fixedly connected to the transmission gear.

[0009] To maintain the flatness of the stainless steel wire mesh filler during winding, the pressing mechanism includes a slide, a rotating shaft, and a support spring. The slide is slidably connected to the machine base, the rotating shaft is rotatably connected inside the slide, and the support spring is sleeved on the slide. The two ends of the support spring are fixedly connected to the machine base and the slide, respectively.

[0010] To increase the stability of the rotating plate during rotation, two rotating ports are provided on the machine base, and the two rotating plates are respectively rotatably connected in the two rotating ports.

[0011] To increase the stability of the first motor, a mounting bracket is fixedly connected to the bottom of the machine base, and the first motor is mounted on the mounting bracket.

[0012] In order to convey stainless steel wire mesh packings of different specifications, each set of three adjacent drive wheels is of different specifications.

[0013] The beneficial effects of the embodiments disclosed herein are as follows: In this disclosure, a rotating mechanism drives a winding shaft to rotate, thereby winding the stainless steel wire mesh packing. The rotating mechanism facilitates the replacement of the drive wheels according to different specifications of stainless steel wire mesh packing. The drive mechanism drives the drive wheels to rotate, thereby conveying the stainless steel wire mesh packing. When two adjacent drive wheels mesh and rotate, the stainless steel wire mesh packing is conveyed, thus preventing the corrugations of the stainless steel wire mesh packing from being flattened, effectively preventing damage to the stainless steel wire mesh packing, and not easily affecting the subsequent use of the stainless steel wire mesh packing. Attached Figure Description To more clearly illustrate the technical solutions in the embodiments of this disclosure, the accompanying drawings used in the description of the embodiments of this disclosure will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this disclosure and these drawings without any creative effort.

[0014] Figure 1 This is a schematic diagram of the overall structure in one embodiment of the present disclosure; Figure 2 This is a structural schematic diagram from another angle in one embodiment of the present disclosure; Figure 3 This is a schematic diagram of the pressing mechanism in one embodiment of the present disclosure; Figure 4 For one embodiment of this disclosure Figure 3 A magnified structural diagram of point A in the middle.

[0015] In the diagram: 1. Machine base; 2. Take-up shaft; 3. Pallet; 4. Rotating plate; 5. Transmission wheel; 6. Rotating gear; 7. Drive gear; 8. First motor; 9. Gear ring; 10. Power gear; 11. Second motor; 12. Linkage gear; 13. Transmission gear; 14. Third motor; 15. Carriage; 16. Rotating shaft; 17. Support spring; 18. Mounting frame. Detailed Implementation The present disclosure will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present disclosure and are not intended to limit the scope of the disclosure.

[0016] To keep the drawings concise, each drawing only schematically shows the parts relevant to the disclosure; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0017] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.

[0018] In this disclosure, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0019] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.

[0020] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0021] like Figures 1-4 The diagram illustrates an automatic winding device for stainless steel wire mesh filler according to an embodiment of this disclosure. It includes a machine base 1, a winding shaft 2 rotatably connected to the machine base 1, and further includes a support plate 3, a rotating plate 4, transmission wheels 5, and a pressing mechanism. The machine base 1 has two rotating openings, and two rotating plates 4 are rotatably connected to the two openings respectively. Each pair of adjacent three transmission wheels 5 has different specifications. The support plate 3 is fixedly connected to the winding shaft 2. A rotating mechanism is provided at the bottom of the machine base 1 to drive the support plate 3 and the winding shaft 2 to rotate and wind the wire mesh. The rotating plate 4 is rotatably mounted on the machine base 1 via a rotating mechanism that drives the rotating plate 4 to rotate. Each rotating plate 4 has three transmission wheels 5 rotatably connected to it via a driving mechanism. Two opposing drive wheels 5 convey the stainless steel wire mesh packing. A pressing mechanism is located at the top of the machine base 1 to limit the movement of the stainless steel wire mesh packing during winding. The rotating mechanism drives the winding shaft 2 to rotate, thereby winding the stainless steel wire mesh packing. The rotating mechanism facilitates the replacement of drive wheels 5 according to different specifications of stainless steel wire mesh packing. The drive mechanism drives the drive wheels 5 to rotate, thereby conveying the stainless steel wire mesh packing. When two adjacent drive wheels 5 mesh and rotate, the stainless steel wire mesh packing is conveyed, thus preventing the corrugations of the stainless steel wire mesh packing from being flattened, effectively preventing damage to the stainless steel wire mesh packing, and not easily affecting the subsequent use of the stainless steel wire mesh packing.

[0022] The rotating mechanism includes a rotating gear 6, a drive gear 7, and a first motor 8. A mounting frame 18 is fixedly connected to the bottom of the machine base 1. The first motor 8 is mounted on the mounting frame 18. The rotating gear 6 is fixedly connected to the bottom of the take-up shaft 2. The drive gear 7 meshes with the rotating gear 6. The first motor 8 is mounted at the bottom of the machine base 1. The output end of the first motor 8 is fixedly connected to the drive gear 7. The first motor 8 drives the drive gear 7 and the rotating gear 6 to rotate. When the rotating gear 6 rotates, it drives the take-up shaft 2 and the support plate 3 to rotate, thereby performing a take-up operation on the stainless steel wire mesh filler.

[0023] The rotating mechanism includes a gear ring 9, a drive gear 10, and a second motor 11. The gear ring 9 is fixedly connected to the bottom end of the rotating plate 4. The drive gear 10 meshes with the gear ring 9. The second motor 11 is installed at the bottom end of the machine base 1. The output end of the second motor 11 is fixedly connected to the drive gear 10. The second motor 11 drives the drive gear 10 and the gear ring 9 to rotate, thereby driving the rotating plate 4 to rotate. This allows the transmission wheels 5 of different specifications on the rotating plate 4 to be replaced according to the specifications of the stainless steel wire mesh packing.

[0024] The drive mechanism includes a linkage gear 12, a transmission gear 13, and a third motor 14. Each transmission wheel 5 is fixedly connected to a linkage gear 12. The transmission gear 13 is rotatably connected to the top of the rotating plate 4. The third motor 14 is installed at the bottom of the rotating plate 4. The output end of the third motor 14 passes through the rotating plate 4 and is fixedly connected to the transmission gear 13. The third motor 14 drives the transmission gear 13 to rotate. When the transmission gear 13 rotates, it drives multiple linkage gears 12 to rotate, thereby driving multiple transmission wheels 5 to rotate, so that adjacent transmission wheels 5 mesh, thereby conveying the stainless steel wire mesh filler while ensuring the corrugation.

[0025] The pressing mechanism includes a slide 15, a rotating shaft 16, and a support spring 17. The slide 15 is slidably connected to the machine base 1, the rotating shaft 16 is rotatably connected inside the slide 15, and the support spring 17 is sleeved on the slide 15. The two ends of the support spring 17 are fixedly connected to the machine base 1 and the slide 15, respectively. During the winding process, the support spring 17 supports the slide 15 to press down. When the slide 15 presses down, it drives the rotating shaft 16 to press on the stainless steel wire mesh packing roll, thereby ensuring the flatness of the stainless steel wire mesh packing roll.

[0026] The working principle is as follows: When the stainless steel wire mesh filler needs to be wound up, the second motor 11 first drives the power gear 10 and the gear ring 9 to rotate, thereby driving the rotating plate 4 to rotate. Then, the transmission wheels 5 of different specifications on the rotating plate 4 are replaced according to the specifications of the stainless steel wire mesh filler. After replacement, the two transmission wheels 5 come into contact, allowing the stainless steel wire mesh filler to pass between the two transmission wheels 5. Since the circumferential surface of the transmission wheel 5 is provided with protrusions, the protrusions on the two transmission wheels 5 mesh with each other, and the protrusions abut against the corrugations of the stainless steel wire mesh filler, thereby preventing the corrugations from being flattened. Then, the third motor 14 drives the transmission gear 13 to rotate. When the transmission gear 13 rotates, it drives multiple linkage gears 12 to rotate, thereby driving multiple transmission wheels 5 to rotate, so that adjacent transmission wheels 5 mesh, thereby conveying the stainless steel wire mesh filler while ensuring the corrugations. The first motor 8 drives the drive gear 7 and the rotating gear 6 to rotate. When the rotating gear 6 rotates, it drives the winding shaft 2 and the support plate 3 to rotate, thereby performing the winding operation of the stainless steel wire mesh filler.

[0027] It should also be noted that the conveying speed of the stainless steel wire mesh packing by the transmission wheel 5 should match the rotation speed of the winding shaft 2. The first motor 8 and the third motor 14 should be of the same model and be synchronously controlled by the same controller to achieve synchronous speed. This technology is very mature and will not be described in detail in this application. In addition, there is a third motor 14 on each of the two rotating plates 4. When the two transmission wheels 5 are engaged, the rotation of one transmission wheel 5 will drive the other transmission wheel 5 to rotate relative to it.

[0028] It should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure and are not intended to limit it. Although this disclosure has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this disclosure without departing from the spirit and scope of the technical solutions of this disclosure, and all such modifications and substitutions should be covered within the scope of the claims of this disclosure.

Claims

1. An automatic winding device for stainless steel wire mesh filler, comprising a machine base (1), wherein a winding shaft (2) is rotatably connected to the machine base (1), characterized in that, Also includes: The pallet (3) is fixedly connected to the winding shaft (2). The bottom end of the machine base (1) is provided with a rotating mechanism for driving the pallet (3) and the winding shaft (2) to rotate and wind. A rotating plate (4) is rotatably mounted on the machine base (1) by a rotating mechanism, which is used to drive the rotating plate (4) to rotate. Each of the rotating plates (4) has three drive wheels (5) rotatably connected to it via a drive mechanism. The drive mechanism is used to drive two opposite drive wheels (5) to convey the stainless steel wire mesh packing. The pressing mechanism is located at the top of the machine base (1) and is used to limit the stainless steel wire mesh filler during winding.

2. The automatic winding device for stainless steel wire mesh filler according to claim 1, characterized in that, The rotating mechanism includes: Rotating gear (6), which is fixedly connected to the bottom end of the take-up shaft (2); A drive gear (7) meshes with the rotating gear (6); The first motor (8) is installed at the bottom of the machine base (1), and the output end of the first motor (8) is fixedly connected to the drive gear (7).

3. The automatic winding device for stainless steel wire mesh filler according to claim 1, characterized in that, The rotating mechanism includes: Gear ring (9), which is fixedly connected to the bottom end of the rotating plate (4); A power gear (10) meshes with the gear ring (9); The second motor (11) is installed at the bottom of the machine base (1), and the output end of the second motor (11) is fixedly connected to the power gear (10).

4. The automatic winding device for stainless steel wire mesh filler according to claim 1, characterized in that, The drive mechanism includes: Linkage gear (12), each of the transmission wheels (5) is fixedly connected to the linkage gear (12); A transmission gear (13) is rotatably connected to the top of the rotating plate (4); The third motor (14) is installed at the bottom of the rotating plate (4), and the output end of the third motor (14) passes through the rotating plate (4) and is fixedly connected to the transmission gear (13).

5. The automatic winding device for stainless steel wire mesh filler according to claim 1, characterized in that, The pressing mechanism includes: A carriage (15) is slidably connected to the machine base (1); Rotating shaft (16), the rotating shaft (16) is rotatably connected inside the carriage (15); Support spring (17) is sleeved on the slide (15), and the two ends of the support spring (17) are fixedly connected to the machine base (1) and the slide (15) respectively.

6. The automatic winding device for stainless steel wire mesh filler according to claim 1, characterized in that, The machine base (1) has two rotating ports, and the two rotating plates (4) are respectively rotatably connected in the two rotating ports.

7. The automatic winding device for stainless steel wire mesh filler according to claim 2, characterized in that, The bottom of the machine base (1) is fixedly connected to a mounting frame (18), and the first motor (8) is mounted on the mounting frame (18).

8. The automatic winding device for stainless steel wire mesh filler according to claim 1, characterized in that, Each of the three adjacent drive wheels (5) is of a different specification.

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