A quick take-up cleaning device for power construction

Abstract

The utility model discloses a quick wire collecting and cleaning device for electric power construction, including device main part, the inside intermediate place of device main part is provided with self -adaptation cleaning buffer roller assembly, self -adaptation cleaning buffer roller assembly includes fixed bolster, the inside upper and lower two side walls of fixed bolster all are seted up with the sliding slot, two the sliding slot inside all slidingly connected with two roller, the roller upper and lower both ends all are fixedly connected with the pivot, the pivot outer side wall place is rotatably connected with the outer hoop ring through the bearing, and the elastic component is arranged between two the outer hoop ring along the longitudinal direction, the inside top of device main part and located one side of self -adaptation cleaning buffer roller assembly is provided with the spray set, and the other side is provided with the winding assembly, and the device passes through the structure of elastic sliding roller and self -adaptation interval adjustment, solves the cable loose, and breaks down the problem, and adapts different specifications cable processing demand, and guarantees the winding quality and equipment applicability.

Description

Technical Field

[0001] This utility model relates to the field of power construction equipment technology, specifically to a rapid cable reel-in and cleaning device for power construction. Background Technology

[0002] In the field of power construction cable processing equipment, cable winding and cleaning devices are key equipment for ensuring cable quality. The cleaning and buffering performance of the roller components and the cleaning efficiency of the spray components directly affect the cable winding quality and construction safety. Currently, traditional equipment has significant defects in adaptive cleaning and buffering and spray cleaning functions, making it difficult to meet the needs of complex construction scenarios.

[0003] On the one hand, existing spraying components generally suffer from incomplete cleaning and limited functionality. The single nozzle arrangement leads to uneven water coverage, making it difficult for the back surface of the cable to come into contact with the water flow, resulting in obvious cleaning blind spots. More importantly, traditional spraying components are not linked with the roller structure, lacking the ability to squeeze and dehydrate the cleaned cable and perform secondary cleaning. Residual moisture and stains can easily cause mold or contamination of the cable during the winding process. On the other hand, the roller components of existing winding equipment are mostly fixed structures, which can only achieve the single function of cable support and lack the ability to perform secondary cleaning of the cable after spraying. The surface of traditional rollers is smooth and cannot remove stubborn stains remaining on the cable surface through physical scraping. Moreover, they do not have an elastic buffer structure. When the cable diameter changes or there are protrusions on the surface, the fixed rollers can easily cause excessive local stress on the cable, damaging the insulation layer. At the same time, traditional rollers cannot adaptively adjust the spacing when dealing with different specifications of cables, requiring frequent manual adjustments, resulting in unstable winding tension and the cable being prone to loosening or breaking.

[0004] Therefore, developing a cable cleaning device for power construction that integrates adaptive cleaning and buffering functions with efficient spray cleaning functions is key to solving problems such as incomplete cable cleaning and poor winding quality. It is of great significance for improving cable processing efficiency, extending cable service life, and optimizing the construction environment. Utility Model Content

[0005] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a rapid cable reeling and cleaning device for power construction, which aims to solve the problems of lack of adaptive cleaning buffer and inefficient spray cleaning, and is of great significance for improving cable processing efficiency, extending cable service life and optimizing the construction environment.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A rapid cable cleaning device for power construction includes a main body. An adaptive cleaning buffer roller assembly is located in the middle of the main body. The adaptive cleaning buffer roller assembly includes fixed columns fixedly connected to the two inner side walls of the main body. A fixed bracket is fixedly connected to the adjacent ends of the two fixed columns. Sliding grooves are formed on the upper and lower inner side walls of the fixed bracket. Two sliders are slidably connected inside each of the two sliding grooves. Two rollers are vertically arranged inside the fixed bracket. Rotating shafts are fixedly connected to the upper and lower ends of the rollers. The two rotating shafts on the same roller are rotatably connected to the upper and lower sliders on the same side. Outer rings are rotatably connected to the outer side walls of the rotating shafts via bearings. An elastic component is arranged between the two outer rings along the longitudinal direction. A spraying component is located at the top of the main body, on one side of the adaptive cleaning buffer roller assembly, and a winding component is located on the other side.

[0008] Preferably, the elastic component includes a fixed sleeve, a movable rod is slidably connected inside the fixed sleeve, one end of the movable rod is located outside the fixed sleeve, and the fixed sleeve and the movable rod are respectively fixedly connected to two outer hoop rings along the longitudinal direction.

[0009] Preferably, a damper is further provided inside the fixed sleeve, and the two ends of the damper are fixedly connected to the movable rod and the fixed sleeve respectively, and a spring is sleeved on the outer wall of the damper.

[0010] Preferably, the spray assembly includes two spray frames arranged in a vertical direction, and a plurality of spray heads arranged at equal intervals are fixedly connected to one end of the two spray frames that are close to each other.

[0011] Preferably, a water pump body is fixedly connected to both the front and rear side walls of the device body, and the output end of the water pump body passes through the device body and extends to its inner side to be fixedly connected to the spray frame on the same side.

[0012] Preferably, the winding assembly includes a winding roller arranged longitudinally inside the main body of the device. Both ends of the winding roller are fixedly connected to baffles, and the ends of the two baffles that are far apart are fixedly connected to rollers. The two rollers are rotatably connected to the two side walls inside the main body of the device.

[0013] Preferably, a drive motor is provided at the rear end of the main body of the device, and the output end of the drive motor passes through the side wall of the main body of the device via a coupling and is fixedly connected to one of the rollers.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] (1) This device solves the problems of incomplete cleaning and single function of traditional spray cleaning by constructing a collaborative cleaning system of double-sided spraying and roller extrusion. The device is equipped with a spray frame with multiple spray heads on both sides inside the main body. The main body of the water pump delivers high-pressure water flow, so that the spray heads form an all-round coverage spray on the cable in the vertical direction, eliminating cleaning blind spots. At the same time, the cable after spraying enters the adaptive cleaning buffer roller assembly. The roller surface can physically scrape the cable. Secondary cleaning and dehydration are achieved during the extrusion process. Residual moisture and stains are effectively removed, avoiding cable mold and contamination during winding, and improving cleaning quality and winding stability.

[0016] (2) This device overcomes the problem of traditional rollers having a single function and being unable to adapt to different cables by using an elastic sliding roller and an adaptive spacing adjustment structure. In the adaptive cleaning buffer roller assembly, the slider in the fixed bracket cooperates with the rotating shaft, allowing the roller to slide along the groove. The damper, spring and movable rod of the elastic component allow the roller to adapt to changes in cable diameter or surface protrusions, dynamically adjusting the spacing and pressure. It removes stubborn stains by scraping the roller surface, and avoids damage to the insulation layer of the cable due to excessive local force. During winding, the elastic buffer structure stabilizes the winding tension, eliminating the need for frequent manual adjustments, solving the problems of cable loosening and breakage, adapting to the processing needs of different specifications of cables, and ensuring winding quality and equipment applicability. Attached Figure Description

[0017] Figure 1 A schematic diagram of the overall three-dimensional structure of the cable collection and cleaning device;

[0018] Figure 2 A schematic cross-sectional view of the cable cleaning device;

[0019] Figure 3 This is an enlarged structural diagram of section A of the cable cleaning device.

[0020] Figure 4 This is a schematic diagram of the cross-sectional structure of the elastic component.

[0021] In the diagram: 101, main body of the device; 2, adaptive cleaning buffer roller assembly; 201, fixed column; 202, fixed bracket; 203, slider; 204, roller; 205, rotating shaft; 206, outer hoop ring; 207, elastic component; 2071, fixed sleeve; 2072, movable rod; 2073, damper; 2074, spring; 3, spray assembly; 301, water pump body; 302, spray frame; 303, spray head; 4, winding assembly; 401, winding roller; 402, baffle plate; 403, drive motor. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0023] Example:

[0024] Please see Figures 1-4 This utility model discloses a rapid cable reel-in and cleaning device for power construction, including a device body 101. An adaptive cleaning buffer roller assembly 2 is disposed in the middle of the device body 101. The adaptive cleaning buffer roller assembly 2 includes fixed columns 201 fixedly connected to the two inner side walls of the device body 101. A fixed bracket 202 is fixedly connected to the end of the two fixed columns 201 that is close to each other. Sliding grooves are formed on the upper and lower side walls of the fixed bracket 202. Two sliders 203 are slidably connected inside each of the two sliding grooves. Two rollers 204 are arranged vertically inside the fixed bracket 202. Rotating shafts 205 are fixedly connected to the upper and lower ends of the rollers 204. The ends of the two rotating shafts 205 on the same roller 204 that are far apart are rotatably connected to the upper and lower sliders 203 on the same side. An outer hoop ring 206 is rotatably connected to the outer wall of the rotating shaft 205 via a bearing. An elastic component 207 is disposed between the two outer hoop rings 206 along the longitudinal direction. A spray assembly 3 is located at the top of the device and on one side of the adaptive cleaning buffer roller assembly 2, while a winding assembly 4 is located on the other side. By setting the adaptive cleaning buffer roller assembly 2 inside the main body 101 of the device, a fixed support 202 is connected to the fixed column 201. The roller 204's rotating shaft 205 is supported by its sliding groove and slider 203. The elastic component 207 between the outer hoop rings 206 allows the roller 204 to flexibly adjust its position and spacing according to the cable condition. At the same time, the surface of the roller 204 is covered with a layer of wear-resistant rubber material with high friction. Its soft texture can avoid damaging the cable insulation layer and remove dirt through friction during the squeezing process. The spray assembly 3 and the winding assembly 4 are arranged inside the main body 101 of the device to form a process of cleaning, buffering cleaning and winding. This design allows the device to adapt to different specifications of cables, buffer the cable transmission tension, and cooperate with the subsequent winding to ensure the stability of the winding process, improve the quality of cable cleaning and winding, and make the handling of power construction cables more efficient and reliable.

[0025] As one implementation method of this embodiment, such as Figure 4As shown, the elastic component 207 includes a fixed sleeve 2071, with a movable rod 2072 slidably connected inside the fixed sleeve 2071. One end of the movable rod 2072 is located outside the fixed sleeve 2071. The fixed sleeve 2071 and the movable rod 2072 are respectively fixedly connected to two outer rings 206 along the longitudinal direction. By forming an elastic component 207 with the fixed sleeve 2071 and the movable rod 2072 in a slidable connection between adjacent outer rings 206 in the longitudinal direction, an elastic adjustment basis is provided for the roller 204. When the cable diameter changes and the roller 204 is squeezed, the movable rod 2072 can slide inside the fixed sleeve 2071, so that the spacing between the rollers 204 can be adaptively adjusted, avoiding rigid collision damage to the cable.

[0026] As one implementation method of this embodiment, such as Figure 4 As shown, a damper 2073 is also provided inside the fixed sleeve 2071. The two ends of the damper 2073 are fixedly connected to the movable rod 2072 and the fixed sleeve 2071, respectively. A spring 2074 is sleeved on the outer wall of the damper 2073. By setting the damper 2073 and sleeved with the spring 2074 inside the fixed sleeve 2071, a damping buffer and elastic reset structure is constructed. When the cable diameter changes and squeezes the roller 204, the movable rod 2072 slides inside the fixed sleeve 2071. The damper 2073 slows down the sliding speed of the movable rod 2072 through the damping effect of the internal hydraulic oil, avoiding violent shaking of the roller 204. At the same time, the spring 2074 is deformed under pressure and stores elastic potential energy. When the cable passes through, the spring 2074 releases the potential energy to push the movable rod 2072 to reset. This structure not only ensures that stubborn stains are removed by friction on the surface of the roller 204, but also prevents the cable insulation layer from being damaged due to excessive local pressure, significantly improving the device's adaptive cleaning and buffering capability for cables of different specifications.

[0027] As one implementation method of this embodiment, such as Figure 2 As shown, the spray assembly 3 includes two spray frames 302 arranged vertically. Multiple spray heads 303 are fixedly connected to one end of the two spray frames 302 that are close to each other. By setting two spray frames 302 vertically on both sides of the cable and installing multiple spray heads 303 at equal intervals on the inner side of the spray frames 302, a double-sided vertical spray array is formed. When the cable passes through the main body 101 of the device, the water pump body 301 drives the cleaning liquid to be sprayed out through the spray heads 303, forming a full-coverage rinsing of the outer circumference of the cable in the vertical direction. The water flow acts on both sides of the cable at the same time, eliminating the cleaning blind spots of traditional single-sided spraying. This design effectively removes dust, oil and other impurities from the cable surface, providing a clean cable surface for the subsequent winding process.

[0028] As one implementation method of this embodiment, such as Figure 1As shown, a water pump body 301 is fixedly connected to the front and rear side walls of the device body 101. The output end of the water pump body 301 passes through the device body 101 and extends to its inner side, where it is fixedly connected to the spray frame 302 on the same side. By fixing the water pump body 301 to the front and rear side walls of the device body 101 and connecting its output end through the body to the spray frame 302 on the same side, a dual-pump driven spray power system is constructed. The water pump body 301 pressurizes the cleaning liquid and delivers it to the spray frame 302, so that the equally spaced spray heads 303 can spray water at a stable pressure. The two spray frames 302 on both sides work synchronously to form a three-dimensional coverage. This design can ensure the cleaning effect even if the cable moves at high speed, and the dual-pump redundancy design can maintain the basic cleaning function when a single pump fails, thus improving the reliability of the device.

[0029] As one implementation method of this embodiment, such as Figure 1 As shown, the winding assembly 4 includes a winding roller 401 arranged longitudinally inside the main body 101 of the device. Both ends of the winding roller 401 are fixedly connected to baffles 402, and the ends of the two baffles 402 that are far apart are fixedly connected to rollers. The two rollers are rotatably connected to the inner side walls of the main body 101 of the device. By longitudinally arranging the winding roller 401 inside the main body 101 of the device and fixing baffles 402 at both ends of it, and using the rollers on the outer side of the baffles 402 to be rotatably connected to the inner side walls of the main body 101 of the device, a basic structure for cable winding is constructed. When the rollers rotate, the winding roller 401 rotates synchronously. The cable is wound around the surface of the winding roller 401 under the guidance of the roller assembly. The baffles 402 can prevent the cable from shifting to both sides during winding, ensuring neat winding. This design achieves stable rotation of the winding roller 401 through roller support, and with the limiting function of the baffles 402, it ensures winding efficiency and the quality of the finished cable.

[0030] As one implementation method of this embodiment, such as Figure 2 As shown, a drive motor 403 is installed at the rear end of the main body 101. The output end of the drive motor 403 passes through the side wall of the main body 101 via a coupling and is fixedly connected to one of the rollers. By installing the drive motor 403 at the rear end of the main body 101 and fixing its output end to the roller of the take-up roller 401 via a coupling, a direct drive system is constructed. When the drive motor 403 starts, the power is directly transmitted to the roller via the coupling, driving the take-up roller 401 to rotate at a set speed to realize cable winding. This design ensures smooth power transmission, significantly improves the stability and neatness of cable winding, and meets the winding requirements of cables of different specifications.

[0031] Working principle:

[0032] By fixing a dual-pump body 301 to the front and rear side walls of the device body 101, the output end of which is connected to a spray frame 302 vertically arranged on both sides inside, and multiple equidistant spray heads 303 on the frame to form a double-sided vertical spray array, the pump body 301 pressurizes and delivers the cleaning liquid, and the spray heads 303 spray water at a stable pressure to fully cover and rinse the outer periphery of the cable from the vertical direction. The water flow acts on both sides of the cable at the same time, eliminating blind spots in cleaning. The dual-pump drive not only ensures the cleaning effect when the cable is retracted at high speed, but the redundant design also improves the reliability of the device, effectively removing dust, oil and other impurities from the cable surface, providing a clean cable surface for subsequent processes.

[0033] By constructing a basic frame within the main body 101 of the device using a fixed column 201, a fixed bracket 202, a slide groove, and a slider 203, the rotating shaft 205 of the roller 204 is supported. An elastic component 207, consisting of a fixed sleeve 2071, a movable rod 2072, a damper 2073, and a spring 2074, is installed between the longitudinal outer rings 206. When the cable diameter changes and compresses the roller 204, the movable rod 2072 slides within the fixed sleeve 2071, the damper 2073 slows down the sliding speed to prevent the roller 204 from shaking violently, and the spring 2074 stores and releases elastic potential energy to assist in resetting, allowing the spacing between the rollers 204 to adjust adaptively. This structure can remove stubborn stains through friction on the roller surface and buffer the tension transmitted by the cable to prevent damage to the cable insulation layer, significantly improving the adaptive cleaning and buffering capability for cables of different specifications.

[0034] By longitudinally arranging a take-up roller 401 within the main body 101 of the device, with baffles 402 fixed at both ends, and the outer roller of the take-up roller 401 rotatably connected to the inner sidewall of the main body 101, and the drive motor 403 at the outer rear end connected to the roller via a coupling to form a direct drive system, after the drive motor 403 starts, the power is transmitted to the roller via the coupling, driving the take-up roller 401 to rotate stably. The cable is wound around the surface of the take-up roller 401 under the guidance of the roller assembly. The baffles 402 prevent the cable from shifting to both sides. This design ensures smooth power transmission and stable rotation of the take-up roller, guaranteeing the winding efficiency and the neatness of the finished cable, and meeting the winding requirements of cables of different specifications.

[0035] The above embodiments are preferred implementations of this utility model. In addition, this utility model can also be implemented in other ways. Any obvious substitutions without departing from the concept of this technical solution are within the protection scope of this utility model.

Claims

1. A rapid cable reel-in and cleaning device for power construction, characterized in that: The device includes a main body (101), and an adaptive cleaning buffer roller assembly (2) is provided in the middle of the main body (101). The adaptive cleaning buffer roller assembly (2) includes fixed columns (201) fixedly connected to the two inner side walls of the main body (101). A fixed bracket (202) is fixedly connected to one end of the two fixed columns (201) that are close to each other. The upper and lower side walls of the fixed bracket (202) are provided with sliding grooves. Two sliders (203) are slidably connected in each of the two sliding grooves. Two rollers (204) are arranged vertically inside the fixed bracket (202). 4) The upper and lower ends of the roller (204) are fixedly connected to the rotating shaft (205). The ends of the two rotating shafts (205) on the same roller (204) that are far apart are respectively rotatably connected to the upper and lower sliders (203) on the same side. The outer wall of the rotating shaft (205) is rotatably connected to the outer hoop (206) through the bearing. An elastic component (207) is provided between the two outer hoops (206) along the longitudinal direction. A spraying component (3) is provided at the top of the device body (101) and on one side of the adaptive cleaning buffer roller assembly (2). A winding component (4) is provided on the other side.

2. The rapid cable reel-in and cleaning device for power construction according to claim 1, characterized in that: The elastic component (207) includes a fixed sleeve (2071), and a movable rod (2072) is slidably connected inside the fixed sleeve (2071). One end of the movable rod (2072) is located outside the fixed sleeve (2071). The fixed sleeve (2071) and the movable rod (2072) are respectively fixedly connected to two longitudinal outer rings (206).

3. The rapid cable reel-in and cleaning device for power construction according to claim 2, characterized in that: The fixed sleeve (2071) is also provided with a damper (2073). The two ends of the damper (2073) are fixedly connected to the movable rod (2072) and the fixed sleeve (2071) respectively. A spring (2074) is sleeved on the outer wall of the damper (2073).

4. The rapid cable reel-in and cleaning device for power construction according to claim 1, characterized in that: The spray assembly (3) includes two spray frames (302) arranged in a vertical direction, and a plurality of spray heads (303) are fixedly connected to one end of the two spray frames (302) that are close to each other.

5. A rapid cable reel-in and cleaning device for power construction according to claim 4, characterized in that: A water pump body (301) is fixedly connected to the front and rear side walls of the device body (101). The output end of the water pump body (301) passes through the device body (101) and extends to its inner side, where it is fixedly connected to the spray frame (302) on the same side.

6. The rapid cable reel-in and cleaning device for power construction according to claim 1, characterized in that: The winding assembly (4) includes a winding roller (401) arranged longitudinally inside the main body (101) of the device. Both ends of the winding roller (401) are fixedly connected to baffles (402). The ends of the two baffles (402) that are far apart are fixedly connected to rollers. The two rollers are rotatably connected to the two inner side walls of the main body (101) of the device.

7. A rapid cable reel-in and cleaning device for power construction according to claim 6, characterized in that: A drive motor (403) is provided at the rear end of the main body (101) of the device. The output end of the drive motor (403) passes through the side wall of the main body (101) of the device via a coupling and is fixedly connected to one of the rollers.

Images