An essence precise filling equipment

Abstract

The utility model relates to a kind of essence liquid precision filling equipment, comprising: device table, the device table is equipped with filling module and filling table, disc is rotatably installed in filling table top, the disc side wall is evenly installed and is placed seat, and placing seat is equipped with placing circular groove. Through the linkage operation of driving assembly and automatic clamping assembly, automation positioning can be realized when working adjustment, that is, filling bottle can be automatically positioned when moving to the just below filling port, then opening filling module can be filled, while every placing circular groove has three groups of arc clamping plates, and uniform clamping force is applied to filling bottle from different directions, which can effectively prevent filling bottle from shaking, shifting or even toppling due to impact force of liquid during filling process, further ensure the precision and stability of filling, and also ensure that the bottle opening after clamping corresponds to the center position of placing circular groove, i.

Description

Technical Field

[0001] This utility model relates to the field of filling technology, and more specifically, to a precision filling device for serums. Background Technology

[0002] As a high-value-added skincare product, serums have high ingredient concentrations and strong efficacy (such as anti-aging, whitening, and repair). Market demand continues to grow. When processing serums, filling is required. At the same time, the bottle needs to be positioned stably and precisely during filling to improve filling accuracy.

[0003] The search revealed that most existing filling machines do not have a multi-station design and the positioning structure is not convenient enough. For example, a liquid filling machine disclosed in patent number CN220056315U uses spring clamps, which are relatively easy to use but require a lot of effort. Both clamping and unclamping require overcoming the spring force, which is quite inconvenient. The automation level is low and the single-station design is not efficient, which cannot meet the needs of use.

[0004] Therefore, in response to the above problems, it is necessary for the applicant to design a precision filling device for essence. Utility Model Content

[0005] The purpose of this invention is to provide a precision filling device for serums to solve the problems mentioned in the background section.

[0006] To solve the above-mentioned technical problems, this utility model provides a precision filling equipment for essence, including: a device platform, on which a filling module and a filling table are installed, a disc is rotatably installed on the top of the filling table, and a placement seat is evenly placed on the side wall of the disc. The placement seat is provided with a placement groove and an automatic clamping component is provided on the placement seat for automatically clamping the filling bottle.

[0007] The placement base is equipped with a drive component that is connected to the automatic clamping component. The drive component can drive the automatic clamping component to perform clamping operations during the rotation of the disc.

[0008] Preferably, the automatic clamping assembly includes a slider that slides in a slide rail inside the placement seat. A square rod passes through one side of the slider, and the other end of the square rod passes through the side wall of the slide rail, enters the round groove, and engages with an arc-shaped clamping plate.

[0009] Preferably, the placement seat has an inner cavity, a connecting piece is fixed at the bottom of the slider, the connecting piece passes through the bottom opening of the slide and enters the inner cavity to dock with a moving block, a cylinder is fixed at the top of the moving block, the cylinder fits into the arc groove of the cylinder block, and the cylinder block is rotatably connected to the top of the inner cavity of the placement seat.

[0010] Preferably, the square rod slides in a square groove on one side of the slider, and a knob is rotatably mounted on one end of the slider, and the knob is connected to a lead screw rotatably mounted on the inner wall of the square groove, and the lead screw is threadedly connected to the square rod.

[0011] Preferably, the drive assembly includes a gear fixed to the bottom of the cylindrical block, the gear meshing with a toothed plate, the toothed plate being L-shaped and abutting a movable plate, the movable plate being slidably connected to two crossbars fixed to the inner cavity of the placement seat, the bottom of the movable plate being abutted to a second cylinder via a connecting rod, the second cylinder sliding in an annular groove at the top of the annular plate, and the annular groove having an inwardly protruding semi-circular portion at the filling module position, the annular plate being fixed to the top of the filling platform.

[0012] Preferably, the placement seat consists of a seat body and a seat cover, with the seat cover nailed to the top of the seat body and the seat body fixed to one side of the disc.

[0013] Preferably, a servo motor is installed at the bottom of the filling station, the shaft of the servo motor is connected to the rotating shaft at the center of the bottom of the disc, and steel balls are installed in the ball groove at the bottom of the seat, and the steel balls roll on the surface of the annular plate.

[0014] The beneficial effects of this utility model are:

[0015] This utility model designs the workbench as a rotatable frustum structure, which allows for the design of multiple workstations on the workbench and the adjustment of workstations through rotation, resulting in higher filling efficiency.

[0016] Furthermore, through the coordinated operation of the drive components and the automatic clamping components, automated positioning can be achieved during operation. That is, the bottle can be automatically positioned when it is moved directly below the filling port, and then the filling module can be turned on to start filling. At the same time, each placement groove has three sets of arc-shaped clamps, which apply uniform clamping force to the bottle from different directions. This can effectively prevent the bottle from shaking, shifting or even tipping over due to the impact of the liquid during the filling process, thus ensuring the accuracy and stability of filling. It also ensures that the bottle mouth corresponds to the center position of the placement groove after clamping, that is, it corresponds to the filling outlet. Attached Figure Description

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0018] Figure 1 This is an overall perspective view of a preferred embodiment of the present invention;

[0019] Figure 2 The preferred embodiment of this utility model is a three-dimensional filling table. Figure 1 ;

[0020] Figure 3The preferred embodiment of this utility model is a three-dimensional filling table. Figure 2 Furthermore, the base is in a sectional view;

[0021] Figure 4 This is a perspective view of a disc according to a preferred embodiment of the present invention;

[0022] Figure 5 This is a perspective view of the automatic clamping component according to a preferred embodiment of the present invention;

[0023] Figure 6 This is a perspective view of the drive component according to a preferred embodiment of the present invention;

[0024] Figure 7 This is a side sectional view of the slider according to a preferred embodiment of the present invention;

[0025] Figure 8 This is a three-dimensional sectional view of the placement seat according to a preferred embodiment of the present invention.

[0026] In the diagram: 1. Device platform; 11. Filling module; 12. Filling table; 13. Disc; 14. Placement seat; 141. Seat body; 142. Seat cover; 15. Placement groove; 2. Automatic clamping assembly; 21. Cylindrical block; 22. Cylindrical one; 23. Moving block; 24. Slider; 241. Square rod; 25. Arc-shaped clamping plate; 26. Lead screw; 3. Drive assembly; 31. Moving plate; 32. Crossbar; 33. Toothed plate; 34. Gear; 35. Cylindrical two; 36. Annular groove; 16. Annular plate; 17. Servo motor; 18. Steel ball. Detailed Implementation

[0027] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention, and therefore only show the components relevant to the present invention.

[0028] like Figures 1-8 As shown, the present invention provides a precision filling device for essence, comprising: a device platform 1, on which a filling module 11 (a conventional existing technology, the working principle of which will not be described in detail in this article) and a filling table 12 are installed. A disc 13 is rotatably installed on the top of the filling table 12. Placement seats 14 are evenly installed on the side wall of the disc 13. Placement seats 14 are provided with placement grooves 15 and automatic clamping components 2 for automatically clamping the filling bottles. A drive component 3 is installed inside the placement seat 14 and connected to the automatic clamping component 2. The drive component 3 can drive the automatic clamping component 2 to perform clamping operations during the rotation of the disc 13. Each placement seat 14 is provided with three automatic clamping components 2 and their corresponding drive components 3, which are evenly distributed around the placement grooves 15 at a 60-degree angle.

[0029] The automatic clamping assembly 2 includes a slider 24 that slides in the slide rail inside the placement seat 14. A square rod 241 passes through one side of the slider 24, and the other end of the square rod 241 passes through the side wall of the slide rail and enters the placement circular groove 15 and is connected to an arc-shaped clamping plate 25. The placement seat 14 has an inner cavity. A connecting piece is fixed at the bottom of the slider 24. The connecting piece passes through the bottom opening of the slide rail and enters the inner cavity to connect with a moving block 23. A cylinder 22 is fixed at the top of the moving block 23. The cylinder 22 fits into the arc-shaped groove of the cylindrical block 21. The cylindrical block 21 is rotatably connected to the top of the inner cavity of the placement seat 14.

[0030] The drive assembly 3 includes a gear 34 fixed to the bottom of the cylindrical block 21. The gear 34 meshes with a toothed plate 33. The toothed plate 33 is L-shaped and is connected to a movable plate 31. The movable plate 31 is slidably connected to two crossbars 32 fixed in the inner cavity of the placement seat 14. The bottom of the movable plate 31 is connected to a cylinder 35 via a connecting rod. The cylinder 35 slides in the annular groove 36 at the top of the annular plate 16. The annular groove 36 has an inwardly protruding semi-circular part at the position of the filling module 11. The semi-circular part is located at the position of the filling module 11. The annular plate 16 is fixed to the top of the filling platform 12.

[0031] Through the coordinated operation of the drive component 3 and the automatic clamping component 2, the design ensures that whenever the disc 13 rotates a fixed angle, and if the placement seat 14 has six locations, then whenever the disc 13 rotates 60 degrees, the placement groove 15 on the placement seat 14 of the filling module 11 is in the filling position, and the center of the placement groove 15 is the material drop point. During operation, the placement groove 15 places the bottle into the filling bottle and is approximately in the center position. The disc 13 is set to rotate intermittently. When the disc 13 rotates intermittently, the drive component 3 operates synchronously. When the working placement seat 14 rotates with the disc 13 to the position just before reaching the corresponding position of the filling module 11, the cylinder 2 35 begins to enter the annular ring. The inwardly protruding semi-circular portion of the groove 36, as the cylinder 35 slides within this portion, experiences a thrust in a specific direction due to the special shape design of the annular groove 36. This thrust causes the moving plate 31 to slide along the two crossbars 32. The movement of the moving plate 31 causes the meshing toothed plate 33 to displace, which in turn causes the meshing gear 34 to rotate. Since the gear 34 is fixed to the bottom of the cylindrical block 21, the cylindrical block 21 rotates along with the gear 34. As the cylindrical block 21 rotates, the shape of its arc-shaped groove forces the cylinder 22, which is fitted within it, to displace. The cylinder 22 then moves the moving block 23. The moving block 23 drives the slider 24 to slide in the slide rail inside the placement seat 14 via the connecting piece. During the sliding of the slider 24, the square rod 241 passing through one side of the slider 24 also moves accordingly. The arc-shaped clamping plate 25 at the other end of the square rod 241 gradually moves closer to the material drop point at the center of the placement groove 15. When the placement seat 14 rotates to the corresponding position of the filling module 11, that is, when the placement groove 15 is in the filling position, the arc-shaped clamping plate 25 precisely clamps and fixes the filling bottle placed in the placement groove 15 (a rubber pad can be designed on the clamping surface of the arc-shaped clamping plate 25), ensuring that the bottle mouth of the filling bottle is precisely aligned with the material drop point. At this time, the cylinder 2 35 is in the semi-circular section of the annular groove 36. In the middle section, the filling module 11 then begins to work, accurately filling the essence into the clamped and fixed filling bottle. After the filling bottle on the placement seat 14 is filled, the disc 13 continues to rotate intermittently by 60 degrees. The next placement seat 14 rotates to the corresponding position of the filling module 11. At the same time, as the disc 13 rotates, the cylinder 2 35 leaves the semi-circular part of the annular groove 36. Under the drive of the opposing force, the automatic clamping component 2 releases the filled bottle, allowing it to be smoothly removed from the placement groove 15. The driving component 3 and the automatic clamping component 2 then return to their initial state, ready to receive the next bottle to be filled.

[0032] The placement seat 14 consists of a seat body 141 and a seat cover 142. The seat cover 142 is nailed to the top of the seat body 141, and the seat body 141 is fixed to one side of the disc 13. The square rod 241 slides in the square groove on one side of the slider 24. A knob is rotatably installed at one end of the slider 24, and the knob is connected to the lead screw 26 rotatably installed on the inner wall of the square groove. The lead screw 26 is threadedly connected to the square rod 241.

[0033] Furthermore, after the seat cover 142 and the seat body 141 are combined, a slide and an opening through which the square rod 241 passes (i.e., the opening for entering the placement of the circular groove 15) are formed. The inner cavity is set on the seat body 141. After opening, the screw 26 can be rotated by rotating the knob. Since the screw 26 and the square rod 241 are threadedly connected, the square rod 241 will move in a straight line along the square groove during the rotation of the screw 26. When facing different sizes of filling bottles, the operator can precisely adjust the extension length of the square rod 241 according to actual needs, thereby meeting various usage needs within a certain range. It should be noted that a circular groove can be set on the inner wall of the slide (not shown in the figure). When the slider 24 is in contact with the inner wall of the slide, the knob can enter the circular groove.

[0034] A servo motor 17 is installed at the bottom of the filling table 12. The shaft of the servo motor 17 is connected to the rotating shaft at the center of the bottom of the disc 13. Steel balls 18 are installed in the ball groove at the bottom of the base 141, and the steel balls 18 roll on the surface of the annular plate 16.

[0035] Furthermore, the servo motor 17 can be started and stopped at regular intervals (this is an existing technology, including the automated start and stop of the filling module 11, which can be achieved through existing intelligent controllers), driving the disc 13 to rotate intermittently at a certain angle. The steel balls 18 play a key role in supporting and reducing friction during the rotation of the disc 13. When the disc 13 rotates under the drive of the servo motor 17, the steel balls 18 roll smoothly on the surface of the annular plate 16, changing the sliding friction between the original seat 141 and the annular plate 16 into rolling friction, which greatly reduces the friction and reduces the burden on the motor.

[0036] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. An essence precise filling equipment, characterized in that, include: A device platform (1) is provided, wherein a filling module (11) and a filling table (12) are installed on the device platform (1); A disc (13) is rotatably mounted on the top of the filling table (12). Placement seats (14) are evenly placed on the side wall of the disc (13). Placement seats (14) are provided with placement grooves (15) and automatic clamping components (2) are provided on the placement seats (14) for automatic clamping of the filling bottles. Inside the placement seat (14), a drive component (3) is installed in connection with the automatic clamping component (2). The drive component (3) can drive the automatic clamping component (2) to perform clamping operations during the rotation of the disc (13).

2. The precision filling equipment for essence as described in claim 1, characterized in that, The automatic clamping assembly (2) includes a slider (24) that slides in a slide inside the placement seat (14). A square rod (241) passes through one side of the slider (24), and the other end of the square rod (241) passes through the side wall of the slide and enters the placement circular groove (15) and is connected to an arc-shaped clamping plate (25).

3. The essence precision filling equipment as described in claim 2, characterized in that, The placement seat (14) has an inner cavity. The bottom of the slider (24) is fixed with a connecting piece. The connecting piece passes through the bottom opening of the slide and enters the inner cavity to dock with a moving block (23). The top of the moving block (23) is fixed with a cylinder (22). The cylinder (22) fits into the arc groove of the cylindrical block (21). The cylindrical block (21) is rotatably connected to the top of the inner cavity of the placement seat (14).

4. The precision filling equipment for essence as described in claim 3, characterized in that, The square rod (241) slides in a square groove on one side of the slider (24). A knob is rotatably installed at one end of the slider (24), and the knob is connected to a lead screw (26) rotatably installed on the inner wall of the square groove. The lead screw (26) is threadedly connected to the square rod (241).

5. The precision filling equipment for essence as described in claim 3, characterized in that, The drive assembly (3) includes a gear (34) fixed to the bottom of the cylindrical block (21). The gear (34) meshes with a toothed plate (33). The toothed plate (33) is L-shaped and has a movable plate (31) connected to it. The movable plate (31) is slidably connected to two crossbars (32) fixed to the inner cavity of the placement seat (14). The bottom of the movable plate (31) is connected to the second cylinder (35) through a connecting rod. The second cylinder (35) slides in the annular groove (36) at the top of the annular plate (16). The annular groove (36) has an inwardly protruding semi-circular part at the position of the filling module (11). The annular plate (16) is fixed to the top of the filling table (12).

6. The precision filling equipment for essence as described in claim 5, characterized in that, The placement seat (14) consists of a seat body (141) and a seat cover (142). The seat cover (142) is nailed to the top of the seat body (141), and the seat body (141) is fixed to one side of the disc (13).

7. The essence precision filling equipment as described in claim 6, characterized in that, The filling table (12) is provided with a servo motor (17) at the bottom, the shaft of the servo motor (17) is connected with the rotating shaft at the bottom center of the disc (13), the bottom of the seat body (141) is provided with a steel ball (18) in the ball groove, and the steel ball (18) rolls on the surface of the annular plate (16).

Images