High-density woven fabric flat treatment device

By designing a high-density woven label flattening equipment, and utilizing feeding, guiding, tension adjustment, and flattening components, the problem of fabric wrinkles in high-density woven label production was solved, thereby improving the flatness and texture of the woven labels and increasing production efficiency.

CN224530209UActive Publication Date: 2026-07-21JIAXING ZHENGFENG TRADEMARK WEAVING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIAXING ZHENGFENG TRADEMARK WEAVING CO LTD
Filing Date
2025-08-04
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

High-density woven labels are prone to unevenness such as fabric wrinkles during the production process, which affects the appearance quality and performance.

Method used

A high-density woven label flattening processing device was designed, including a feeding component, a guiding component, a tension adjusting component, a flattening component, and a receiving component. The device achieves stable transmission, tension control, and flattening of the woven label through a motor-driven rotating column and rollers connected by bearings.

Benefits of technology

It improves the flatness and texture of woven labels, meets the high-quality requirements of high-density woven labels, reduces manual operation, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses high density weave mark flat treatment equipment, including bottom plate, the bottom surface of bottom plate is connected with support assembly, and the upper surface of bottom plate is connected with the material placing assembly, and the material placing assembly includes two support plates, first motor, first rotation column, two first bearings and material placing roller, and the upper surface of bottom plate is connected with the guide component, and the guide component includes two supports, multiple sets of second bearings, a plurality of rotating rods and a plurality of guide rollers. The device can quickly discharge and collect the fabric mark through the material placing assembly and the material collecting assembly, reduces manual operation, improves production efficiency, can stably guide the fabric mark through the guide component, ensures its transmission path accurate, can accurately adjust the fabric mark tension through the tension adjusting assembly, avoids the wrinkle problem caused by uneven tension, can carry out the flat treatment to the fabric mark through the flat component, effectively eliminates fabric wrinkle, improves the flatness and the texture of fabric mark, satisfies the high quality requirement of high density weave mark.
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Description

Technical Field

[0001] This utility model relates to the field of woven label processing, and in particular to equipment for flattening high-density woven labels. Background Technology

[0002] Woven labels, also known as woven tags, are labels formed through a weaving process. They are widely used in clothing, bags, and home furnishings, serving not only a decorative purpose but also displaying brand information. Woven labels are mainly divided into two types: woven-edge and cut-edge. Their design and production must match the overall style of the product and the brand image to enhance the product's competitiveness.

[0003] During the production of high-density woven labels, due to their high density, unevenness such as fabric wrinkles is prone to occur after production. This directly affects the appearance quality, dimensional stability, and subsequent use of the woven label. Therefore, we propose a high-density woven label smoothing treatment equipment to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a high-density woven label flattening processing device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A high-density woven label leveling processing device includes a base plate, a support assembly connected to the bottom surface of the base plate, and a feeding assembly connected to the upper surface of the base plate. The feeding assembly includes two support plates, a first motor, a first rotating column, two first bearings, and a feeding roller. A guide assembly is connected to the upper surface of the base plate, including two brackets, multiple sets of second bearings, multiple rotating rods, and multiple guide rollers. A tension adjusting assembly is connected to the upper surface of the base plate, including a second motor, a threaded rod, a third bearing, a nut, a sliding rod, a slider, a pin, and a pressure roller. A leveling assembly is connected to the upper surface of the base plate, including a leveling table, two cylinders, and a heating plate. A receiving assembly is connected to the upper surface of the base plate, including two support plates, a third motor, a second rotating column, two fourth bearings, and a receiving roller.

[0006] In a further embodiment, the two support plates are connected together to the upper surface of the base plate, and a first motor is connected to the outer surface of one of the support plates. The output end of the first motor is connected to a first rotating column. A first bearing is embedded on the side of the two support plates that are close to each other. The inner rings of the two first bearings are connected together to the outer surface of the first rotating column. A feeding roller is connected to the outer surface of the first rotating column.

[0007] In a further embodiment, the two brackets are connected together to the upper surface of the base plate, and a plurality of second bearings are embedded on the side of the two brackets that are close to each other. The inner ring of each set of second bearings is connected to a rotating rod, and the outer surface of each rotating rod is connected to a guide roller.

[0008] In a further embodiment, the second motor is connected to the bottom surface of the base plate, the output end of the second motor is connected to a threaded rod, the third bearing is embedded in the upper surface of the base plate, the inner ring of the third bearing is connected to the outer surface of the threaded rod, the outer surface of the threaded rod is threaded with a nut, the slide rod is connected to the upper surface of the base plate, the outer surface of the slide rod is slidably connected to a slider, and the nut and the slider are close to each other on one side and are hinged to a pressure roller by a pin.

[0009] In a further embodiment, the flat platform is connected to the upper surface of the base plate, the two cylinders are connected to the upper surface of the base plate, and the output ends of the two cylinders are connected to a heating plate.

[0010] In a further embodiment, the two support plates are connected together to the upper surface of the base plate, a third motor is connected to the outer surface of one of the support plates, the output end of the third motor is connected to a second rotating column, a fourth bearing is embedded on the side of the two support plates that are close to each other, the inner rings of the two fourth bearings are connected together to the outer surface of the second rotating column, and a receiving roller is connected to the outer surface of the second rotating column.

[0011] In a further embodiment, the support assembly includes multiple support legs and multiple bases, each support leg being connected to the bottom surface of the base plate, and each support leg having a base connected to its bottom surface.

[0012] Compared with the prior art, the beneficial effects of this utility model are: This device, through its feeding and receiving components, enables rapid feeding and receiving of woven labels, reducing manual labor. The manual operation improves production efficiency. The guiding component can stably guide the woven label and ensure its accurate transmission path. The tension adjustment component can precisely adjust the tension of the woven label to avoid problems such as wrinkles caused by uneven tension. The flattening component can flatten the woven label, effectively eliminate fabric wrinkles, improve the flatness and texture of the woven label, and meet the high-quality requirements of high-density woven labels. Attached Figure Description

[0013] Figure 1 A three-dimensional structural diagram of a high-density woven label flattening treatment device.

[0014] Figure 2 Side view of a high-density woven label flattening equipment.

[0015] Figure 3 A top view of the equipment for smoothing high-density woven labels.

[0016] Figure 4 A bottom view of a high-density woven label flattening equipment.

[0017] Figure 5 A side sectional view of a high-density woven label leveling equipment.

[0018] In the diagram: 1. Base plate; 2. Support assembly; 201. Support leg; 202. Base; 3. Feeding assembly; 301. Support plate; 302. First motor; 303. First rotating column; 304. First bearing; 305. Feeding roller; 4. Guide assembly; 401. Bracket; 402. Second bearing; 403. Rotating rod; 404. Guide roller; 5. Tension adjustment assembly; 501. Second motor; 502. Threaded rod; 503. Third bearing; 504. Nut; 505. Sliding rod; 506. Sliding block; 507. Pin; 508. Pressure roller; 6. Leveling assembly; 601. Leveling table; 602. Cylinder; 603. Heating plate; 7. Receiving assembly; 701. Support plate; 702. Third motor; 703. Second rotating column; 704. Fourth bearing; 705. Receiving roller. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please refer to Figures 1-5. In this utility model, the high-density woven label flattening equipment includes a base plate 1 and a bottom plate 2. A support assembly 2 is connected to the bottom surface of plate 1, and a feeding assembly 3 is connected to the upper surface of plate 1. The feeding assembly 3 includes two support plates 301, a first motor 302, a first rotating column 303, two first bearings 304, and a feeding roller 305. A guide assembly 4 is connected to the upper surface of plate 1. The guide assembly 4 includes two brackets 401, multiple sets of second bearings 402, multiple rotating rods 403, and multiple guide rollers 404. A tension adjustment assembly 5 is connected to the upper surface of plate 1. The tension adjustment assembly 5 includes a second motor 501, a threaded rod 502, a third bearing 503, a nut 504, a sliding rod 505, a slider 506, a pin 507, and a pressure roller 508. A leveling assembly 6 is connected to the upper surface of plate 1. The leveling assembly 6 includes a leveling table 601, two cylinders 602, and a heating plate 603. A receiving assembly 7 is connected to the upper surface of plate 1. It includes two support plates 701, a third motor 702, a second rotating column 703, two fourth bearings 704, and a receiving roller 705. Specifically, the first motor 302, the second motor 501, the third motor 702, and the two cylinders 602 are controlled by a PIC controller, so that the two cylinders 602 work together. The PIC controller is existing technology and will not be described in detail here.

[0021] Two support plates 301 are connected to the upper surface of the base plate 1. A first motor 302 is connected to the outer surface of one support plate 301, and the output end of the first motor 302 is connected to a first rotating column 303. First bearings 304 are embedded in the side of the two support plates 301 that are close to each other. The inner rings of the two first bearings 304 are connected to the outer surface of the first rotating column 303. A feeding roller 305 is connected to the outer surface of the first rotating column 303. The first motor 302 drives the first rotating column 303 to rotate, causing the feeding roller 305 to adjust on the outer surface of the first rotating column 303, thereby feeding the material. Two brackets 401 are connected to the upper surface of the base plate 1. Multiple second bearings 402 are embedded in the side of the two brackets 401 that are close to each other. A rotating rod 403 is connected to the inner ring of each set of second bearings 402, and a guide roller 404 is connected to the outer surface of each rotating rod 403. When the woven label passes through, the guide roller 404... The rotation can reduce frictional resistance during the transport of woven labels and guide the transport direction of the woven labels.

[0022] The second motor 501 is connected to the bottom surface of the base plate 1. The output end of the second motor 501 is connected to a threaded rod 502. The third bearing 503 is embedded in the upper surface of the base plate 1. The inner ring of the third bearing 503 is connected to the threaded rod. The outer surface of the threaded rod 502 is connected to a nut 504. A sliding rod 505 is connected to the upper surface of the base plate 1. A slider 506 is slidably connected to the outer surface of the sliding rod 505. The sides of the nut 504 and slider 506 that are close to each other are hinged to a pressure roller 508 via a pin 507. The second motor 501 drives the threaded rod 502 to rotate, causing the nut 504 to adjust on the outer surface of the threaded rod 502, thereby causing the nut 504 to drive the pressure roller 508 to adjust. The cooperation of the sliding rod 505 and slider 506 effectively assists in the adjustment of the pressure roller 508, increasing its stability during adjustment and providing guidance. A leveling platform 601 is connected to the upper surface of the base plate 1. Two cylinders 602 are connected to the upper surface of the base plate 1. The output ends of the two cylinders 602 are connected to a heating plate 603, which is driven by the cylinders 602. The material is lowered so that it can be heated and flattened.

[0023] Two support plates 701 are connected to the upper surface of the base plate 1. A third motor 702 is connected to the outer surface of one of the support plates 701. The output end of the third motor 702 is connected to a second rotating column 703. A fourth bearing 704 is embedded on the side of each support plate 701 that is close to each other. The inner rings of the two fourth bearings 704 are connected to the outer surface of the second rotating column 703. A receiving roller 705 is connected to the outer surface of the second rotating column 703. The third motor 702 drives the second rotating column 703 to rotate, causing the receiving roller 705 to rotate on the outer surface of the second rotating column 703, thereby collecting the material. The support assembly 2 includes multiple support legs 201 and multiple bases 202. Each support leg 201 is connected to the bottom surface of the base plate 1. The bottom surface of each device is connected to a base 202. Through the cooperation of the support legs 201 and the base 202, the device can be effectively supported, preventing it from tilting or shaking, thus increasing its stability.

[0024] The working principle of this utility model is as follows: In use, the first motor 302 is first started, causing the first rotating column 303 to rotate via the first bearing 304, which in turn rotates the feed roller 305, automatically releasing the wound high-density woven label raw material. The released woven label then enters the guide assembly 4, where multiple guide rollers 404 rotate freely in cooperation with the rotating rod 403 and the second bearing 402, thus guiding the label. Then, when the woven label passes the tension adjusting assembly 5, the first motor 302 is started. The second motor 501 causes the threaded rod 502 to rotate via the third bearing 503, which in turn causes the nut 504 to drive the pressure roller 508 to adjust in conjunction with the slide rod 505 and the slider 506. The pressure of the pressure roller 508 on the woven label is then adjusted via the pin 507 to achieve precise tension control. The woven label then enters the flattening assembly 6, causing the two cylinders 602 to push the heating plate 603 downwards. The heating plate 603 heats the woven label to the set temperature and applies pressure to it. The heat-pressing action eliminates wrinkles in the woven label, making its surface flat. Finally, the third motor 702 is started, causing the second rotating column 703 to rotate via the fourth bearing 704. This causes the take-up roller 705 to rotate on the outer surface of the second rotating column 703, thereby winding up the flattened woven label.

[0025] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0026] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A high-density woven label leveling and processing equipment, characterized in that: The system includes a base plate (1), with a support assembly (2) connected to the bottom surface of the base plate (1). A feeding assembly (3) is connected to the upper surface of the base plate (1). The feeding assembly (3) includes two support plates (301), a first motor (302), a first rotating column (303), two first bearings (304), and a feeding roller (305). A guide assembly (4) is connected to the upper surface of the base plate (1). The guide assembly (4) includes two brackets (401), multiple sets of second bearings (402), multiple rotating rods (403), and multiple guide rollers (404). A tension adjustment assembly (5) is connected to the upper surface of the base plate (1). The component (5) includes a second motor (501), a threaded rod (502), a third bearing (503), a nut (504), a slide bar (505), a slider (506), a pin (507), and a pressure roller (508). A leveling component (6) is connected to the upper surface of the base plate (1). The leveling component (6) includes a leveling table (601), two cylinders (602), and a heating plate (603). A receiving component (7) is connected to the upper surface of the base plate (1). The receiving component (7) includes two support plates (701), a third motor (702), a second rotating column (703), two fourth bearings (704), and a receiving roller (705).

2. The high-density woven label leveling equipment according to claim 1, characterized in that: Two support plates (301) are connected to the upper surface of the base plate (1). A first motor (302) is connected to the outer surface of one of the support plates (301). The output end of the first motor (302) is connected to a first rotating column (303). A first bearing (304) is embedded on the side of the two support plates (301) that are close to each other. The inner rings of the two first bearings (304) are connected to the outer surface of the first rotating column (303). A feeding roller (305) is connected to the outer surface of the first rotating column (303).

3. The high-density woven label leveling equipment according to claim 1, characterized in that: The two brackets (401) are connected to the upper surface of the base plate (1). Multiple second bearings (402) are embedded on the side of the two brackets (401) that are close to each other. The inner ring of each set of second bearings (402) is connected to a rotating rod (403). The outer surface of each rotating rod (403) is connected to a guide roller (404).

4. The high-density woven label leveling equipment according to claim 1, characterized in that: The second motor (501) is connected to the bottom surface of the base plate (1). The output end of the second motor (501) is connected to a threaded rod (502). The third bearing (503) is embedded in the upper surface of the base plate (1). The inner ring of the third bearing (503) is connected to the outer surface of the threaded rod (502). The outer surface of the threaded rod (502) is threaded with a nut (504). The slide rod (505) is connected to the upper surface of the base plate (1). The outer surface of the slide rod (505) is slidably connected with a slider (506). The sides of the nut (504) and the slider (506) that are close to each other are hinged to a pressure roller (508) through a pin (507).

5. The high-density woven label leveling equipment according to claim 1, characterized in that: The leveling platform (601) is connected to the upper surface of the base plate (1), and the two cylinders (602) are connected to the upper surface of the base plate (1). The output ends of the two cylinders (602) are connected to the heating plate (603).

6. The high-density woven label leveling equipment according to claim 1, characterized in that: The two support plates (701) are connected to the upper surface of the base plate (1). A third motor (702) is connected to the outer surface of one of the support plates (701). The output end of the third motor (702) is connected to a second rotating column (703). A fourth bearing (704) is embedded on the side of the two support plates (701) that are close to each other. The inner rings of the two fourth bearings (704) are connected to the outer surface of the second rotating column (703). A receiving roller (705) is connected to the outer surface of the second rotating column (703).

7. The high-density woven label leveling equipment according to claim 1, characterized in that: The support assembly (2) includes multiple support legs (201) and multiple bases (202). Each support leg (201) is connected to the bottom surface of the base plate (1), and each support leg (201) has a base (202) connected to its bottom surface.