Operating device for electric wheels of heavy trucks
By designing lifting, tilting, and supporting fixtures for heavy-duty truck electric wheels, the problems of complexity and low efficiency in electric wheel maintenance have been solved, resulting in a more efficient maintenance process and reduced failure risk.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENHUA BEIDIAN SHENGLI ENERGY
- Filing Date
- 2025-09-03
- Publication Date
- 2026-07-21
Smart Images

Figure CN224530414U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of heavy truck maintenance technology, specifically relating to an operating device for the electric wheels of heavy trucks. Background Technology
[0002] Heavy-duty trucks are frequently used for transportation in mining, large-scale infrastructure projects, and metallurgical processes. For example, coal mining requires trucks with a single-trip carrying capacity of up to 220 tons.
[0003] As a core drive component of heavy-duty trucks, truck electric wheels require frequent maintenance due to their structural complexity, high-load operating conditions, and the risk of cascading failures.
[0004] Electric wheels are heavy; for example, the electric wheels of a 220-ton heavy truck can weigh as much as 12 tons. Therefore, it is necessary to design an operating device for the electric wheels of heavy trucks to better support and transport them. Utility Model Content
[0005] To address some or all of the aforementioned technical problems in the prior art, this utility model proposes an operating device for the electric wheels of heavy-duty trucks. This operating device includes a lifting fixture, a tilting fixture, and a supporting fixture, which are used respectively for lifting, tilting, and supporting the electric wheels during maintenance, thereby improving maintenance efficiency.
[0006] According to this utility model, an operating device for the electric wheels of heavy-duty trucks is provided, comprising:
[0007] The lifting fixture includes a first lifting component and a second lifting component. Both the first and second lifting components include a transverse fixing block for fixing to the outer circular platform of the hub of the electric wheel and a vertical lifting block disposed on the transverse fixing block.
[0008] A flipping fixture includes a first flipping component and a second flipping component. The first flipping component includes a first fixing component for fixing to the outer cylindrical platform of the hub of the electric wheel and a first lifting component connected to the first fixing component. The second flipping fixture includes a second fixing component for fixing to the main support of the electric wheel and a second lifting component connected to the second fixing component.
[0009] A support fixture, comprising a base and a support member protruding from the base, the support member being used to support the electric wheel and fix it to the main bracket of the electric wheel.
[0010] In one embodiment, the horizontal fixing block is provided with a first connecting hole, and the vertical lifting block is fixed to the top surface of the horizontal fixing block, and the vertical lifting block is provided with a first lifting hole.
[0011] In one embodiment, the inner end face of the end of the horizontal fixing block away from the vertical hoisting block is constructed in an arc shape.
[0012] In one embodiment, the first fixing member and the first lifting member are an integral flat plate, the first fixing member is provided with a second connecting hole, and the first lifting member is provided with a second hoisting hole.
[0013] In one embodiment, the second fixing member is constructed as a U-shaped groove, and a third connecting hole is provided through the groove sidewall of the U-shaped groove of the second fixing member. The second lifting member is fixed to the bottom wall of the U-shaped groove of the second fixing member and a third lifting hole is provided on the second lifting member.
[0014] In one embodiment, the second lifting member is configured as a plate-like member abutting against the bottom wall of the U-shaped groove of the second fixing member, and a connecting portion extending to the side wall of the U-shaped groove of the second fixing member is integrally provided on the second lifting member.
[0015] In one embodiment, the axial direction of the third connecting hole is perpendicular to the axial direction of the third lifting hole.
[0016] In one embodiment, the support member is constructed as a rod, with an external thread at the free end of the rod, and a stepped surface facing the free end is provided on the outer wall of the support member.
[0017] In one embodiment, a lifting cylinder is provided between the support member and the base, and the extension rod of the lifting cylinder is connected to the support member in a one-to-one correspondence.
[0018] In one embodiment, three sets of lifting cylinders and support members are evenly distributed circumferentially on the base.
[0019] Compared with the prior art, the advantages of this utility model are as follows: the lifting fixture is used to lift the electric wheel, thereby completing the lifting work of the electric wheel; the flipping fixture can be used to flip the electric wheel, thereby meeting the flipping requirements; in addition, the supporting fixture can support and fix the electric wheel. The operating device for the electric wheel of heavy trucks of this application can improve the efficiency of electric wheel maintenance. Attached Figure Description
[0020] The preferred embodiments of this utility model will now be described in detail with reference to the accompanying drawings, in which:
[0021] Figure 1 A lifting fixture for operating the electric wheels of a heavy-duty truck according to an embodiment of the present invention is shown;
[0022] Figure 2 A perspective view shows a lifting fixture for an electric wheel operating device for a heavy-duty truck, according to an embodiment of the present invention, applied to the electric wheel;
[0023] Figure 3 A tilting fixture for operating an electric wheel of a heavy-duty truck according to an embodiment of the present invention is shown;
[0024] Figure 4 A perspective view shows a tilting fixture for an operating device for an electric wheel of a heavy-duty truck, according to an embodiment of the present invention, applied to the electric wheel.
[0025] Figure 5 A perspective view shows a support fixture for an operating device for an electric wheel of a heavy-duty truck, according to an embodiment of the present invention, applied to the electric wheel.
[0026] In the accompanying drawings, the same parts use the same reference numerals. The drawings are not drawn to scale. Detailed Implementation
[0027] To make the technical solution and advantages of this utility model clearer, the exemplary embodiments of this utility model will be further described in detail below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not an exhaustive list of all embodiments. Furthermore, without conflict, the embodiments and features in the embodiments of this utility model can be combined with each other.
[0028] In the description of this utility model, it should be noted that the terms "inner", "outer", "upper", "lower", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0029] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances. This application will now be described in detail with reference to the accompanying drawings and embodiments.
[0030] Embodiments of this utility model provide a device for removing and installing electric wheels for heavy-duty trucks. For example... Figures 1 to 5As shown, the operating device for the electric wheel 500 of a heavy-duty truck includes a lifting fixture 100, a tilting fixture 200, and a supporting fixture 300. The lifting fixture 100 is used to lift the electric wheel 500, for example, to move the vertically positioned electric wheel 500 to another position, i.e., to move the electric wheel 500 from one position to another when its axis is perpendicular to the horizontal. The tilting fixture 200 is used to tilt the electric wheel 500, for example, to tilt the vertically positioned electric wheel 500 to a lying position, or to tilt the lying electric wheel 500 back to a vertical position. That is, an electric wheel whose axis is substantially perpendicular to the horizontal is tilted to a position whose axis is substantially parallel to the horizontal, or vice versa. It is easy to understand that the tilting fixture 200 can also move the lying electric wheel 500. The supporting fixture 300 supports and fixes the electric wheel 500.
[0031] Structurally, such as Figure 1 As shown, the lifting fixture 100 includes a first lifting component and a second lifting component. In the embodiments provided in this application, the first lifting component and the second lifting component may have the same structure. Of course, it is readily understood that the first lifting component and the second lifting component may also have different structures.
[0032] Both the first and second lifting components include a horizontal fixing block 110 and a vertical lifting block 120. The horizontal fixing block 110 is used to fix to the outer frustum 510 of the hub of the electric wheel 500. The vertical lifting block 120 is disposed on the horizontal fixing block 110 and is used for lifting. When applied to the electric wheel 500, as... Figure 2 As shown, the lateral fixing block 110 extends generally along the radial direction of the electric wheel 500, while the vertical lifting block 120 extends generally along the axial direction of the electric wheel 500.
[0033] Specifically, the horizontal fixing block 110 is provided with a first connecting hole 111. The vertical lifting block 120 is fixed, for example, welded to the top surface of the horizontal fixing block 110. Simultaneously, the vertical lifting block 120 is provided with a first lifting hole 121. A first connecting bolt 410 passes through the first connecting hole 111 and the hub bolt hole 511, used to connect the horizontal fixing block 110 to the outer frustum 510 of the hub. The hub bolt hole 511 is a bolt hole provided on the outer frustum 510 of the hub. The first lifting hole 121 is used for the wire rope of the lifting sling to pass through, thereby achieving lifting.
[0034] After installation, a first lifting component and a second lifting component can be installed on the outer truncated cone 510 of the hub of the electric wheel 500. The first lifting component and the second lifting component are symmetrically arranged on the outer truncated cone 510 of the hub. Of course, multiple sets can be installed as needed, such as two sets of first lifting components and second lifting components. These lifting components can be evenly distributed in the circumference of the outer truncated cone 510 of the hub.
[0035] Multiple first connecting holes 111 can be provided on a transverse fixing block 110 for stable connection with the outer frustum 510 of the hub. To facilitate effective matching between the transverse fixing block 110 and the outer frustum 510 of the hub, the inner end face of the transverse fixing block 110 at the end furthest from the vertical lifting block 120 is constructed in an arc shape. This design effectively avoids component interference and allows for arbitrary setting of the number of first connecting holes 111, thereby ensuring connection stability.
[0036] In this application, as Figure 3 and 4 As shown, the flipping fixture 200 includes a first flipping component 210 and a second flipping component 220. The first flipping component 210 includes a first fixing component 211 and a first lifting component 212. The first fixing component 211 is used to fix it to the outer truncated cone 510 of the hub of the electric wheel 500. The first lifting component 212 is connected to the first fixing component 211 and is mainly used in conjunction with slings. The second flipping component 220 includes a second fixing component 221 and a second lifting component 222. The second fixing component 221 is used to fix it to the main support 520 of the electric wheel 500. The second lifting component 222 is connected to the second fixing component 221 and is mainly used in conjunction with slings.
[0037] Specifically, the first fixing member 211 and the first lifting member 212 are integral flat plates. A second connecting hole 213 is provided on the first fixing member 211. Multiple second connecting holes 213 are provided to correspond to the hub bolt holes 511 on the outer truncated cone 510 of the electric wheel 500's hub. A second lifting hole 214 is provided on the first lifting member 212, mainly for the steel wire rope of the lifting sling to pass through. During installation, the first fixing member 211 is parallel to the radial direction of the outer truncated cone 510 of the hub and fits against the outer truncated cone 510 of the hub. Then, a second connecting bolt 420 passes through the second connecting hole 213 and the hub bolt hole 511, thereby connecting the first fixing member 211 to the outer truncated cone 510 of the hub.
[0038] The second fixing member 221 is constructed as a U-shaped groove. A through third connecting hole 223 is provided on the side wall of the U-shaped groove of the second fixing member 221. The second lifting member 222 is fixed to the bottom wall of the U-shaped groove of the second fixing member 221. A third lifting hole 224 is provided on the second lifting member 222. After installation, the U-shaped groove of the second fixing member 221 is engaged with the main bracket 520. At this time, the third connecting hole 223 corresponds to the bracket connecting hole 521 on the main bracket 520. Then, by using the third connecting bolt 430 passing through the third connecting hole 223 and the bracket connecting hole 521, the second fixing member 221 can be set onto the main bracket 520.
[0039] The second lifting member 222 is constructed as a plate-like piece that abuts against the bottom wall of the U-shaped groove of the second fixing member 221. A connecting portion 225 is integrally provided on the second lifting member 222, extending to the side wall of the U-shaped groove of the second fixing member 221. In other words, the second lifting member 222 and the connecting portion 225 are constructed in a U-shaped groove and are snapped onto the second fixing member 221.
[0040] The axial direction of the third connecting hole 223 is perpendicular to the axial direction of the third lifting hole 224. After installation, the first flipping member 210 and the second flipping member 220 are spaced apart on the axial direction of the electric wheel 500, so that the electric wheel 500 can be flipped.
[0041] The support fixture 300 includes a base 310 and a support member (not shown in the figure) protruding from the base 310. The support member is mainly used to support the electric wheel 500 and fix it to the main bracket 520 of the electric wheel 500, so as to erect the electric wheel 500, move it to the working position, or store it.
[0042] The support member is constructed as a rod. An external thread is provided at the free end of the rod. A stepped surface facing the free end is provided on the outer wall of the support member. A lifting cylinder 320 is provided between the support member and the base 310. The extension rod of the lifting cylinder 320 is connected to the support member in a one-to-one correspondence. For example, three sets of circumferentially evenly distributed lifting cylinders 320 and support members are provided on the base 310 to maintain the stability of the electric wheel 500.
[0043] During installation, the hoisted electric wheel 500 is lowered, with the main support 520 of the electric wheel 500 positioned lower than the outer truncated cone 510 of the wheel hub. During descent, the support connection holes 521 on the main support 520 align with the support members, and all support members are inserted into the support connection holes 521. As the electric wheel 500 descends, the main support 520 sits on the landing step surface. At this point, nuts can be tightened on the support members to secure the electric wheel 500 to them. The rod-shaped support members guide the descent of the electric wheel 500 and also support the fixed electric wheel 500. Furthermore, the distance between the electric wheel 500 and the base 310 can be adjusted using the lifting cylinder 320, allowing the support fixture 300 to accommodate electric wheels 500 of different sizes or to meet specific usage requirements.
[0044] Although preferred embodiments of the present invention have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and / or modifications falling within the scope of the present invention, and all changes and / or modifications made according to the embodiments of the present invention should be covered within the protection scope of the present invention.
Claims
1. An operating device for the electric wheels of a heavy-duty truck, characterized in that, include: The lifting fixture includes a first lifting component and a second lifting component. Both the first and second lifting components include a transverse fixing block for fixing to the outer circular platform of the hub of the electric wheel and a vertical lifting block disposed on the transverse fixing block. A flipping fixture includes a first flipping component and a second flipping component. The first flipping component includes a first fixing component for fixing to the outer cylindrical platform of the hub of the electric wheel and a first lifting component connected to the first fixing component. The second flipping fixture includes a second fixing component for fixing to the main support of the electric wheel and a second lifting component connected to the second fixing component. A support fixture, comprising a base and a support member protruding from the base, the support member being used to support the electric wheel and fix it to the main bracket of the electric wheel.
2. The operating device for the electric wheels of a heavy-duty truck according to claim 1, characterized in that, The horizontal fixing block is provided with a first connecting hole, and the vertical lifting block is fixed to the top surface of the horizontal fixing block. The vertical lifting block is provided with a first lifting hole.
3. The operating device for the electric wheels of a heavy-duty truck according to claim 2, characterized in that, The inner end face of the horizontal fixing block, at the end furthest from the vertical hoisting block, is arc-shaped.
4. The operating device for the electric wheels of a heavy-duty truck according to claim 1, characterized in that, The first fixing member and the first lifting member are an integral flat plate. The first fixing member is provided with a second connecting hole, and the first lifting member is provided with a second hoisting hole.
5. The operating device for the electric wheels of a heavy-duty truck according to claim 1, characterized in that, The second fixing member is a U-shaped groove. A third connecting hole is provided through the groove side wall of the U-shaped groove of the second fixing member. The second lifting member is fixed to the bottom wall of the U-shaped groove of the second fixing member and a third lifting hole is provided on the second lifting member.
6. The operating device for the electric wheels of a heavy-duty truck according to claim 5, characterized in that, The second lifting member is constructed as a plate-shaped member that abuts against the bottom wall of the U-shaped groove of the second fixing member, and a connecting part extending to the side wall of the U-shaped groove of the second fixing member is integrally provided on the second lifting member.
7. The operating device for the electric wheels of a heavy-duty truck according to claim 6, characterized in that, The axial direction of the third connecting hole is perpendicular to the axial direction of the third lifting hole.
8. The operating device for the electric wheels of a heavy-duty truck according to claim 1, characterized in that, The support member is constructed as a rod, with an external thread at the free end of the rod, and a stepped surface facing the free end is provided on the outer wall of the support member.
9. The operating device for the electric wheels of a heavy-duty truck according to claim 8, characterized in that, A lifting cylinder is provided between the support member and the base, and the extension rod of the lifting cylinder is connected to the support member in a one-to-one correspondence.
10. The operating device for the electric wheels of a heavy-duty truck according to claim 9, characterized in that, Three sets of lifting cylinders and support members are evenly distributed circumferentially on the base.