Battery lift adjustment device

Abstract

The utility model provides a kind of battery lifting adjusting device, including U-shaped lifting frame, lifting drive mechanism, sliding table component and clamping component.Lifting frame provides mounting space and support for other components, lifting drive mechanism drives lifting frame to move along Z axis, realize battery lifting.Sliding table component contains fixed and mobile sliding table monomer, can adjust battery X axis position.Clamping component fixes battery by two holders.The device uses double lifting drive mechanism, enhances lifting stability and carrying capacity;Sliding table monomer laminar structure design meets multidirectional adjustment demand;Laser detection mechanism real-time monitoring battery position, improve automation degree and accuracy;The structure of holder is ingenious, realize uniform clamping, and the clamping plate uses insulating material, prevent short circuit.The device improves the efficiency and quality of battery processing, testing etc. link, guarantees the safety and reliability of battery.

Description

Technical Field

[0001] This utility model relates to the technical field of battery position adjustment equipment, and in particular to battery lifting and adjusting devices. Background Technology

[0002] In the current booming development of the new energy battery industry, the technological level of battery processing equipment plays a crucial role in the efficiency and quality of battery production, testing, and maintenance. Among them, the battery lifting and adjusting device, as a key component of battery processing equipment, directly affects the smoothness of the entire production process and the final quality of the product.

[0003] In the emerging field of ultrasonic battery testing, batteries need to be replaced and clamped before and after testing, enabling automatic switching between fully immersed and completely detached states. Current industry-standard battery lifting and adjustment devices have significant technical flaws: during vertical lifting, the single-point drive structure is susceptible to uneven battery weight distribution, leading to tilting errors in the lifting platform and increasing the parallelism error between the battery end face and the testing probe; horizontal position adjustment accuracy is poor, making it difficult to ensure precise alignment of testing points for batteries of different sizes when battery specifications change. These technical bottlenecks result in large fluctuations in testing yield, becoming a key factor restricting battery quality improvement. Therefore, we propose a battery lifting and adjustment device. Utility Model Content

[0004] Therefore, it is necessary to provide a battery lifting and adjusting device to address the technical problems of poor lifting stability, low battery position adjustment accuracy, and inability to guarantee precise alignment of batteries of different sizes in existing battery lifting and adjusting devices. This would make the battery more stable, accurate, and safe during lifting, position adjustment, and clamping, improve the efficiency and quality of battery production, testing, and maintenance, reduce production costs, and ensure battery quality and safety.

[0005] The first aspect of this utility model provides a battery lifting and adjusting device, comprising: a lifting frame, which has a U-shaped structure and has a horizontal section along the X-axis and a vertical section along the Z-axis; a lifting drive mechanism connected to the lifting frame and driving the lifting frame to move along the Z-axis; a slide assembly disposed on the horizontal section of the lifting frame, the slide assembly comprising two slide units, one of which is fixedly connected to the lifting frame, and the other slide unit moves along the X-axis of the lifting frame; and a clamping assembly comprising two clamps respectively connected to the slide, with a clamping position for fixing the battery between the two clamps. This device provides reasonable installation space and a stable support structure for other components through the U-shaped lifting frame. The lifting drive mechanism can precisely control the movement of the lifting frame along the Z-axis to achieve battery lifting and adjusting. The slide unit design in the slide assembly, which combines fixed and movable components, ensures overall stability while enabling battery position adjustment in the X-axis direction. The clamping assembly, through the clamping position formed by the two clamps, can fix the battery, providing a basis for subsequent operations. This integrated design allows the battery to be repositioned in three-dimensional space, meeting the diverse needs for battery position under different working conditions, improving operational flexibility and precision, and helping to improve the efficiency and quality of battery processing, testing and other processes.

[0006] In other embodiments, two lifting drive mechanisms are used, and the drive ends of the two mechanisms are connected to both ends of the lifting frame via support rods. Using two lifting drive mechanisms improves the stability and load-bearing capacity of the lifting operation, preventing tilting or swaying of the lifting frame due to uneven force on one side, and ensuring smooth ascent or descent of the lifting frame in the Z-axis direction. The support rods not only connect the lifting drive mechanisms and the lifting frame but also enhance the structural strength of the entire device, ensuring its stability and reliability during long-term use, reducing battery position deviation caused by unstable lifting, and improving operational accuracy.

[0007] In other embodiments, the slide unit has a layered structure. Along the Z-axis, the slide unit includes, progressively closer to the horizontal section of the lifting frame, a clamping adapter plate for docking with the gripper; an angle-adjusting slide for adjusting the angle of movement of the gripper around the X-axis; and a Y-axis-adjusting slide for movement and locking in the Y-axis direction. This layered structure design allows the slide unit to have multiple functions, meeting the battery's adjustment needs in different directions. The clamping adapter plate ensures the robustness and stability of the connection between the gripper and the slide unit, while facilitating the installation and removal of the gripper. The angle-adjusting slide can adjust the angle of the gripper around the X-axis via a rotation mechanism; the Y-axis-adjusting slide can move and lock in the Y-axis direction via a guide rail, slider, and locking mechanism. In the field of ultrasonic battery testing, adjusting the angle-adjusting slide and the Y-axis-adjusting slide can adjust the battery's orientation, aligning the battery's XZ section with the motion surface of the ultrasonic scanning device, thus ensuring the accuracy of the ultrasonic testing results. In addition, both the angle adjustment slide and the Y-axis adjustment slide are equipped with locking devices, which can accurately adjust and fix the battery position, improving the accuracy and flexibility of operation and facilitating subsequent clamping and battery size measurement.

[0008] In other embodiments, the slide unit sliding on the lifting frame also includes an X-axis adjusting slide for fixing batteries of different sizes. The X-axis adjusting slide is positioned below the Y-axis adjusting slide and can move and lock in the X-axis direction. The X-axis adjusting slide cooperates with other adjusting slides to achieve precise battery position adjustment in three-dimensional space. The design of the guide rails, sliders, and locking mechanisms ensures smooth movement and accurate locking in the X-axis direction. In practical applications, by controlling the movement of each adjusting slide, the battery can be precisely adjusted to the required position, improving operational accuracy and efficiency. For example, during battery assembly, the battery can be accurately placed in the designated position, meeting the requirements for precise battery position adjustment under different working conditions.

[0009] In the field of battery testing, the X-axis adjustable slide can meet the testing requirements of batteries of different lengths, the opening and closing of the battery clamps can meet the testing requirements of batteries of different thicknesses, and the lifting drive can meet the testing requirements of batteries of different heights. In other words, the battery lifting and adjusting device provided in this application can meet the testing requirements of batteries of different specifications.

[0010] In other embodiments, the support rod is equipped with a laser detection mechanism facing the slide table and used to detect the spatial position of the battery. The laser detection mechanism includes an X-axis detection mechanism and a Z-axis detection mechanism. The X-axis detection mechanism includes a first laser head and a slide table that drives the first laser head to move along the Y-axis. The Z-axis detection mechanism includes a second laser head and a rotation drive mechanism that drives the second laser head to rotate. The laser emitted by the first laser head is projected onto the XY plane of the battery, and the laser emitted by the second laser head is projected onto the XZ plane of the battery. The laser detection mechanism can monitor the spatial position of the battery in real time, providing data support for the precise control of the device. It has advantages such as high precision and non-contact measurement, and can quickly and accurately obtain the position information of the battery in the X-axis and Z-axis directions. By feeding back the detected position information to the control system, the control system can precisely control the lifting drive mechanism and the slide table assembly according to preset parameters, realizing automatic positioning and adjustment of the battery, improving the automation and accuracy of the operation, for example, ensuring the accuracy of battery placement during battery testing, and improving the reliability and efficiency of the test.

[0011] In other embodiments, a dovetail gear seat is provided on the horizontal section of the lifting frame, and a gear meshing with the dovetail gear seat is provided in the X-axis adjusting slide. This gear meshing design improves the stability and accuracy of the X-axis adjusting slide during movement. The cooperation between the dovetail gear seat and the gear provides good guiding and transmission performance, reducing the swaying and deviation of the slide during movement. Gear transmission has advantages such as accurate transmission ratio, high efficiency, and reliable operation, ensuring that the X-axis adjusting slide moves at a predetermined speed and distance, while also withstanding large loads, guaranteeing the stability and reliability of the device during long-term use and improving the accuracy of battery position adjustment.

[0012] In other embodiments, the clamp includes: two end plates arranged in a mirror-symmetrical manner, connected to each other by at least two parallel connecting rods; a threaded rod connected between the two end plates and arranged parallel to the connecting rods, the threaded rod having mirror-symmetrical threads; and two clamping plates parallel to the end plates, the clamping plates sliding simultaneously on multiple connecting rods, each clamping plate having a through hole corresponding to the threaded rod, and a threaded sleeve engaging with the threaded rod within the through hole, the threads of the threaded sleeves in the two clamping plates being opposite. This clamping device structure is ingeniously designed; by rotating the threaded rod, the two clamping plates can be moved closer or further apart synchronously, thereby achieving the clamping and release of the battery. The end plates, as supporting components of the clamping device, ensure the strength and stability of the clamping device. The connecting rods not only connect the two end plates but also guide the sliding of the clamping plates, ensuring the stability of the clamping plates during movement. The mirror-symmetric threads on the threaded rod and the opposite threads on the clamping plates are fitted together, so that when the threaded rod is rotated, the two clamping plates can move in opposite directions at the same speed, achieving uniform clamping of the battery, avoiding battery damage caused by uneven clamping force, and improving clamping stability and reliability.

[0013] In other embodiments, the clamping plate is made of insulating material, and the threaded sleeve is made of metal. Using insulating material for the clamping plate prevents short circuits between the battery and the clamp during operation, improving operational safety. During battery operation, since the battery itself carries a charge, if the clamp is made of conductive material, it may cause a short circuit, leading to a safety accident. Using insulating material for the clamping plate effectively avoids this situation. The use of metal for the threaded sleeve ensures good meshing and transmission performance with the threaded rod. Metal materials have high strength and wear resistance, capable of withstanding large clamping forces and long-term friction, extending the service life of the clamp and ensuring the reliability of the clamping operation.

[0014] In other embodiments, the clamping plates are L-shaped, and each of the two horizontal sections of the clamping plates has a groove on one side to hold the battery. The L-shaped structure allows the clamping plates to better conform to the shape of the battery, improving clamping stability. The groove design increases the friction between the clamping plates and the battery, preventing the battery from slipping during clamping. Furthermore, the shape and size of the groove can be customized according to different types of batteries to meet the clamping requirements of different batteries. For example, for cylindrical batteries, the groove can be designed as semi-circular; for prismatic batteries, the groove can be designed as rectangular. This personalized design improves the adaptability of the clamp to different types of batteries and expands the application range of the device.

[0015] In other embodiments, one end of the threaded rod passes through the end plate and is connected to a knob. The knob facilitates manual rotation of the threaded rod by the operator to control the gripper. The shape and size of the knob are ergonomically designed, allowing the operator to easily grip and rotate it, improving operational convenience. Furthermore, the knob can be equipped with scales or markings to allow the operator to accurately control the gripping force and position of the gripper. In highly automated applications, the knob can also be connected to a drive device such as a motor to achieve automatic control of the gripper, improving the automation level and operational flexibility of the device. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0017] Figure 2 This is the front view of the present invention.

[0018] Figure 3 This is a front view of the slide table unit in this utility model.

[0019] Figure 4 for Figure 3 Sectional view along line AA.

[0020] Figure 5 This is a front view of the clamp in this utility model.

[0021] Figure 6 for Figure 5 Sectional view along the BB direction.

[0022] in:

[0023] 10. Lifting frame; 11. Horizontal section of lifting frame; 12. Vertical section of lifting frame; 20. Lifting drive mechanism; 30. Slide assembly; 40. Clamping assembly; 50. Laser detection mechanism; 51. Z-axis detection mechanism; 52. X-axis detection mechanism; 60. Battery; 300. Slide unit; 400. Clamping device;

[0024] 301. Fixture adapter plate; 302. Angle adjustment slide; 303. Y-axis adjustment slide; 304. X-axis adjustment slide; 305. Dovetail gear seat; 306. Gear;

[0025] 401. End plate; 402. Connecting rod; 403. Clamping plate; 404. Threaded rod; 405. Threaded sleeve; 406. Knob; 407. Groove. Detailed Implementation

[0026] The specific embodiments of this utility model are described below with reference to the accompanying drawings.

[0027] like Figures 1-6As shown in the figure, this embodiment discloses a battery 60 lifting and adjusting device. This device features a sophisticated overall design and compact structure, aiming to achieve precise lifting, position adjustment, and stable clamping of the battery 60 to meet the operational needs of the battery 60 under different working conditions. This battery 60 lifting and adjusting device has broad application prospects in new energy battery 60 production lines, battery 60 testing platforms, and battery 60 repair and maintenance. In new energy battery 60 production lines, with the continuous upgrading of battery 60 manufacturing processes, the requirements for battery 60 positioning accuracy and operational efficiency are becoming increasingly stringent. This device can quickly and accurately adjust the battery 60 to the designated position, improving production efficiency. In battery 60 testing platforms, the battery 60 needs to be tested at different heights and angles. This device can flexibly adjust the position and angle of the battery 60 to ensure the accuracy and reliability of test data. During battery 60 repair and maintenance, maintenance personnel need convenient operation of the battery 60. This device provides stable support and precise adjustment, facilitating various operations for maintenance personnel.

[0028] It should be noted that in the field of ultrasonic testing of batteries 60, in order to improve the accuracy and reliability of ultrasonic testing, it is necessary to ensure that the XZ section of the battery 60 coincides with the moving surface of the ultrasonic scanning device during ultrasonic testing. The battery 60 lifting adjustment device provided in this application can meet the ultrasonic testing requirements of batteries 60 of different specifications. At the same time, the angle of the battery 60 can be adjusted before ultrasonic testing so that the XZ section of the battery 60 coincides with the moving surface of the ultrasonic scanning device.

[0029] Specifically, such as Figure 1 and Figure 2 As shown, the lifting frame 10 in this embodiment has a U-shaped structure. This U-shaped structure design not only has high structural strength, capable of bearing the weight of the battery 60 and clamping assembly 40, but also provides a reasonable spatial layout for the installation of other components. The U-shaped lifting frame 10 can evenly distribute stress under load, reducing local deformation and ensuring the stability and reliability of the device. Simultaneously, the opening design of the U-shaped structure facilitates the entry and exit of the battery 60 and its installation, improving operational convenience. The lifting frame 10 has a horizontal section 11 along the X-axis and a vertical section 12 along the Z-axis. The horizontal section 11 provides a stable platform for the installation of the slide assembly 30, while the vertical section 12 connects to the lifting drive mechanism 20 to achieve the lifting function. The length and width of the horizontal section 11 are designed to meet the installation requirements of slide assemblies 30 of different sizes and ensure smooth horizontal movement of the slide assembly 30. The height of the vertical section 12 is determined according to the actual usage scenario and the lifting range of the battery 60, ensuring that the battery 60 can be raised to the required height.

[0030] In this embodiment, the lifting drive mechanism 20 is connected to the lifting frame 10 and drives the lifting frame 10 to move along the Z-axis. The lifting drive mechanism 20 is the core component of the entire device to realize the lifting function, and its performance directly affects the lifting accuracy and stability of the device. Common lifting drive mechanisms 20 include electric push rods, hydraulic cylinders, and lead screw and nut mechanisms. In this embodiment, considering the smoothness, accuracy, and ease of control of the lifting, a lead screw and nut mechanism can be used. The lead screw and nut mechanism has advantages such as high transmission efficiency, high positioning accuracy, and good self-locking performance, and can accurately control the lifting height and speed of the lifting frame 10. By driving the lead screw to rotate by a motor, the nut drives the lifting frame 10 to move along the Z-axis, realizing the lifting and adjusting of the battery 60.

[0031] like Figure 4 As shown, the slide assembly 30 in this embodiment is mounted on the horizontal section 11 of the lifting frame. The slide assembly 30 includes two slide units 300. One slide unit 300 is fixedly connected to the lifting frame 10, providing a stable reference point for the entire slide assembly 30. This facilitates the subsequent positioning of the origin by the laser detection mechanism 50, enabling precise detection of the size and offset of the battery 60. The other slide unit 300 moves along the X-axis of the lifting frame 10, allowing for position adjustment of the battery 60 in the X-axis direction. This combination of fixed and movable design ensures both the overall stability of the slide assembly 30 and allows for flexible horizontal adjustment of the battery 60. The fixedly connected slide unit 300 is securely mounted on the horizontal section 11 of the lifting frame using bolts or other fasteners, ensuring no shaking or displacement during device operation. The movable slide unit 300 is connected to the lifting frame 10 via guide rails, sliders, or other guiding mechanisms, ensuring smooth movement in the X-axis direction.

[0032] like Figure 6 As shown, the clamping assembly 40 in this embodiment includes two clamps 400 respectively connected to the slide unit 300, and a clamping position for fixing the battery 60 is provided between the two clamps 400. The clamping assembly 40 is a key component for fixing the battery 60, and its clamping stability and reliability are directly related to the safety of the battery 60 during operation. The design of the clamping assembly 40 needs to fully consider factors such as the shape, size, and weight of the battery 60. In this embodiment, the two clamps 400 are respectively installed on two slide units 300. By adjusting the position of the slide unit 300, the distance between the clamps 400 can be changed, thereby accommodating batteries 60 of different sizes. The clamping position ensures that the battery 60 remains stable during clamping, avoiding shaking or falling off. At the same time, the clamping assembly 40 also needs to have a certain buffering and shock absorption function to reduce the impact and damage to the battery 60 during operation.

[0033] There are two lifting drive mechanisms 20, and the drive ends of the two lifting drive mechanisms 20 are connected to both ends of the lifting frame 10 via support rods. Using two lifting drive mechanisms 20 improves the stability and load-bearing capacity of the lifting mechanism, preventing the lifting frame 10 from tilting or swaying due to uneven force on one side. The two lifting drive mechanisms 20 can work synchronously, ensuring that the lifting frame 10 rises or falls smoothly in the Z-axis direction. For example, in the field of ultrasonic testing of batteries 60, the battery 60 can be fixed on the surface of the coupling liquid, or it can be lowered into the coupling liquid in the Z-axis direction, and after the ultrasonic testing is completed, the battery 60, which was originally immersed in the coupling liquid, can be raised to the surface of the coupling liquid. The support rods not only connect the lifting drive mechanisms 20 and the lifting frame 10, but also enhance the structural strength of the entire device. The design of the support rods needs to consider factors such as their material, diameter, and length to ensure that they can bear the weight of the lifting frame 10 and the battery 60, and will not deform or be damaged during long-term use.

[0034] like Figure 4 As shown, the slide unit 300 has a layered structure. Along the Z-axis, the slide unit 300 includes, progressively approaching the horizontal section 11 of the lifting frame, a: a clamp adapter plate 301 for docking with the gripper 400; an angle adjustment slide 302 for adjusting the angle of movement of the gripper 400 around the X-axis; and a Y-axis adjustment slide 303 for movement and locking in the Y-axis direction. This layered structure design gives the slide unit 300 multiple functions, meeting the adjustment needs of the battery 60 in different directions. The clamp adapter plate 301, as the connecting component between the gripper 400 and the slide unit 300, needs to ensure a strong and stable connection while also considering the ease of installation and disassembly of the gripper 400. The angle adjustment slide 302 allows for angle adjustment of the gripper 400 around the X-axis via a rotation mechanism. This is crucial for batteries 60 requiring specific angle operations, such as during battery 60 testing, where the battery 60 may need to be adjusted to a specific tilt angle to simulate different usage scenarios. The Y-axis adjustment slide 303 moves and locks in the Y-axis direction through guide rails, sliders, and locking mechanisms. It can precisely adjust the position of the battery 60 in the Y-axis direction to meet the needs of different working conditions. At the same time, adjusting the position of the battery 60 facilitates subsequent clamping and measurement of the battery 60's dimensions.

[0035] The slide unit 300 sliding on the lifting frame 10 also includes an X-axis adjusting slide 304, which is arranged below the Y-axis adjusting slide 303 and can move and lock in the X-axis direction. The X-axis adjusting slide 304 cooperates with other adjusting slides to achieve precise position adjustment of the battery 60 in three-dimensional space. The X-axis adjusting slide 304 also adopts a design of guide rails, sliders, and locking mechanisms to ensure smooth movement and accurate locking in the X-axis direction. In practical applications, by controlling the movement of each adjusting slide, the battery 60 can be precisely adjusted to the required position, improving operational accuracy and efficiency. For example, during battery assembly, it is necessary to accurately place the battery 60 in a designated position; in this case, the coordinated work of multiple adjusting slides is particularly important.

[0036] A laser detection mechanism 50 is provided on the support rod, facing the slide unit 300 and used to detect the spatial position of the battery 60. The laser detection mechanism 50 includes a Z-axis detection mechanism 51 and an X-axis detection mechanism 52. The X-axis detection mechanism 52 includes a first laser head and a slide that drives the first laser head to move along the Y-axis. The Z-axis detection mechanism 51 includes a second laser head and a rotation drive mechanism that drives the second laser head to rotate. The laser emitted by the first laser head is projected onto the XY plane of the battery, and the laser emitted by the second laser head is projected onto the XZ plane of the battery.

[0037] The laser detection mechanism 50 can monitor the spatial position of the battery 60 in real time, providing data support for the precise control of the device. The laser detection mechanism 50 has advantages such as high precision and non-contact measurement, enabling it to quickly and accurately acquire the position information of the battery 60 in the X and Z axis directions. By feeding back the detected position information to the control system, the control system can precisely control the lifting drive mechanism 20 and the slide assembly 30 according to preset parameters, achieving automatic positioning and adjustment of the battery 60.

[0038] In the field of ultrasonic testing of batteries 60, it is necessary to accurately place the battery 60 at the designated position of the ultrasonic testing equipment. During ultrasonic testing, the ultrasonic testing device of the equipment will perform motion scanning along the X and Z directions, forming an XZ motion scanning plane. Since ultrasonic testing technology requires the motion scanning plane to coincide with the central cross-section of the battery under test, it is necessary to ensure that the battery 60 is on or parallel to the XZ motion scanning plane. Furthermore, during ultrasonic testing, the battery under test and the ultrasonic probe are located in the coupling fluid. To improve the convenience of battery placement and adjustment, before ultrasonic testing begins, i.e., before determining the coincidence state between the XZ cross-section of the battery 60 and the XZ motion scanning plane of the ultrasonic scanning device, the battery under test is placed above the surface of the coupling fluid. The battery 60 lifting and adjusting device of this application addresses this. Before starting the ultrasound examinationThe XZ section of battery 60 coincides with the XZ motion scanning plane of the ultrasonic scanning device. Specifically, as shown... Figure 2 As shown, when the battery under test is above the surface of the coupling fluid, the laser detection mechanism 50 determines the accuracy of the battery placement. Once it is determined that the XZ section of the battery under test coincides with the XZ motion scanning plane of the ultrasonic scanning device, the lifting frame 10 is adjusted to place the battery under test in the coupling fluid, and then ultrasonic testing is performed.

[0039] The laser detection mechanism 50 includes a Z-axis detection mechanism 51 and an X-axis detection mechanism 52. When the laser detection mechanism 50 uses laser line marking for detection, a fixed sliding unit 300 serves as the coordinate origin, facilitating calibration of other positions. In this embodiment, the laser in the laser detection mechanism 50 is a line laser. The X-axis detection mechanism 52 projects an X-axis line laser onto the top XY plane of the battery 60. The X-axis line laser can be moved along the Y-axis by the lower Y-axis sliding table, allowing it to reach the edge of the battery for observation. To check for any deviation in battery 60, the Z-axis detection mechanism 51, with the second laser head emitting a Z-axis linear laser beam projected onto the XZ plane of battery 60, allows the Z-axis linear laser beam to be moved to the edge of the battery via a rotation drive mechanism that rotates the second laser head. This allows for observation of any deviation in battery 60. If the edge of the battery is deviated from the X / Z-axis linear laser calibration line, the angle adjustment slide 302 and Y-axis adjustment slide 303 in the manual adjustment slide assembly 30 are used to adjust the XZ section of battery 60 so that it coincides with the XZ motion scanning plane of the ultrasonic scanning device, ensuring the accuracy of the ultrasonic detection results.

[0040] If the laser detection mechanism 50 adjusts the battery 60 by taking the coordinates of the corners of the positioning battery 60, then the lasers emitted by the X-axis detection mechanism 52 and the Z-axis detection mechanism 51 need to have a certain ranging function. Through the above-mentioned movement, the coordinates of each corner of the battery 60 can be detected, which facilitates subsequent adjustment and improves the efficiency of subsequent ultrasonic testing.

[0041] It should be noted that in the field of ultrasonic testing of battery 60, the laser testing mechanism 50 calibrates the position of battery 60 and the slide assembly 30 adjusts the position of battery 60, and the battery under test is subjected to the corresponding operations. lie in Above the surface of the coupling fluid.

[0042] A dovetail gear seat 305 is installed on the horizontal section 11 of the lifting frame, and a gear 306 meshing with the dovetail gear seat 305 is installed in the X-axis adjusting slide 304. This gear 306 meshing design improves the stability and accuracy of the X-axis adjusting slide 304 during movement. The cooperation between the dovetail gear seat 305 and the gear 306 provides good guiding and transmission performance, reducing the swaying and deviation of the slide during movement. The gear 306 transmission has advantages such as accurate transmission ratio, high efficiency, and reliable operation, ensuring that the X-axis adjusting slide 304 moves at a predetermined speed and distance. At the same time, this design can also withstand large loads, ensuring the stability and reliability of the device during long-term use.

[0043] like Figure 6 As shown, the clamp 400 in this embodiment includes an end plate 401, a threaded rod 404, and a clamping plate 403. Two end plates 401 are arranged in a mirror-symmetrical configuration, and the two end plates 401 are connected to each other by at least two parallel connecting rods 402. The threaded rod 404 is connected between the two end plates 401 and is arranged parallel to the connecting rods 402, and the threaded rod 404 has mirror-symmetrical threads. Two clamping plates 403 are arranged parallel to the end plates 401, and the clamping plates 403 slide simultaneously on multiple connecting rods 402. Each clamping plate 403 has a through hole corresponding to the threaded rod 404, and a threaded sleeve 405 that engages with the threaded rod 404 is provided in the through hole. The threads of the threaded sleeves 405 in the two clamping plates 403 are opposite. This clamping device 400 has an ingenious structural design; by rotating the threaded rod 404, the two clamping plates 403 can be moved closer or further apart synchronously, thereby achieving the clamping and release of the battery 60. The end plate 401, as a supporting component of the clamp 400, directly affects the performance of the clamp 400 due to its strength and stability. The connecting rod 402 not only connects the two end plates 401 but also guides the sliding of the clamping plate 403, ensuring its stability during movement. The mirror-symmetric thread on the threaded rod 404 and the opposite thread on the clamping plate 403, in conjunction with the threaded sleeve 405, allow the two clamping plates 403 to move in opposite directions at the same speed when the threaded rod 404 is rotated. This achieves uniform clamping of the battery 60, preventing damage to the battery 60 due to uneven clamping force.

[0044] The clamping plate 403 is made of insulating material, while the threaded sleeve 405 is made of metal. The use of insulating material in the clamping plate 403 prevents short circuits between the battery 60 and the clamp 400 during operation, improving operational safety. During battery 60 operation, since the battery itself carries a charge, if the clamp 400 were made of conductive material, it could cause a short circuit, leading to a safety accident. Using insulating material for the clamping plate 403 effectively avoids this situation. The use of metal for the threaded sleeve 405 ensures good meshing and transmission performance with the threaded rod 404. Metal materials have high strength and wear resistance, capable of withstanding large clamping forces and long-term friction, extending the service life of the clamp 400.

[0045] The clamping plates 403 have an L-shaped structure, and each of the two clamping plates 403 has a groove 407 for clamping the battery 60 on one of their opposite horizontal ends. The L-shaped structure of the clamping plates 403 allows them to better conform to the shape of the battery 60, improving clamping stability. The groove 407 design increases the friction between the clamping plates 403 and the battery 60, preventing the battery 60 from slipping during clamping. Furthermore, the shape and size of the groove 407 can be customized according to different types of batteries 60 to meet the clamping requirements of different batteries 60. For example, for a cylindrical battery 60, the groove 407 can be designed as a semi-circle; for a square battery 60, the groove 407 can be designed as a rectangle. This personalized design improves the adaptability of the clamp 400 to different types of batteries 60.

[0046] One end of the threaded rod 404 passes through the end plate 401 and is connected to a knob 406. The knob 406 allows the operator to manually rotate the threaded rod 404 to operate the gripper 400. The shape and size of the knob 406 are ergonomically designed, allowing the operator to easily grip and rotate it, improving operational convenience. Additionally, the knob 406 can be equipped with scales or markings to allow the operator to accurately control the clamping force and position of the gripper 400. In highly automated applications, the knob 406 can also be connected to a motor or other drive device to achieve automatic control of the gripper 400.

[0047] In summary, the battery 60 lifting and adjusting device of this embodiment, through ingenious structural design and reasonable component combination, achieves precise lifting, position adjustment, and stable clamping of the battery 60 in three-dimensional space. It possesses high practicality and reliability, and can meet the operational needs of the battery 60 in various fields. This device has significant advantages in improving production efficiency, ensuring operational safety, and enhancing product quality. With the continuous development of the new energy industry, the requirements for battery 60 operating equipment are becoming increasingly stringent. The battery 60 lifting and adjusting device of this embodiment has broad market prospects and application value. In future development, the device can be further optimized and improved, for example, by adopting more advanced sensors and control systems to improve the automation and intelligence level of the device; and by using new materials and manufacturing processes to improve the performance and reliability of the device.

[0048] The above description is an explanation of the present utility model and not a limitation thereof. The scope of the present utility model is defined by the claims. Within the protection scope of the present utility model, any form of modification may be made.

Claims

1. A battery lifting and adjusting device, characterized in that, include: The lifting frame has a U-shaped structure and has a horizontal section along the X-axis and a vertical section along the Z-axis. A lifting drive mechanism, which is connected to the lifting frame and drives the lifting frame to move along the Z-axis; A slide assembly is disposed on the horizontal section of the lifting frame. The slide assembly includes two slide units, one of which is fixedly connected to the lifting frame, and the other slide unit moves along the X-axis of the lifting frame. The clamping assembly includes two clamps respectively connected to the slide, and a clamping position for securing the battery is provided between the two clamps.

2. The battery lifting and adjusting device as described in claim 1, characterized in that: The number of lifting drive mechanisms is two, and the drive ends of the two lifting drive mechanisms are respectively connected to the two ends of the lifting frame through support rods.

3. The battery lifting and adjusting device as described in claim 2, characterized in that: The slide unit has a layered structure, and in the Z-axis direction, the slide unit is provided with layers that gradually approach the horizontal section of the lifting frame: Clamp adapter plate, which is used to dock with the clamp; An angle adjustment slide is used to adjust the angle at which the gripper moves around the X-axis; The Y-axis adjustment slide can move and lock in the Y-axis direction.

4. The battery lifting and adjusting device as described in claim 3, characterized in that: The slide unit that slides on the lifting frame also includes an X-axis adjusting slide, which is arranged below the Y-axis adjusting slide and can move and lock in the X-axis direction.

5. The battery lifting and adjusting device as described in claim 3, characterized in that: The support rod is equipped with a laser detection mechanism facing the slide table and used to detect the spatial position of the battery. The laser detection mechanism includes an X-axis detection mechanism and a Z-axis detection mechanism. The X-axis detection mechanism includes a first laser head and a slide table that drives the first laser head to move along the Y-axis. The Z-axis detection mechanism includes a second laser head and a rotation drive mechanism that drives the second laser head to rotate. The laser emitted by the first laser head is projected onto the XY plane of the battery, and the laser emitted by the second laser head is projected onto the XZ plane of the battery.

6. The battery lifting and adjusting device as described in claim 3, characterized in that: The horizontal section of the lifting frame is provided with a dovetail gear seat, and a gear that meshes with the dovetail gear seat is provided in the X-axis adjusting slide.

7. The battery lifting and adjusting device as described in claim 6, characterized in that: The clamp includes: two end plates arranged in a mirror image symmetrically, and the two end plates are connected to each other by at least two parallel connecting rods; A threaded rod is connected between two end plates and is arranged parallel to the connecting rod. The threaded rod has mirror-symmetrical threads. There are two clamping plates that are parallel to the end plate. The clamping plates slide on multiple connecting rods simultaneously. Each clamping plate has a through hole corresponding to a threaded rod, and a threaded sleeve that meshes with the threaded rod is installed in the through hole. The threads of the threaded sleeves in the two clamping plates are opposite.

8. The battery lifting and adjusting device as described in claim 7, characterized in that: The clamping plate is made of insulating material, and the threaded sleeve is made of metal.

9. The battery lifting and adjusting device as described in claim 7, characterized in that: The clamping plates have an L-shaped structure, and the two horizontal sections of the clamping plates are provided with grooves for holding the battery on opposite end faces.

10. The battery lifting and adjusting device as described in claim 7, characterized in that: One end of the threaded rod passes through the end plate and is connected to a knob.

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