Nickel-based alloy strip winding tool

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By employing an elastic buffer structure of limiting plates and damping springs, along with a sliding roller design, in the nickel-based alloy strip winding fixture, the problem of surface wear on the coil was solved, and the stability and quality maintenance of the winding process were achieved.

CN224530142UActive Publication Date: 2026-07-21DANYANG XINFUCHANG ALLOY MATERIALS CO LTD

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Patent Information

Authority / Receiving Office: CN · China
Patent Type: Utility models(China)
Current Assignee / Owner: DANYANG XINFUCHANG ALLOY MATERIALS CO LTD
Filing Date: 2025-07-03
Publication Date: 2026-07-21

AI Technical Summary

Technical Problem

In the existing nickel-based alloy strip winding fixtures, the surface of the strip is easily subjected to friction and wear during the winding process, which affects the surface quality.

Method used

A nickel-based alloy strip winding fixture was designed, which adopts an elastic buffer structure with a limit plate and a damping spring connected together, combined with a sliding roller and a Hall effect speed sensor to ensure that the roll material remains stable and adhered during the winding process and avoids wear.

Benefits of technology

The design of the elastic buffer structure and sliding rollers reduces wear on the surface of the roll material, maintaining the stability of winding and the quality of the roll material.

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Abstract

The utility model discloses a nickel base alloy strip material winding tool, and belongs to nickel base alloy strip material production technical field, including main take -up frame, the top surface one side of main take -up frame is provided with limit detection mechanism, limit detection mechanism includes side position support, the outer wall fixed with display screen of side position support, the inner wall fixed with telescopic link of side position support. The winding tool is horizontally aligned with the limit stop plate on one side of the winding shaft, the limit stop plate can form the elastic buffer structure through the connection of the damping spring and the telescopic link, can make its limit stop plate always adhere to the winding material with the winding of the winding material in the state of adhesion under the slide roller of the arc limit stop plate inner wall, thereby keep the adhesion stable and avoid the abrasion between the winding material surface and the limit stop plate inner wall, thereby ensure the winding stability, reduce the abrasion degree to the limit stop plate and the winding material itself, keep the winding material quality.

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Description

Technical Field

[0001] This utility model relates to the field of nickel-based alloy strip production technology, specifically to nickel-based alloy strip winding tooling. Background Technology

[0002] Nickel-based alloys are high-temperature alloys with nickel as the base material, exhibiting high strength and good resistance to oxidation and gas corrosion within the temperature range of 650-1000℃. Nickel-based alloy coils are high-performance metal materials made from nickel as the base material, with a nickel content typically ≥30%, and often exceeding 50%. They are strengthened by adding elements such as chromium, molybdenum, niobium, and titanium, and are produced through rolling processes. They have a wide range of thicknesses, combining continuity, uniformity, and excellent processing performance, and are specifically designed for extreme environments. In the processing and production of high-temperature corrosion-resistant nickel-based alloy strips, winding fixtures are devices used to wind the strips during processing.

[0003] China Patent Network (Patent Publication No. CN221116248U) discloses a winding fixture for processing nickel-based alloy strip, including a winding device. The winding device includes a winding mechanism and a stabilizing mechanism. The inner wall of the limiting plate is connected to the outer surface of the winding cylinder, and the supporting leg is fixedly installed on the bottom surface of the limiting plate. Thus, when the winding cylinder winds the nickel-based alloy strip, the arc-shaped plate and the extrusion plate set at the bottom of the cylinder can be used to place one end of the coil inside the arc-shaped plate when docking the coil with the sleeve. The extrusion plate is driven by a spring to extrude and fix one end of the coil, thereby facilitating the winding of the coil.

[0004] In actual operation, the above-mentioned winding fixture can maintain the compression limit on one end of the roll material through the elastic structure of the extrusion plate, thereby ensuring the winding density and process stability during roll winding. At the same time, a buffer component is set on the back of the bonding plate to provide a certain buffer during bonding, preventing damage to the strip material due to excessive bonding pressure. However, since the inner wall of the bonding plate is always in contact with the roll material during winding, friction will still occur on the surface of the roll material as the bonding plate rotates during the winding process, resulting in wear on the surface of the roll material and affecting the surface quality of the roll material. Therefore, we propose a winding fixture for nickel-based alloy strip. Utility Model Content

[0005] The summary section of this application is intended to provide a brief overview of the concepts, which will be described in detail in the detailed description section below. This summary section is not intended to identify key or essential features of the claimed technical solutions, nor is it intended to limit the scope of the claimed technical solutions.

[0006] The purpose of this invention is to provide a winding fixture for nickel-based alloy strips to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a nickel-based alloy strip winding fixture, including a main winding frame, a limit detection mechanism provided on one side of the top surface of the main winding frame, the limit detection mechanism including a side bracket, a display screen fixed to the outer wall of the side bracket, a telescopic rod fixed to the inner wall of the side bracket, a damping spring connected to one end of the telescopic rod, a limit plate connected to one end of the damping spring, a sliding roller arranged on the inner wall of the limit plate, bearings sleeved at both ends of the sliding roller, a measuring shaft protruding outward from one end of the sliding roller in the middle of the limit plate, a signal disk engaged around the measuring shaft, and one side of the signal disk aligned with a Hall effect speed sensor.

[0008] Furthermore, the limiting plate is arc-shaped, and the sliding rollers are arranged at equal intervals along the inner wall of the limiting plate.

[0009] Furthermore, the sliding roller forms a rotating structure with the limiting plate through bearings at both ends, and the limiting plate forms an elastic telescopic structure with one side of the side bracket through damping springs and telescopic rods.

[0010] Furthermore, the signal disk is fixedly connected to the sliding roller via a measuring shaft, and one side of the signal disk is aligned with the Hall effect speed sensor while maintaining a gap.

[0011] Furthermore, the display screen also includes a processor, and the processor is electrically connected to the Hall effect speed sensor via wires.

[0012] Furthermore, the main winding frame includes a base frame, a slide rail frame is fixed to one side of the top surface of the base frame, a motor frame is fixed to one end of the slide rail frame, a threaded shaft is spun onto the shaft of the motor frame, and an adjusting seat is threaded through one end of the threaded shaft. A winding motor is fixed to one side of the top of the adjusting seat, a winding shaft is spun onto one side of the shaft of the winding motor, and a fixing seat is inserted into one end of the winding shaft.

[0013] Furthermore, the winding shaft forms a rotating structure with the motor frame and the adjusting seat, and the adjusting seat forms a transmission structure with the top surface of the base frame through the threaded shaft and the slide rail frame.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] The winding fixture has a limit plate horizontally aligned on one side of the winding shaft. The limit plate can form an elastic buffer structure through the connection of a damping spring and a telescopic rod. This allows the limit plate to always be in contact with the winding material, ensuring a stable winding process. During the contact process, the sliding rollers on the inner wall of the arc-shaped limit plate can roll and adhere to the material as it is wound, thus maintaining a stable contact while avoiding wear between the surface of the material and the inner wall of the limit plate. This ensures stable winding while reducing wear on the limit plate and the material itself, maintaining the quality of the material.

[0016] This winding fixture uses a slide rail and threaded shaft mounted on the top surface of the base frame to provide support for the adjustment seat. The adjustment seat can work with the winding motor to provide driving force for the connected winding shaft, maintaining driving stability during the winding process. It works with the adjustment seats and fixed seats on both sides to maintain winding limit at both ends. After winding, the winding shaft can be disengaged by the transmission of the threaded shaft, making it convenient to load and unload the roll material.

[0017] This winding fixture uses a slide rail and threaded shaft mounted on the top surface of the base frame to provide support for the adjustment seat. The adjustment seat can work with the winding motor to provide driving force for the connected winding shaft, maintaining stable driving during the winding process. It works with the adjustment seats and fixed seats on both sides to maintain winding limit at both ends. After winding, the winding shaft can be detached by relying on the transmission of the threaded shaft, making it convenient to load and unload the roll material. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the main winding frame of this utility model;

[0019] Figure 2 This is a three-dimensional structural diagram of the limit detection mechanism of this utility model;

[0020] Figure 3 This is a partial structural diagram of the inner wall of the limiting plate of this utility model;

[0021] Figure 4 This is a schematic diagram of the logic for monitoring the winding process of this utility model.

[0022] In the diagram: 1. Main winding frame; 101. Base frame; 102. Slide rail frame; 103. Motor frame; 104. Threaded shaft; 105. Adjusting seat; 106. Winding motor; 107. Winding shaft; 108. Fixed seat; 2. Limit detection mechanism; 201. Side bracket; 202. Display screen; 203. Telescopic rod; 204. Damping spring; 205. Limit plate; 206. Sliding roller; 207. Bearing; 208. Measuring shaft; 209. Signal disk; 210. Hall effect speed sensor. Detailed Implementation

[0023] Embodiments of this disclosure will now be described in more detail with reference to the accompanying drawings. While some embodiments of this disclosure are shown in the drawings, it should be understood that this disclosure can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of this disclosure. It should be understood that the accompanying drawings and embodiments of this disclosure are for illustrative purposes only and are not intended to limit the scope of protection of this disclosure.

[0024] It should also be noted that, for ease of description, only the parts relevant to the utility model are shown in the accompanying drawings. Unless otherwise specified, the embodiments and features described in this disclosure can be combined with each other.

[0025] It should be noted that the concepts of "first" and "second" mentioned in this disclosure are used only to distinguish different devices, modules, or units, and are not used to limit the order of functions performed by these devices, modules, or units or their interdependencies.

[0026] It should be noted that the terms "a" and "a plurality of" used in this disclosure are illustrative rather than restrictive, and those skilled in the art should understand that, unless otherwise expressly indicated in the context, they should be understood as "one or more".

[0027] This disclosure will now be described in detail with reference to the accompanying drawings and embodiments.

[0028] This utility model provides, for example Figure 1-4 The nickel-based alloy strip winding fixture shown includes a main winding frame 1. A limit detection mechanism 2 is provided on one side of the top surface of the main winding frame 1. The main winding frame 1 includes a base frame 101. A slide rail frame 102 is fixed on one side of the top surface of the base frame 101. A motor frame 103 is fixed on one side of the end of the slide rail frame 102. A threaded shaft 104 is axially connected to the shaft of the motor frame 103. An adjusting seat 105 is threaded through one end of the threaded shaft 104. A winding motor 106 is fixed on one side of the top of the adjusting seat 105. A winding shaft 107 is axially connected to one side of the shaft of the winding motor 106. A fixing seat 108 is inserted into one end of the winding shaft 107.

[0029] To ensure stable driving force during the winding process and ease of loading and unloading, such as Figure 1 As shown, this winding fixture can be mounted on the adjustment seat 105 via the slide rail 102 and threaded shaft 104 mounted on the top surface of the base frame 101. The adjustment seat 105 can work with the winding motor 106 to provide driving force for the connected winding shaft 107, maintaining stable driving during the winding process. It works with the adjustment seats 105 and fixed seats 108 on both sides to maintain winding limit at both ends. After winding, the winding shaft 107 can be disengaged by the transmission of the threaded shaft 104, making it convenient to load and unload the roll material.

[0030] like Figure 1-4 As shown, the limit detection mechanism 2 includes a side bracket 201. A display screen 202 is fixed to the outer wall of the side bracket 201. A telescopic rod 203 is fixed to the inner wall of the side bracket 201. A damping spring 204 is connected to one end of the telescopic rod 203. A limit plate 205 is connected to one end of the damping spring 204. A sliding roller 206 is arranged on the inner wall of the limit plate 205. Bearings 207 are sleeved at both ends of the sliding roller 206. A measuring shaft 208 is connected to one end of the sliding roller 206 in the middle of the limit plate 205. A signal disk 209 is engaged around the measuring shaft 208. One side of the edge of the signal disk 209 is aligned with the Hall effect speed sensor 210.

[0031] To ensure the stability of the roll material and control over the degree of winding during the winding process, such as Figure 1-4 As shown, this winding fixture has a limiting plate 205 horizontally aligned on one side of the winding shaft 107. The limiting plate 205 can form an elastic buffer structure through the connection of the damping spring 204 and the telescopic rod 203. This allows the limiting plate 205 to always be in contact with the winding roll material, ensuring the stability of the winding process. During the contact process, the sliding roller 206 on the inner wall of the arc-shaped limiting plate 205 can roll along with the winding material while in contact, thus maintaining a stable contact and avoiding wear between the surface of the roll material and the inner wall of the limiting plate 205. This ensures stable winding while reducing wear on the limiting plate 205 and the roll material itself, maintaining the quality of the roll material.

[0032] During the process of the aforementioned roll material being limited by the limiting plate 205, the sliding roller 206 in the middle of the inner wall of the limiting plate 205 rolls while simultaneously driving the signal disk 209 connected to the measuring shaft 208 at one end to rotate. The rotating signal disk 209 is monitored in real time by the Hall effect speed sensor 210 aligned at the edge, which converts the signal into an electrical signal and transmits it to the processor built into the display screen 202. The number of rotations and the rotation speed are then fed back to the display screen 202 in real time, allowing the user to control the winding of the roll material.

[0033] In summary, when using this winding fixture, the winding motor 106 first drives the winding shaft 107 to rotate, and the rotating winding shaft 107 winds up the roll material. During the process, the limiting plate 205 on one side is adjusted by the damping spring 204 and the telescopic rod 203 to keep the limiting plate 205 always in contact with the outer wall of the roll material. Then the roll material is wound up. During the winding process, multiple sets of sliding rollers 206 rotate with the winding and rotate synchronously through the signal disk 209. The aligned Hall effect speed sensor 210 monitors the rotation of the magnetic trigger wheel signal disk 209, thereby controlling the rotation speed of the measuring shaft 208. The signal is then transmitted to the processor and displayed on the display screen 202. After the winding is completed, the drive motor frame 103 drives the threaded shaft 104 to rotate, which drives the connected adjusting seat 105 to slide along the slide rail frame 102, separating the winding shaft 107 from the inserted fixed seat 108, making it convenient for the user to remove the roll material.

[0034] The above description is merely a selection of preferred embodiments of this disclosure and an explanation of the technical principles employed. Those skilled in the art should understand that the scope of the utility model involved in the embodiments of this disclosure is not limited to the technical solutions formed by specific combinations of the above-described technical features, but should also cover other technical solutions formed by arbitrary combinations of the above-described technical features or their equivalents without departing from the above-described inventive concept. For example, technical solutions formed by substituting the above features with (but not limited to) technical features with similar functions disclosed in the embodiments of this disclosure.

Claims

1. A nickel-based alloy strip winding fixture, comprising a main winding frame (1), characterized in that, A limit detection mechanism (2) is provided on one side of the top surface of the main winding frame (1). The limit detection mechanism (2) includes a side bracket (201). A display screen (202) is fixed on the outer wall of the side bracket (201). A telescopic rod (203) is fixed on the inner wall of the side bracket (201). A damping spring (204) is connected to one end of the telescopic rod (203). A limit plate (205) is connected to one end of the damping spring (204). A sliding roller (206) is arranged on the inner wall of the limit plate (205). A bearing (207) is sleeved on both ends of the sliding roller (206). A measuring shaft (208) is connected to one end of the sliding roller (206) in the middle of the limit plate (205). A signal disk (209) is engaged around the measuring shaft (208). One side of the signal disk (209) is aligned with a Hall effect speed sensor (210).

2. The nickel-based alloy strip winding fixture according to claim 1, characterized in that, The limiting plate (205) is arc-shaped, and the sliding rollers (206) are arranged at equal intervals along the inner wall of the limiting plate (205).

3. The nickel-based alloy strip winding fixture according to claim 1, characterized in that, The sliding roller (206) forms a rotating structure with the limiting plate (205) through the bearings (207) at both ends, and the limiting plate (205) forms an elastic telescopic structure with one side of the side bracket (201) through the damping spring (204) and the telescopic rod (203).

4. The nickel-based alloy strip winding fixture according to claim 1, characterized in that, The signal disk (209) is fixedly connected to the slide roller (206) via the measuring shaft (208), and one side of the signal disk (209) is aligned with the Hall effect speed sensor (210) with a gap.

5. The nickel-based alloy strip winding fixture according to claim 1, characterized in that, The display screen (202) also includes a processor, and the processor is electrically connected to the Hall effect speed sensor (210) via wires.

6. The nickel-based alloy strip winding fixture according to claim 1, characterized in that, The main winding frame (1) includes a base frame (101), a slide rail frame (102) is fixed on one side of the top surface of the base frame (101), a motor frame (103) is fixed on one side of the end of the slide rail frame (102), a threaded shaft (104) is axially connected to the shaft of the motor frame (103), and an adjusting seat (105) is threaded through one end of the threaded shaft (104). A winding motor (106) is fixed on one side of the top of the adjusting seat (105), a winding shaft (107) is axially connected to one side of the shaft of the winding motor (106), and a fixing seat (108) is inserted into one end of the winding shaft (107).

7. The nickel-based alloy strip winding fixture according to claim 6, characterized in that, The winding shaft (107) forms a rotating structure with the adjusting seat (105) via the motor frame (103), and the adjusting seat (105) forms a transmission structure with the top surface of the base frame (101) via the threaded shaft (104) and the slide rail frame (102).