A semi-automatic production and filling device for sealant

Abstract

The utility model provides a kind of sealant semi-automatic production filling equipment, including rack, the top of the rack is uniformly and firmly equipped with mounting plate, the left side of the mounting plate in the middle of rack is firmly equipped with pusher cylinder, the top of the rack is provided with bunker, the right end of mounting plate in the front of rack is fixedly connected with the front end outside of discharge pipe, the front end of discharge pipe is fixedly connected with the rear end material hole of three-way valve, the three-way flow passage of valve disc completes the communication of discharge pipe and guide pipe, combined with the push of pusher cylinder to sealing plug, sealant in discharge pipe is sent into guide pipe, plugging cylinder drives plunger to move upwards, the communication port of plunger to filling pipe and guide pipe is unblocked, sealing glue in guide pipe can enter filling pipe under the continuous push of sealing plug, finally flows to packaging barrel, completes the semi-automatic filling operation of sealant, and the equipment is simple in design and easy to maintain, and the skill requirement of operator is simple.

Description

Technical Field

[0001] This utility model mainly relates to the field of sealant filling technology, specifically to a semi-automatic sealant production and filling equipment. Background Technology

[0002] In the production of sealant products, the increase in order volume has led to an increase in the production tasks of the existing automated filling production line in the factory. At this time, the solution of adding new equipment to increase the short-term output will result in a sharp increase in production costs and time loss in equipment installation and deployment. This solution does not meet the actual production needs.

[0003] Therefore, semi-automatic filling equipment is adopted. Workers need to place the packaging barrels under the filling port to open the equipment and complete the filling operation. The skill requirements for workers are low, and temporary workers added to the factory can meet the requirements for using semi-automatic filling equipment after simple training.

[0004] The inventor proposes a semi-automatic sealant production and filling equipment, which adopts a three-way valve, hopper, discharge pipe and filling pipe connection assembly to complete the semi-automatic filling process of sealant. The whole equipment is simple to operate and maintain, requires simple skills from personnel, and is convenient to use. Utility Model Content

[0005] 1. Technical problem solved by the utility model: This invention provides a semi-automatic sealant production and filling equipment, which solves the technical problem of high operational requirements in existing sealant filling operations.

[0006] 2. Technical Solution: To achieve the above objectives, the technical solution provided by this utility model is as follows: a semi-automatic sealant production and filling equipment, including a frame, with mounting plates fixedly installed at the top, front, middle, and rear. A pusher cylinder is fixedly installed on the left side of the mounting plate located in the middle of the frame. A hopper is provided above the frame. The right end of the mounting plate located at the front of the frame is fixedly connected to the outer side of the front end of the discharge pipe. The front end of the discharge pipe is fixedly connected to the rear end of the material hole of a three-way valve. The front end of the material hole of the three-way valve is fixedly connected to the rear end of the guide pipe. The top end of the material hole of the three-way valve is fixedly connected to the bottom outlet of the hopper.

[0007] Furthermore, a connecting plate is fixedly provided at the rear output end of the pusher cylinder, and a push rod is fixedly provided at the right end of the connecting plate. The front end of the push rod is movably inserted into the rear end of the discharge pipe.

[0008] Furthermore, the middle portions of the mounting plates located in the middle and rear of the platform are fixedly connected to the front and rear ends of the guide rod, respectively, and the outer side of the guide rod is movably sleeved with the middle portion of the connecting plate.

[0009] An electronic scale is installed at the front end of the platform, and the electronic scale is located below the filling tube.

[0010] The front of the platform is fixedly provided with a mounting base. Limiting rods are movably connected to both the left and right ends of the mounting base. Nut seats are movably connected to the rear ends of the limiting rods. The middle parts of the two nut seats are respectively threaded to the left and right ends of the bidirectional screw. A chuck is fixedly provided in the middle of the bidirectional screw, and a handwheel is fixedly provided at the right end of the bidirectional screw.

[0011] A limiting spring is engaged in the middle of the mounting base, and a retaining seat is fixed at the front end of the limiting spring. The middle of the front end of the retaining seat is engaged with the outer side of the retaining head.

[0012] Furthermore, a sealing plug is movably sleeved on the inner side of the rear end of the discharge pipe, and the rear end of the sealing plug is fixedly connected to the front end of the push rod.

[0013] Furthermore, a valve disc is movably connected to the middle of the three-way valve, and a three-way flow channel is opened in the middle of the valve disc. A valve stem is fixed to the right end of the valve disc, and the right end of the valve stem passes through the inside of the three-way valve to the right side. A connecting rod is fixed to the right end of the valve stem, and the top of the connecting rod is movably connected to the front output end of the opening and closing cylinder. The bottom of the opening and closing cylinder is movably connected to the front end of the platform.

[0014] Furthermore, a filling tube is fixedly provided at the front end of the guide tube, a sealing cylinder is fixedly provided at the top of the filling tube, a plunger is fixedly provided at the bottom output end of the sealing cylinder, the bottom outer side of the plunger is movably inserted into the inner side of the filling tube, and the outer wall of the plunger forms a seal at the connection between the guide tube and the filling tube.

[0015] 3. Beneficial effects: Compared with the prior art, the technical solution provided by this utility model has the following advantages: This utility model provides a semi-automatic sealant production and filling equipment. The three-way flow channel of the valve disc connects the discharge pipe and the guide pipe. Combined with the pusher cylinder pushing the sealing plug, the sealant in the discharge pipe is sent into the guide pipe. The sealing cylinder drives the plunger to move upward, releasing the plunger from blocking the connection between the filling pipe and the guide pipe. At this time, the sealant in the guide pipe can enter the filling pipe under the continuous push of the sealing plug, and finally flow to the packaging barrel, completing the semi-automatic filling operation of the sealant. The equipment is simple in design, easy to operate and maintain, and requires simple skills from operators, making it easy for personnel to start working after simple training. The parts of the device not covered herein are the same as or can be implemented using existing technologies. Attached Figure Description

[0016] Figure 1 This is a perspective view of the structure of this utility model; Figure 2 This is a utility model Figure 1Enlarged view of the structure at point A in the middle; Figure 3 This is a perspective view of the opening and closing cylinder structure of this utility model; Figure 4 This is a utility model Figure 3 Enlarged view of the structure at point B; Figure 5 This is a schematic diagram of the sealant flow direction in the three-way valve structure of this utility model.

[0017] Figure label: 1-Stand; 11-Electronic scale; 2-Mounting plate; 21-Guide rod; 3-Pushing cylinder; 31-Connecting plate; 32-Push rod; 4-Stock bin; 5-Discharge pipe; 51-Sealing plug; 6-Three-way valve; 61-Valve disc; 62-Valve stem; 63-Connecting rod; 64-Opening / closing cylinder; 7-Guide tube; 71-Addition tube; 72-Blocking cylinder; 73-Plug; 8-Mounting base; 81-Limit spring; 82-Card holder; 9-Limit rod; 91-Nut seat; 92-Double screw; 93-Clipper; 94-Handwheel. Detailed Implementation

[0018] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, which show several embodiments of the utility model. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of the utility model will be more thorough and complete.

[0019] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element; when an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element; the terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains; the terminology used herein in the description of this invention is for the purpose of describing particular embodiments only and is not intended to limit the invention; the term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0021] See attached document Figure 1-5 This utility model provides a semi-automatic sealant production and filling equipment, including a frame 1. Mounting plates 2 are fixedly installed on the top, front, middle and rear of the frame 1. A pushing cylinder 3 is fixedly installed on the left side of the mounting plate 2 in the middle of the frame 1. A hopper 4 is set above the frame 1. The right end of the mounting plate 2 at the front of the frame 1 is fixedly connected to the outer side of the front end of the discharge pipe 5. The front end of the discharge pipe 5 is fixedly connected to the rear end of the material hole of the three-way valve 6. The front end of the material hole of the three-way valve 6 is fixedly connected to the rear end of the guide pipe 7. The top material hole of the three-way valve 6 is fixedly connected to the bottom discharge port of the hopper 4.

[0022] In this embodiment, a connecting plate 31 is fixedly provided at the rear output end of the pusher cylinder 3, and a push rod 32 is fixedly provided at the right end of the connecting plate 31. The front end of the push rod 32 is movably inserted into the rear end of the discharge pipe 5, and a sealing plug 51 is movably sleeved on the inner side of the rear end of the discharge pipe 5. The rear end of the sealing plug 51 is fixedly connected to the front end of the push rod 32.

[0023] The pusher cylinder 3, through the connecting plate 31 and the push rod 32, changes the working position of the sealing plug 51 in the discharge pipe 5, and, in conjunction with the three-way valve 6, draws the sealant in the hopper 4 into the discharge pipe 5.

[0024] In this embodiment, the middle part of the mounting plate 2 located at the middle of the platform 1 and the middle part of the rear mounting plate 2 are fixedly connected to the front and rear ends of the guide rod 21, respectively, and the outer side of the guide rod 21 is movably sleeved with the middle part of the connecting plate 31.

[0025] An electronic scale 11 is installed at the front end of the stand 1, and the electronic scale 11 is located below the filling tube 71.

[0026] The front of the platform 1 is fixedly provided with a mounting base 8. Both the left and right ends of the mounting base 8 are movably connected with limit rods 9. The rear end of the limit rods 9 is movably connected with a nut seat 91. The middle part of the two nut seats 91 is threadedly connected to the left and right ends of the bidirectional screw 92 respectively. The middle part of the bidirectional screw 92 is fixedly provided with a chuck 93, and the right end of the bidirectional screw 92 is fixedly provided with a handwheel 94.

[0027] The middle part of the mounting base 8 is engaged with a limit spring 81, and the front end of the limit spring 81 is fixed with a retainer 82. The middle part of the front end of the retainer 82 is engaged with the outer side of the retainer head 93.

[0028] The design of the electronic scale 11 makes it convenient for operators to determine whether the sealant in the packaging barrel has reached the filling weight requirement.

[0029] Push the card holder 82 backward to compress the limit spring 81, releasing the card holder 82 from limiting the card head 93. Rotate the double-acting screw 92 via the handwheel 94 to change the working position of the two nut seats 91 outside the double-acting screw 92, thus completing the opening and closing distance of the two limit rods 9 in front of the mounting base 8. This allows the operator to adjust the distance according to the size of the packaging barrel, ensuring that the opening of the packaging barrel can receive the sealant through the filling tube 71.

[0030] In this embodiment, a valve disc 61 is movably connected to the middle of the three-way valve 6. A three-way flow channel is opened in the middle of the valve disc 61. A valve stem 62 is fixed to the right end of the valve disc 61. The right end of the valve stem 62 passes through the inside of the three-way valve 6 to the right side. A connecting rod 63 is fixed to the right end of the valve stem 62. The top of the connecting rod 63 is movably connected to the front output end of the opening and closing cylinder 64. The bottom of the opening and closing cylinder 64 is movably connected to the front end of the platform 1. A filling pipe 71 is fixed to the front end of the guide pipe 7. A sealing cylinder 72 is fixed to the top of the filling pipe 71. A plunger 73 is fixed to the bottom output end of the sealing cylinder 72. The bottom outer side of the plunger 73 is movably inserted into the inner side of the filling pipe 71. The outer wall of the plunger 73 forms a blockage at the connection between the guide pipe 7 and the filling pipe 71.

[0031] The opening and closing cylinder 64 works with the connecting rod 63 to rotate the valve stem 62. The valve stem 62 drives the valve disc 61 to rotate inside the three-way valve 6. At this time, the three-way flow channel of the valve disc 61 can complete the connection between the hopper 4 and the discharge pipe 5, and introduce the sealant in the hopper 4 into the discharge pipe 5.

[0032] The three-way flow channel of valve disc 61 connects the discharge pipe 5 and the guide pipe 7. Combined with the push of the sealing plug 51 by the pusher cylinder 3, the sealant in the discharge pipe 5 is sent into the guide pipe 7. The sealing cylinder 72 drives the plunger 73 to move upward, releasing the blockage of the connection between the filling pipe 71 and the guide pipe 7 by the plunger 73. At this time, the sealant in the guide pipe 7 can enter the filling pipe 71 under the continuous push of the sealing plug 51, and finally flow to the packaging barrel, completing the semi-automatic filling operation of the sealant. The equipment is simple in design, easy to operate and maintain, and requires simple skills from operators, making it easy for personnel to start working after simple training.

[0033] The above-described embodiments are merely illustrative of certain implementations of this utility model, and their descriptions are relatively specific and detailed. However, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A semi-automatic sealant production and filling equipment, characterized in that: The device includes a frame (1), with mounting plates (2) fixedly installed at the top, front, middle and rear. A pusher cylinder (3) is fixedly installed on the left side of the mounting plate (2) in the middle of the frame (1). A hopper (4) is provided above the frame (1). The right end of the mounting plate (2) at the front of the frame (1) is fixedly connected to the outer side of the front end of the discharge pipe (5). The front end of the discharge pipe (5) is fixedly connected to the rear end of the three-way valve (6). The front end of the three-way valve (6) is fixedly connected to the rear end of the guide pipe (7). The top end of the three-way valve (6) is fixedly connected to the bottom outlet of the hopper (4).

2. The semi-automatic sealant production and filling equipment according to claim 1, characterized in that: The rear output end of the pusher cylinder (3) is fixedly provided with a connecting plate (31), and the right end of the connecting plate (31) is fixedly provided with a push rod (32). The front end of the push rod (32) is movably inserted into the rear end of the discharge pipe (5).

3. The semi-automatic sealant production and filling equipment according to claim 1, characterized in that: The middle part of the mounting plate (2) located in the middle and rear of the platform (1) is fixedly connected to the front and rear ends of the guide rod (21), respectively, and the outer side of the guide rod (21) is movably sleeved with the middle part of the connecting plate (31). An electronic scale (11) is provided at the front end of the platform (1), and the electronic scale (11) is located below the filling tube (71); The front of the platform (1) is fixedly provided with a mounting base (8). The left and right ends of the mounting base (8) are movably connected with limit rods (9). The rear end of the limit rods (9) is movably connected with a nut seat (91). The middle part of the two nut seats (91) is threadedly connected to the left and right ends of the bidirectional screw (92). The middle part of the bidirectional screw (92) is fixedly provided with a chuck (93). The right end of the bidirectional screw (92) is fixedly provided with a handwheel (94). The mounting base (8) is engaged with a limiting spring (81) in the middle, and a retaining seat (82) is fixed at the front end of the limiting spring (81). The middle of the front end of the retaining seat (82) is engaged with the outer side of the retaining head (93).

4. The semi-automatic sealant production and filling equipment according to claim 1, characterized in that: A sealing plug (51) is movably sleeved on the inner side of the rear end of the discharge pipe (5), and the rear end of the sealing plug (51) is fixedly connected to the front end of the push rod (32).

5. The semi-automatic sealant production and filling equipment according to claim 1, characterized in that: A valve disc (61) is movably connected to the middle of the three-way valve (6). A three-way flow channel is opened in the middle of the valve disc (61). A valve stem (62) is fixedly provided at the right end of the valve disc (61). The right end of the valve stem (62) passes through the inside of the three-way valve (6) to the right side. A connecting rod (63) is fixedly provided at the right end of the valve stem (62). The top of the connecting rod (63) is movably connected to the front output end of the opening and closing cylinder (64). The bottom of the opening and closing cylinder (64) is movably connected to the front end of the platform (1).

6. The semi-automatic sealant production and filling equipment according to claim 1, characterized in that: The front end of the guide tube (7) is fixedly provided with a filling tube (71), the top of the filling tube (71) is fixedly provided with a sealing cylinder (72), the bottom output end of the sealing cylinder (72) is fixedly provided with a plunger (73), the bottom outer side of the plunger (73) is movably inserted into the inner side of the filling tube (71), and the outer wall of the plunger (73) forms a seal at the connection between the guide tube (7) and the filling tube (71).

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