A continuous take-up device for an aluminium rod

Abstract

The utility model discloses a kind of aluminium rod continuous take-up device, including bottom plate and winding roller, further including take-up assembly, reciprocating handling assembly, moving frame and semicircle tray, take-up assembly is set on bottom plate, winding roller is set on take-up assembly, for taking line to aluminium rod, reciprocating handling assembly is set on bottom plate, for handling winding roller, moving frame is set on reciprocating handling assembly, semicircle tray is set on moving frame by lifting assembly, for supporting handling winding roller, lifting assembly includes electric cylinder and connecting block, two electric cylinders are installed on moving frame, the output end of electric cylinder is fixedly installed with connecting block, and the bottom end of semicircle tray is fixedly connected with the top end of connecting block.The aluminium rod continuous take-up device solves the problem that the existing technology is more laborious when disassembling and installing the winding roller after winding is completed in the background art.

Description

Technical Field

[0001] This utility model relates to the technical field of wire take-up devices, specifically to a continuous wire take-up device for aluminum rods. Background Technology

[0002] Aluminum rods are rod-shaped profiles made from aluminum or aluminum alloys through rolling, drawing and other processing techniques. They typically have a relatively long length and a certain diameter specification. They are common intermediate or finished products in the aluminum processing industry. In the power industry, some aluminum rods can be used to make conductors for wires and cables, utilizing the good conductivity of aluminum to transmit electrical energy.

[0003] Since aluminum rods are usually long strip products formed by continuous rolling or drawing, and their length can reach tens or even hundreds of meters, if they are not wound up, long and straight aluminum rods will take up a lot of space and are prone to tangling, bending or being damaged. Therefore, winding up aluminum rods is a key step in the production and subsequent processing of aluminum rods.

[0004] When taking in aluminum rods, a traction device pulls the aluminum rods onto a take-up reel. The rotation of the take-up reel winds and continuously winds in the aluminum rods. In some small-batch production scenarios or scenarios with frequent switching between multiple specifications of aluminum rods, some take-up reels can be detached independently. After the aluminum rods are wound onto the take-up reel, the take-up reel can be disassembled and then transported and stored.

[0005] However, since the take-up plate needs to be manually moved to a certain height for installation or dismantling when the take-up reel is installed or removed from a certain height, it is more difficult to move it down after the winding is completed due to the increased weight on the take-up reel. Utility Model Content

[0006] (a) Technical problems to be solved

[0007] To address the shortcomings of existing technologies, this utility model provides a continuous aluminum rod take-up device, which solves the problem mentioned in the background art that it is laborious to disassemble and install the take-up roller and lift it up after the winding is completed.

[0008] (II) Technical Solution

[0009] To achieve the above objectives, this utility model provides the following technical solution:

[0010] A continuous aluminum rod take-up device includes a base plate and a take-up roller, and further includes a take-up assembly, a reciprocating conveying assembly, a moving frame, and a semi-circular tray. The take-up assembly is disposed on the base plate, the take-up roller is disposed on the take-up assembly, and is used to take up the aluminum rod. The reciprocating conveying assembly is disposed on the base plate and is used to convey the take-up roller. The moving frame is disposed on the reciprocating conveying assembly, and the semi-circular tray is disposed on the moving frame via a lifting assembly, and is used to support and convey the take-up roller.

[0011] Furthermore, the take-up assembly includes a mounting plate, a rotating shaft, a first motor, and a drive assembly. Two mounting plates are slidably mounted on the base plate, and the rotating shaft is rotatably mounted on the sides of both mounting plates. The take-up roller is detachably mounted between the two rotating shafts via a flange. The first motor is mounted on the side of one of the mounting plates, and the output end of the first motor is coaxially connected to one of the rotating shafts. The drive assembly is disposed on the base plate.

[0012] Furthermore, the driving assembly includes a second motor, a rotating gear, and a rack. Two second motors are mounted on the base plate, and the output ends of the two second motors are coaxially connected to the rotating gears. The racks are fixedly mounted on the sides of the two mounting plates, and the two rotating gears mesh with the two racks respectively.

[0013] Furthermore, the reciprocating conveying assembly includes a support cover, a reciprocating lead screw, a third motor, and a sliding assembly. Two support covers are fixedly installed on the base plate. The reciprocating lead screw is rotatably installed in one of the support covers, and a matching crescent-shaped slider is installed on the reciprocating lead screw. The third motor is installed on the side of one of the support covers, and the output end of the third motor is coaxially connected to the reciprocating lead screw. The sliding assembly is disposed in the other support cover.

[0014] Furthermore, the sliding assembly includes a sliding rod and a sliding block. The sliding rod is fixedly installed inside another support cover, the sliding block is slidably installed on the sliding rod, and the movable frame is fixedly installed on the top of the sliding block and the crescent-shaped slider.

[0015] Furthermore, the lifting assembly includes an electric cylinder and a connecting block. Two electric cylinders are mounted on the moving frame. The connecting block is fixedly mounted on the output end of the electric cylinder, and the bottom end of the semi-circular tray is fixedly connected to the top end of the connecting block.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, this utility model provides a continuous aluminum rod take-up device, which has the following advantages:

[0018] 1. In this utility model, when it is necessary to install the take-up roller on the take-up assembly, the take-up roller can be placed on a semi-circular tray, and then moved to the take-up assembly by the reciprocating conveying assembly. Then, the semi-circular tray is raised by the lifting assembly, thereby installing it on the take-up assembly to take up the aluminum rod.

[0019] 2. In this utility model, after the winding is completed, the lifting component can be used to move the semi-circular tray upward to contact the semi-circular tray again, and then the winding roller can be removed from the winding component. The lifting component and the reciprocating conveying component can be used to move the semi-circular tray and the winding roller to the bottom, so as to facilitate the workers to carry them.

[0020] Therefore, through the cooperation between the take-up assembly, the reciprocating conveying assembly, the moving frame and the semi-circular tray, this continuous aluminum rod take-up device can eliminate the need for manual handling of the take-up roller when transporting the take-up roller after the aluminum rod has been taken up, thus saving labor. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the structure of the base plate, take-up assembly, and take-up roller of this utility model.

[0023] Figure 3 This is a schematic diagram of the structure of the semi-circular tray and lifting assembly of this utility model.

[0024] Figure 4 This is a schematic diagram of the structure of the movable frame and reciprocating conveying assembly of this utility model.

[0025] In the diagram: 1. Base plate; 2. Take-up roller; 3. Moving frame; 4. Semi-circular tray; 5. Mounting plate; 6. Rotating shaft; 7. First motor; 8. Second motor; 9. Rotating gear; 10. Rack; 11. Support cover; 12. Reciprocating screw; 13. Crescent slider; 14. Third motor; 15. Sliding rod; 16. Sliding block; 17. Electric cylinder; 18. Connecting block. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figures 1 to 4A continuous aluminum rod take-up device includes a base plate 1 and a take-up roller 2, as well as a take-up assembly, a reciprocating conveying assembly, a moving frame 3, and a semi-circular tray 4. The take-up assembly is mounted on the base plate 1, the take-up roller 2 is mounted on the take-up assembly, and is used to take up the aluminum rod. The reciprocating conveying assembly is mounted on the base plate 1 and is used to convey the take-up roller 2. The moving frame 3 is mounted on the reciprocating conveying assembly, and the semi-circular tray 4 is mounted on the moving frame 3 via a lifting assembly, and is used to support and convey the take-up roller 2.

[0028] like Figure 4 As shown, when winding the aluminum rod, the winding roller 2 is first placed on the semi-circular tray 4 located at the lower position. Then, the winding roller 2 is moved to the winding assembly by the reciprocating conveying assembly. The reciprocating conveying assembly includes a support cover 11, a reciprocating screw 12, a third motor 14, and a sliding assembly. Two support covers 11 are fixedly installed on the base plate 1. The reciprocating screw 12 is rotatably installed in one of the support covers 11, and a matching crescent slider 13 is installed on the reciprocating screw 12. The third motor 14 is installed on the side of one of the support covers 11, and the output end of the third motor 14 is coaxially connected to the reciprocating screw 12. The sliding assembly is set in the other support cover 11. The sliding assembly includes a sliding rod 15 and a sliding block 16. The sliding rod 15 is fixedly installed in the other support cover 11, and the sliding block 16 is slidably installed on the sliding rod 15. The moving frame 3 is fixedly installed on the top of the sliding block 16 and the crescent slider 13.

[0029] Specifically, the third motor 14 is started, and its output drives the reciprocating screw 12 to rotate within the support cover 11, thereby causing the crescent-shaped slider 13 to move horizontally on the reciprocating screw 12. Connected by the moving frame 3, this causes the sliding block 16 to slide synchronously on the sliding rod 15. It should be noted that the shape of the crescent-shaped slider 13 matches the helical groove of the reciprocating screw 12. When the reciprocating screw 12 rotates, the sidewall of the helical groove generates an axial thrust on the crescent-shaped slider 13 embedded within it. The toothed slider 13 can move along the axial trajectory of the reciprocating screw 12, thereby moving left and right. When the crescent slider 13 reaches the end of the reciprocating screw 12, the crescent slider 13 will smoothly transition to the reverse spiral groove, thereby realizing reciprocating movement. This is a well-known technology and will not be described in detail. The moving frame 3 drives the semi-circular tray 4 and the take-up roller 2 to move forward to the take-up assembly and then stop. It should be added that the reciprocating screw 12 is equipped with a telescopic protective sleeve to protect the reciprocating screw 12.

[0030] like Figure 3As shown, after the movement is completed, the lifting assembly drives the take-up roller 2 to move upward and install it on the take-up assembly. The lifting assembly includes an electric cylinder 17 and a connecting block 18. Two electric cylinders 17 are installed on the moving frame 3. The output end of the electric cylinder 17 is fixedly installed with the connecting block 18, and the bottom end of the semi-circular tray 4 is fixedly connected to the top end of the connecting block 18. Specifically, when the electric cylinder 17 is started, the output end of the electric cylinder 17 drives the connecting block 18 and the semi-circular tray 4 to move upward, thereby driving the take-up roller 2 to move upward to a position concentric with the rotating shaft 6 and stop. It should be added that the two electric cylinders 17 can be controlled by the controller to synchronously extend and retract their output ends. For example, the two electric cylinders 17 are controlled by the same controller, such as a PL or PC-based controller, and the electric cylinders 17 and the controller are electrically connected by wires. One electric cylinder 17 is set as the master cylinder, and the other electric cylinders 17 are slave cylinders. The slave cylinders can move synchronously with the movement of the output end of the master cylinder. The controller is electrically connected to the encoder by wires. The master cylinder sets the trajectory, and the slave cylinders compensate for the deviation through the encoder feedback, thereby making the output ends of the two electric cylinders 17 move synchronously.

[0031] like Figure 2 As shown, after the movement is completed, the take-up roller 2 is installed through the take-up assembly. The take-up assembly includes a mounting plate 5, a rotating shaft 6, a first motor 7, and a drive assembly. Two mounting plates 5 are slidably installed on the base plate 1. The rotating shaft 6 is rotatably installed on the side of each of the two mounting plates 5. The take-up roller 2 is detachably installed between the two rotating shafts 6 through a flange. The first motor 7 is installed on the side of one of the mounting plates 5, and the output end of the first motor 7 is coaxially connected to one of the rotating shafts 6. The drive assembly is set on the base plate 1. The drive assembly includes a second motor 8, a rotating gear 9, and a rack 10. Two second motors 8 are installed on the base plate 1. The output ends of the two second motors 8 are coaxially connected to the rotating gear 9. The racks 10 are fixedly installed on the side of each of the two mounting plates 5, and the two rotating gears 9 mesh with the two racks 10 respectively.

[0032] Specifically, the second motor 8 can be started at this time. The output end of the second motor 8 drives the rotating gear 9 to rotate. The rotating gear 9 drives the rack 10 meshing with it to move. The two racks 10 drive the two mounting plates 5 to slide on the base plate 1 respectively, so that the two rotating shafts 6 are respectively attached to both sides of the take-up roller 2. At this time, the take-up roller 2 is installed on the two rotating shafts 6 through the flange. Then, the semi-circular tray 4 is moved down and back to a position away from the take-up roller 2. One end of the aluminum rod is wound around the take-up roller 2 through the traction device. Then, the first motor 7 is started to drive the rotating shaft 6 and the take-up roller 2 to rotate, thereby winding the aluminum rod around the take-up roller 2. At this time, the traction device can transport the aluminum rod and can move left and right, so that the aluminum rod is evenly laid on the take-up roller 2. This is the prior art.

[0033] Working principle: When the aluminum rod continuous take-up device is taking up the wire, the take-up roller 2 is first placed on the semi-circular tray 4, and then the third motor 14 is started. The output end of the third motor 14 drives the reciprocating screw 12 to rotate inside the support cover 11, thereby causing the crescent slider 13 to move horizontally on the reciprocating screw 12. Under the connection of the moving frame 3, the sliding block 16 is driven to slide synchronously on the sliding rod 15. The moving frame 3 then drives the semi-circular tray 4 and the take-up roller 2 to move forward to the take-up assembly and then stop.

[0034] After stopping, start the electric cylinder 17. The output end of the electric cylinder 17 drives the connecting block 18 and the semi-circular tray 4 to move upward, thereby driving the take-up roller 2 to move upward to a position concentric with the rotating shaft 6 and stop. Then start the second motor 8. The output end of the second motor 8 drives the rotating gear 9 to rotate. The rotating gear 9 drives the rack 10 that meshes with it to move. The two racks 10 drive the two mounting plates 5 to slide on the base plate 1 respectively, so that the two rotating shafts 6 are respectively attached to both sides of the take-up roller 2. At this time, the take-up roller 2 is installed on the two rotating shafts 6 through the flange to wind the aluminum rod.

[0035] After winding and take-up are completed, the third motor 14 and the second motor 8 are started to move the semi-circular tray 4 to the bottom of the take-up roller 2 and to fit against the bottom end of the take-up roller 2. Then the rotating shaft 6 and the take-up roller 2 are disassembled and separated through the flange. Then the second motor 8 is started again to move the two mounting plates 5 away from each other, thereby moving the take-up roller 2 down and out. At this time, when moving and lowering the take-up roller 2, there is no need for the staff to manually move it down from a high position, which saves effort.

[0036] It should be added that both the electric cylinder 17 and the third motor 14 can be positioned by a controller or an internal encoder. When the moving frame 3 moves the semi-circular tray 4 directly below the take-up roller 2, the output end of the third motor 14 stops rotating. When the take-up roller 2 is moved upward, the output end of the electric cylinder 17 stops moving when the take-up roller 2 is concentric with the rotating shaft 6. This is existing technology and will not be described in detail. Furthermore, this device is installed in the factory and operates there. Therefore, all electrical equipment on this device can be connected to the power supply in the factory through wires for power supply.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A continuous take-up device for aluminum rods, comprising a base plate (1) and a take-up roller (2), characterized in that, Also includes: A take-up assembly is provided on the base plate (1), and a take-up roller (2) is provided on the take-up assembly for taking up aluminum rods. A reciprocating conveying assembly is disposed on the base plate (1) and is used to convey the take-up roller (2); A movable frame (3) is mounted on the reciprocating conveying assembly; A semi-circular tray (4) is mounted on the movable frame (3) via a lifting assembly and is used to support and transport the take-up roller (2).

2. The continuous take-up device for aluminum rods according to claim 1, characterized in that, The take-up assembly includes: Mounting plate (5), two mounting plates (5) are slidably mounted on the base plate (1); The rotating shaft (6) is rotatably mounted on the sides of both mounting plates (5), and the take-up roller (2) is detachably mounted between the two rotating shafts (6) via a flange. A first motor (7) is mounted on the side of one of the mounting plates (5), and the output end of the first motor (7) is coaxially connected to one of the rotating shafts (6); A drive component is disposed on the base plate (1).

3. The continuous take-up device for aluminum rods according to claim 2, characterized in that, The driving component includes: The second motor (8) is mounted on the base plate (1); The rotating gear (9) is coaxially connected to the output ends of the two second motors (8); The rack (10) is fixedly mounted on the sides of both mounting plates (5), and the two rotating gears (9) mesh with the two racks (10) respectively.

4. The continuous take-up device for aluminum rods according to claim 3, characterized in that, The reciprocating transport component includes: Support cover (11), two of the support covers (11) are fixedly installed on the base plate (1); A reciprocating lead screw (12) is rotatably mounted inside one of the support covers (11), and a matching crescent-shaped slider (13) is mounted on the reciprocating lead screw (12); A third motor (14) is mounted on the side of one of the support covers (11), and the output end of the third motor (14) is coaxially connected to the reciprocating screw (12); A sliding component is disposed within another support cover (11).

5. The continuous take-up device for aluminum rods according to claim 4, characterized in that, The sliding component includes: A sliding rod (15) is fixedly installed inside another support cover (11); A sliding block (16) is slidably mounted on the sliding rod (15), and the movable frame (3) is fixedly mounted on the top of the sliding block (16) and the crescent slider (13).

6. The continuous take-up device for aluminum rods according to claim 5, characterized in that, The lifting assembly includes: Electric cylinder (17), two of the electric cylinders (17) are mounted on the movable frame (3); The connecting block (18) is fixedly installed at the output end of the electric cylinder (17), and the bottom end of the semi-circular tray (4) is fixedly connected to the top end of the connecting block (18).

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