Multifunctional ship rope processing and winding device
By setting placement grooves and material trays on the winding roller and fixed side plate, the problem of difficulty in binding ropes after winding in the prior art is solved, and the ropes can be directly bound after winding, which improves the operating efficiency and the tightness of the rope roll.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU HAIFENG ROPE TECH CO LTD
- Filing Date
- 2025-09-19
- Publication Date
- 2026-07-21
AI Technical Summary
The existing winding device cannot directly bind the rope at the winding station, resulting in a disconnect between the material picking and binding process, and the rope becoming loose and slipping after winding.
A first placement groove and a second placement groove are respectively opened on the winding roller and the fixed side plate. The binding strap is placed in advance. After winding is completed, the binding strap is directly pulled out and wrapped around the rope roll body for binding. The binding strap is stably released and positioned by the material tray.
This technology allows for direct binding of ropes without removing the coil after winding, shortening the process time, ensuring the rope coil is tight, preventing loosening and slippage, and improving operational efficiency.
Smart Images
Figure CN224530333U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of rope and cable processing technology, specifically relating to a multifunctional ship rope and cable processing and winding device. Background Technology
[0002] In the processing and production of ship ropes, the winding device is a key piece of equipment to ensure the quality of rope forming and to achieve mass production. Its core function is to use the rotation of the winding roller in conjunction with the tension control system to evenly wind the processed rope onto the winding roller along a preset trajectory. After the winding roller has finished winding the rope, the operator must first remove the coil with the rope wrapped on it from the winding roller and then transfer it to a designated workstation to be tied and fixed with straps to prevent the rope from falling off during storage or transportation. During this process, since the wound rope only relies on the tension during winding to maintain its shape, it is very easy for problems such as loosening of the coil and slippage of the rope to occur when it is removed by external forces.
[0003] A search revealed that CN212769078U discloses a winding device for ship rope processing, including a mounting frame, a drive motor, a main shaft, and a fixing assembly. The fixing assembly includes a positioning shaft, a connecting part disposed around the positioning shaft, and a drive block connected to the connecting part. The connecting part includes a fixing plate, a first hinge plate, and a second hinge plate. The drive block is disposed at the end of the positioning shaft away from the drive motor. A connecting plate is hinged between the drive block and the fixing plate. The drive block is connected to a drive unit, which can drive the drive block to reciprocate along the axial direction of the positioning shaft.
[0004] The existing winding device cannot directly bind the rope at the winding station, resulting in a disconnect between the material picking and binding process. There is no space reserved on the winding roller for binding operations. After winding, the roll body is tightly attached to the surface of the winding roller, and the binding tape is difficult to pass through the gap between the roll body and the winding roller. Operators cannot effectively fix the rope on the device. Utility Model Content
[0005] The purpose of this utility model is to provide a multifunctional ship rope processing and winding device to solve the problem mentioned in the background art that the winding device cannot directly bind the rope at the winding station, resulting in the disconnect between the material picking and binding process.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A multifunctional ship rope processing and winding device includes a winding roller for winding ropes, and further includes:
[0008] A fixed side plate is installed at one end of the take-up roller;
[0009] The first placement groove is formed on the outer peripheral surface of the take-up roller along the axial direction of the roller.
[0010] The second placement groove is opened on the end face of the fixed side plate facing the take-up roller, and the second placement groove and the first placement groove are arranged collinearly along the axial direction of the take-up roller.
[0011] The binding strap is placed in the first placement slot and the second placement slot, and the length of the binding strap is greater than the axial length of the winding roller. It is used to bind the rope roll after the rope winding is completed.
[0012] Preferred options also include:
[0013] The tray is installed on the side of the fixed side plate away from the take-up roller. The tray is used to wind and store the strapping, and the tray can rotate about its own axis to release the strapping.
[0014] Preferably, the tray includes:
[0015] Mounting bracket, fixedly connected to the end face of the fixed side plate;
[0016] The mounting rod has one end vertically fixed to the mounting frame, and the material tray is rotatably sleeved on the outer periphery of the mounting rod;
[0017] The nut, threadedly connected to the other end of the mounting rod, is used to axially limit the material tray on the mounting rod, and a clearance is reserved between the nut and the material tray for the material tray to rotate.
[0018] Preferably, a limiting groove is formed on the inner wall of the end of the first placement groove that is close to the take-up roller and away from the fixed side plate. One end of the strap is bent to form a fixing part, which is inserted into the limiting groove. The limiting groove is used to pre-fix the fixing part of the strap.
[0019] Preferably, the inner walls of the limiting groove are symmetrically provided with grooves on both sides, and a limiting head is slidably installed in each of the two grooves.
[0020] Preferably, an elastic element is installed between the inner wall of the groove and the end of the limiting head to provide an elastic preload force to the limiting head toward the center of the limiting groove.
[0021] Preferably, the opposite end faces of the two limiting heads are arc-shaped, used to fit the fixing part of the clamping strap to prevent it from disengaging from the limiting groove.
[0022] Preferably, the opening depth of the first placement groove and the second placement groove is greater than the thickness of the strap.
[0023] Preferably, the take-up roller comprises:
[0024] The movable side plate is detachably fitted onto the end of the take-up roller away from the fixed side plate.
[0025] Preferably, the number of straps is at least three, and the number of the first placement slot and the second placement slot is at least three.
[0026] This utility model provides a multifunctional ship rope processing and winding device. Compared with the prior art, it has the following advantages: by opening a first placement groove and a second placement groove on the winding roller and the fixed side plate respectively, the binding tape can be placed inside them in advance. During the winding process, it does not interfere with the rope winding. After the winding is completed, there is no need to remove the roll from the winding roller. The binding tape can be directly pulled out to wrap around the rope roll to complete the binding. Attached Figure Description
[0027] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0028] Figure 2 This is a three-dimensional structural diagram from another perspective of the present invention.
[0029] Figure 3 This is a schematic diagram of the winding roller, fixed side plate, and binding strap structure proposed in this utility model.
[0030] Figure 4 This is a schematic diagram of the cross-section of the winding roller proposed in this utility model.
[0031] Figure 5 for Figure 4 Enlarged view of the cross-section of the take-up roll.
[0032] Figure 6 This is a schematic diagram of the winding roller structure proposed in this utility model.
[0033] Figure 7 This is a schematic diagram of the cross-section of the material tray proposed in this utility model.
[0034] The reference numerals in the figure are as follows: 100, take-up roller; 101, first placement groove; 102, limiting groove; 103, limiting head; 104, groove; 105, elastic element; 200, fixed side plate; 201, second placement groove; 300, movable side plate; 400, binding strap; 500, material tray; 501, mounting frame; 502, mounting rod; 503, nut. Detailed Implementation
[0035] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0036] Reference Figures 1-7 A multifunctional ship rope processing and winding device includes a winding roller 100 for winding ropes, and further includes:
[0037] A fixed side plate 200 is installed at one end of the take-up roller 100;
[0038] The first placement groove 101 is formed on the outer peripheral surface of the take-up roller 100 along the axial direction;
[0039] The second placement groove 201 is opened on the side end face of the fixed side plate 200 facing the take-up roller 100, and the second placement groove 201 and the first placement groove 101 are arranged collinearly along the axial direction of the take-up roller 100.
[0040] The binding strap 400 is placed in the first placement groove 101 and the second placement groove 201, and the length of the binding strap 400 is greater than the axial length of the winding roller 100. It is used to bind the rope roll after the rope winding is completed.
[0041] In the above technical solution, the fixed side plate 200 can axially limit the rope during the winding process to prevent the rope from slipping off the end of the winding roller 100 during winding. The first placement groove 101 and the second placement groove 201 are axially collinear, which can pre-store the binding strap 400 under the rope roll body to avoid the binding strap 400 interfering with the rope winding during the winding process. After winding, since the binding strap 400 is pre-placed in the groove and its length is greater than the axial length of the winding roller 100, the operator can directly pull out the binding strap 400 to wrap around the rope roll body to complete the binding without having to remove the roll body first, thus shortening the process time from winding to fixing. The limiting effect of the placement groove on the binding strap 400 can ensure accurate binding position.
[0042] It also includes: a tray 500, which is installed on the side end face of the fixed side plate 200 away from the take-up roller 100. The tray 500 is used to wind and store the strap 400, and the tray 500 can rotate about its own axis to release the strap 400.
[0043] The 500 trays include:
[0044] Mounting bracket 501 is fixedly connected to the end face of fixed side plate 200;
[0045] The mounting rod 502 is vertically fixed at one end to the mounting frame 501, and the material tray 500 is rotatably sleeved on the outer periphery of the mounting rod 502;
[0046] Nut 503 is threaded to the other end of mounting rod 502 and is used to axially limit the material tray 500 on mounting rod 502. A gap is reserved between nut 503 and material tray 500 to allow the material tray 500 to rotate.
[0047] In the above technical solution, the material tray 500 stores the straps 400 by winding, eliminating the need for an additional strap storage station. When the operator removes the straps 400 for binding, synchronous rotation ensures a smooth and continuous release of the straps 400. The released straps 400 directly align with the second placement slot 201 without manual adjustment of the strap direction. The axial limiting effect of the nut 503, combined with the reserved rotation gap, prevents axial movement of the material tray 500 during rotation, ensuring a stable release path for the straps 400, without affecting the normal rotation of the material tray 500. Furthermore, the threaded connection of the nut 503 facilitates disassembly and allows for quick replacement of the material tray 500.
[0048] A limiting groove 102 is provided on the inner wall of the first placement groove 101 near the take-up roller 100 and away from the fixed side plate 200. One end of the strap 400 is bent to form a fixing part, which is inserted into the limiting groove 102. The limiting groove 102 is used to pre-fix the fixing part of the strap 400.
[0049] The inner walls of the limiting groove 102 are symmetrically provided with grooves 104, and limiting heads 103 are slidably installed in both grooves 104; an elastic element 105 is installed between the inner wall of the groove 104 and the end of the limiting head 103 to provide an elastic pre-tightening force toward the center of the limiting groove 102 to the limiting head 103; the opposite end faces of the two limiting heads 103 are arc-shaped to fit and hold the fixing part of the strap 400 to prevent it from leaving the limiting groove 102.
[0050] In the above technical solution, the limiting groove 102 accommodates the fixing part formed by the bending of the strap 400, thereby achieving the pre-positioning of one end of the strap 400 and avoiding external force disturbance caused by the rotation of the winding roller 100 and the entanglement of the rope during the winding process, which would cause the strap 400 to shift in the first placement groove 101 or even detach from the placement groove.
[0051] Specifically, the elastic element 105 is a compression spring or a spring block; the symmetrically arranged limiting head 103, in conjunction with the elastic element 105, can adaptively fit the fixing part of the strap 400 of different thicknesses through elastic pre-tightening force, which ensures that the clamping force is sufficient to prevent the fixing part from disengaging from the limiting groove 102, and avoids damage to the fixing part of the strap 400 caused by rigid clamping. At the same time, the arc-shaped opposite end face can fit tightly with the cylindrical surface of the strap 400, increasing the contact area to improve clamping stability.
[0052] The opening depth of the first placement groove 101 and the second placement groove 201 is greater than the thickness of the strap 400.
[0053] In the above technical solution, the opening depth allows the strap 400 to be fully embedded in the groove, preventing the strap 400 from protruding from the outer peripheral surface of the take-up roller 100 or the end face of the fixed side plate 200. During the winding process, the rope only adheres to and wraps around the surface of the take-up roller 100, ensuring that the rope roll is flat and tight. The strap 400 can prevent the rope from directly rubbing against the strap 400 during winding, and can maintain the strap 400 in the preset position in the groove, without shifting as the take-up roller 100 rotates.
[0054] The take-up roller 100 includes: a movable side plate 300, which is detachably sleeved on the end of the take-up roller 100 away from the fixed side plate 200.
[0055] The number of straps 400 is at least three, and the number of first placement slots 101 and second placement slots 201 is at least three.
[0056] In the above technical solution, the movable side plate 300 is detachably sleeved on the end of the take-up roller 100 away from the fixed side plate 200, and can form a bidirectional axial limit with the fixed side plate 200. The detachable feature makes it easy to quickly disassemble after winding to bind and take out the rope roll. At least three binding straps 400 and the corresponding first placement groove 101 and second placement groove 201 are evenly distributed along the circumference of the take-up roller 100, which can bind the rope roll from multiple directions, so that the roll is subjected to more balanced force.
[0057] During use, the strap 400 is pulled out from the tray 500 and inserted into the first placement groove 101 and the second placement groove 201 in sequence. The strap 400 is inserted into the first placement groove 101 and the second placement groove 201 without protruding from the outer peripheral surface of the take-up roller 100 and the end face of the fixed side plate 200. One end of the strap 400 is bent to form a fixing part, which is aligned with the limiting groove 102 on the inner wall of the first placement groove 101 near the movable side plate 300. And then it is inserted. At this time, the limiting heads 103 in the grooves 104 on both sides of the limiting groove 102 are clamped to the fixing part of the strap 400 by the elastic pre-tightening force of the elastic element 105, with their arc-shaped opposite end faces, realizing the pre-positioning of one end of the strap 400; then the winding roller 100 begins to wind the rope, and the rope is attached and wrapped around the outer peripheral surface of the winding roller 100. During the process, due to the bidirectional limiting of the movable side plate 300 and the fixed side plate 200, the rope will not be axially offset or slip, and the strap is secured. The strap 400 is fully embedded in the placement groove, with the rope only in contact with the surface of the take-up roller 100, ensuring the rope roll is flat and tight. After the rope is wound up, stop the rotation of the take-up roller 100. First, remove the movable side plate 300 from the take-up roller 100, then perform in-situ binding. Pull out the strap 400, which is stuck in the limiting groove 102, and bind it to the rope roll. The material tray 500 rotates around its own axis as the strap 400 is pulled out to continuously release the strap 400. After the strap 400 is pulled out from the first placement slot 101 and the second placement slot 201, it is wrapped around the rope roll. After the strap 400 is wrapped around the roll to a suitable tightness, the excess strap 400 is cut off and the end of the strap 400 is fixed. The bundled rope roll is removed from the winding roller 100, and then the strap 400 is pulled out from the material tray 500 and reinstalled into the first placement slot 101 and the second placement slot 201, ready to enter the next round of rope winding and binding operation.
[0058] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A multifunctional ship rope processing and winding device, comprising a winding roller (100) for winding ropes, characterized in that, Also includes: A fixed side plate (200) is installed at one end of the take-up roller (100); The first placement groove (101) is opened on the outer peripheral surface of the winding roller (100) along the axial direction; The second placement groove (201) is opened on the side end face of the fixed side plate (200) facing the take-up roller (100), and the second placement groove (201) and the first placement groove (101) are arranged collinearly along the axial direction of the take-up roller (100). A binding strap (400) is placed in the first placement groove (101) and the second placement groove (201), and the length of the binding strap (400) is greater than the axial length of the winding roller (100), and is used to bind the rope roll after the rope winding is completed.
2. The multifunctional ship rope processing and winding device according to claim 1, characterized in that, Also includes: A tray (500) is installed on the side end face of the fixed side plate (200) away from the take-up roller (100). The tray (500) is used to wind and store the strap (400), and the tray (500) can rotate about its own axis to release the strap (400).
3. The multifunctional ship rope processing and winding device according to claim 2, characterized in that, The tray (500) includes: Mounting bracket (501) is fixedly connected to the end face of fixed side plate (200); The mounting rod (502) is vertically fixed at one end to the mounting frame (501), and the material tray (500) is rotatably sleeved on the outer periphery of the mounting rod (502); The nut (503) is threaded to the other end of the mounting rod (502) and is used to axially limit the material tray (500) on the mounting rod (502). A gap is reserved between the nut (503) and the material tray (500) to allow the material tray (500) to rotate.
4. The multifunctional ship rope processing and winding device according to claim 1, characterized in that, A limiting groove (102) is provided on the inner wall of the first placement groove (101) near the winding roller (100) and away from the fixed side plate (200). One end of the strap (400) is bent to form a fixing part, which is inserted into the limiting groove (102). The limiting groove (102) is used to pre-fix the fixing part of the strap (400).
5. The multifunctional ship rope processing and winding device according to claim 4, characterized in that, The inner walls of the limiting groove (102) are symmetrically provided with grooves (104), and a limiting head (103) is slidably installed in each of the two grooves (104).
6. The multifunctional ship rope processing and winding device according to claim 5, characterized in that, An elastic element (105) is installed between the inner wall of the groove (104) and the end of the limiting head (103) to provide an elastic preload force to the limiting head (103) toward the center of the limiting groove (102).
7. The multifunctional ship rope processing and winding device according to claim 5, characterized in that, The opposite end faces of the two limiting heads (103) are arc-shaped, which are used to fit the fixing part of the clamping strap (400) to limit its disengagement from the limiting groove (102).
8. The multifunctional ship rope processing and winding device according to claim 1, characterized in that, The opening depth of the first placement groove (101) and the second placement groove (201) is greater than the thickness of the strap (400).
9. The multifunctional ship rope processing and winding device according to claim 1, characterized in that, The take-up roller (100) includes: The movable side plate (300) is detachably sleeved on the end of the take-up roller (100) away from the fixed side plate (200).
10. The multifunctional ship rope processing and winding device according to claim 1, characterized in that, The number of straps (400) is at least three, and the number of the first placement slot (101) and the second placement slot (201) is at least three.