A filling device for the synthesis of nickel sulfamate
By designing an automated nickel sulfamate filling device, the problems of rapid sedimentation rate and safety hazards of nickel compounds were solved, achieving a safe and efficient filling process and ensuring filling quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JINLIN JINTAI CHEM
- Filing Date
- 2025-09-26
- Publication Date
- 2026-07-21
AI Technical Summary
The existing technology for filling nickel sulfamate has the problem that the nickel compound settles too quickly, affecting the processing. Moreover, it is a Group 1 carcinogen and cannot be filled manually for a long time, which leads to safety hazards.
Design a filling device that includes a mounting frame, a mixing assembly, and a filling assembly. Automated filling is achieved by using a conveying module, a mixing module, and an electrically controlled slide rail system, avoiding human contact. The mixing assembly prevents nickel compounds from settling, and a detection module ensures filling quality.
It achieves unmanned automated filling, avoids the harm of nickel compounds to the human body, ensures stable filling quality, avoids the effects of sedimentation, and improves production safety and efficiency.
Smart Images
Figure CN224530606U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of nickel aminosulfonate production technology, specifically, it relates to a filling device for the synthesis of nickel aminosulfonate. Background Technology
[0002] Nickel aminosulfonate is an inorganic compound with the chemical formula Ni(SO3NH2)2. It is mainly used for precision nickel plating and has the advantages of low internal stress and fast deposition rate.
[0003] A search of existing technologies revealed no disclosure regarding the filling process for this compound; only improvements were made to the powder loading of the compound. Since nickel compounds are classified as Group 1 carcinogens, long-term manual filling is not feasible, and the excessively rapid settling rate of nickel compounds negatively impacts the filling process.
[0004] In view of this, this utility model is hereby proposed. Utility Model Content
[0005] To solve the technical problems of nickel compound filling, the basic concept of the technical solution adopted by this utility model is as follows: A filling device for the synthesis of nickel sulfamate includes a mounting frame for providing an installation position, a conveying module fixedly connected to the bottom of the mounting frame; a stirring assembly disposed on the mounting frame for stirring and mixing; and a filling assembly disposed on the mounting frame for filling, the filling assembly including a mounting frame and a filling end, the mounting frame being fixedly connected to the mounting frame, the filling end being arranged in an array with the mounting frame, and the filling end being flexibly arranged with the mounting frame.
[0006] In a preferred embodiment of this utility model, a telescopic motor is fixedly connected to the mounting frame, and the output end of the telescopic motor is connected to a mounting plate via a coupling. Slide rails are arranged in an array on the mounting plate.
[0007] In a preferred embodiment of this utility model, each of the slide rails is fixedly connected to the mounting plate, and a sliding frame is slidably connected inside the corresponding slide rail, with each sliding frame being elastically connected to the corresponding filling end.
[0008] In a preferred embodiment of the present invention, each end of the sliding frame is provided with the same connecting rod group, and the middle part of each segment of the connecting rod group is rotatably connected to the sliding frame.
[0009] In a preferred embodiment of the present invention, each filling end is slidably connected to a corresponding sliding frame, and a spring is provided between the filling end and the sliding frame, with the end of each spring being fixedly connected to the corresponding sliding frame and the filling end.
[0010] In a preferred embodiment of the present invention, the stirring assembly includes a storage cylinder, a stirring module and a water pump. The storage cylinder is fixedly connected to the mounting frame, the stirring module is rotatably connected inside the storage cylinder, and a drive motor is fixedly connected inside the mounting frame. The output end of the drive motor is fixedly connected to the stirring module.
[0011] In a preferred embodiment of this utility model, a water pump is fixedly connected to the bottom of the mounting frame. The water pump is connected to the storage cylinder through a pipe, and a water delivery pipe is fixedly connected to the other end of the water pump. The water delivery pipe is used to supply water to the filling end.
[0012] In a preferred embodiment of this utility model, a detection module is fixedly connected to the mounting frame, and supplementary lights are symmetrically arranged on the detection module, with the supplementary lights fixedly connected to the detection module.
[0013] Compared with the prior art, the present invention has the following advantages: 1. A filling device for the synthesis of nickel sulfamate, wherein the conveying module transports the bottle, and then the filling end contacts the bottle mouth during lifting and filling, thereby filling the bottle without manual filling, avoiding harm to workers from nickel compounds, and preventing the sedimentation of nickel compounds through the stirring component.
[0014] 2. The filling device for the synthesis of nickel sulfamate has a drive motor output that drives a stirring module to rotate. The stirring module stirs the nickel compound in the storage cylinder during rotation, preventing the nickel compound liquid in the storage cylinder from remaining still and causing the nickel compound to settle, which would affect the subsequent filling quality.
[0015] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description
[0016] In the attached diagram: Figure 1 This is a three-dimensional schematic diagram of the present invention; Figure 2 This is a side view of the present invention; Figure 3 This is a schematic diagram of the mounting frame structure of this utility model; Figure 4 This is a schematic diagram of the internal structure of the storage cylinder of this utility model; Figure 5 This utility model Figure 1 Enlarged schematic diagram of the structure at point A in the middle.
[0017] In the diagram: 1. Mounting frame; 11. Conveying module; 2. Storage cylinder; 21. Mixing module; 22. Water pump; 23. Water delivery pipe; 3. Mounting bracket; 31. Telescopic motor; 32. Mounting plate; 33. Slide rail; 34. Sliding frame; 35. Linkage group; 4. Filling end; 41. Spring; 5. Detection module; 51. Supplemental light. Detailed Implementation
[0018] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model.
[0019] Please see Figure 1-5 A filling device for the synthesis of nickel sulfamate includes a mounting frame 1 for providing an installation position, a conveying module 11 at the bottom of the mounting frame 1 and fixedly connected to the mounting frame 1; a stirring assembly disposed on the mounting frame 1 for stirring and mixing; and a filling assembly disposed on the mounting frame 1 for filling, the filling assembly including a mounting frame 3 and a filling end 4, the mounting frame 3 being fixedly connected to the mounting frame 1, the filling end 4 being arranged in an array with the mounting frame 3, and the filling end 4 being elastically arranged with the mounting frame 3. Before use, the raw materials are placed in the mixing component and continuously stirred to prevent them from accumulating and settling, which would affect the subsequent filling quality. The conveying module 11 transports the bottles, and then the filling end 4 contacts the bottle mouth during lifting and filling. The bottles are then filled through the filling end 4, eliminating the need for manual filling and avoiding the physical and mental harm of nickel compounds to construction personnel. The mixing component also prevents the settling of nickel compounds.
[0020] The mounting frame 3 is fixedly connected to a telescopic motor 31. The output end of the telescopic motor 31 is connected to a mounting plate 32 via a coupling. The mounting plate 32 is provided with an array of slide rails 33. Each slide rail 33 is fixedly connected to the mounting plate 32. A sliding frame 34 is slidably connected inside the corresponding slide rail 33. Each sliding frame 34 is elastically connected to the corresponding filling end 4. The end of each sliding frame 34 is provided with the same connecting rod group 35. The middle of each segment of the connecting rod group 35 is rotatably connected to the sliding frame 34. Each filling end 4 is slidably connected to the corresponding sliding frame 34. A spring 41 is provided between the filling end 4 and the sliding frame 34. The end of each spring 41 is fixedly connected to the corresponding sliding frame 34 and the filling end 4 respectively. After the raw liquid is supplied to the filling end 4, the filling is controlled by the electronic control system. During the transportation of the bottle body by the conveying module 11, the position of the bottle mouth is affected by the shape and size. The slide rail 33 drives the sliding frame 34 to move through the internal electronic control slide rail system. The sliding frame 34 drives the filling end 4 to move. The sliding frame 34 drives the distance between the connecting rod group 35 to limit the distance between them, so that the filling end 4 can fill between bottle mouths with different gaps. Because the bottles need to be in close contact during transportation, the gap between the bottle mouths remains unchanged. After the filling end 4 contacts the bottle mouth, it is pushed upward by the bottle mouth and compresses the spring 41. The spring 41 deforms and applies the force of the deformation to the filling end 4, thereby achieving filling through elastic contact with the bottle mouth, avoiding impact on the bottle mouth from hard contact, which could cause damage to the device or the bottle. It is worth noting that the electronic filling system is a mature existing technology, so it is not disclosed in detail in this article and will not be elaborated on here. The electronically controlled slide rail system is also a mature existing technology. In this invention, only one of the sliding frames 34 is controlled to slide by the electronically controlled slide rail system.
[0021] The mixing assembly includes a storage cylinder 2, a mixing module 21, and a water pump 22. The storage cylinder 2 is fixedly connected to the mounting frame 1. The mixing module 21 is rotatably connected inside the storage cylinder 2. A drive motor is fixedly connected inside the mounting frame 1. The output end of the drive motor is fixedly connected to the mixing module 21. The bottom of the mounting frame 1 is fixedly connected to the water pump 22. The water pump 22 is connected to the storage cylinder 2 through a pipe. The other end of the water pump 22 is fixedly connected to a water supply pipe 23, which is used to supply water to the filling end 4. The output of the drive motor drives the stirring module 21 to rotate. The stirring module 21 stirs the nickel compound in the storage cylinder 2 while rotating, so as to prevent the nickel compound liquid in the storage cylinder 2 from standing still, which would cause the nickel compound to settle and affect the subsequent filling quality. After the water pump 22 is started, the nickel compound liquid in the storage cylinder 2 is extracted and transported to the filling end 4 through the water delivery pipe 23, which can fill the bottle with the same amount of nickel compound.
[0022] The mounting frame 1 is fixedly connected to a detection module 5, and supplementary lights 51 are symmetrically arranged on the detection module 5. The supplementary lights 51 are fixedly connected to the detection module 5. The detection module 5 is used to detect the quality of nickel compounds inside the bottle, which avoids inconsistencies in the quality of nickel compounds inside the bottle, controls the overall quality of the production line, and facilitates the removal of non-compliant parts of nickel compounds during subsequent filling.
[0023] It is worth noting that the detection module 5 includes a camera device body and a camera lens barrel located at the front end of the camera device body; a snap-fit column frame is provided on the outer side of the camera device body, a plug-in connecting block is connected to the left end of the side compression frame, a central auxiliary connecting frame is provided on the right side of the front snap-fit frame, a plug-in connecting post and a plug-in auxiliary guide post are respectively provided at the rear end and left end of the central auxiliary connecting frame, an internal connecting spring is provided at the end of the plug-in connecting post and the plug-in connecting block, a serpentine connecting rod is provided at the lower end of the snap-fit column frame, and a magnetic adsorption plate is provided at the lower end of the serpentine connecting rod. The serpentine connecting rod can be adjusted and held at any angle by installing it to a designated position using the magnetic adsorption plate. Through the above-mentioned improvement of the utility model, the installation and placement of the visual inspection camera device can be made simpler, more convenient and faster, thereby effectively improving the practicality of the visual inspection camera device; the detection module 5 has been disclosed in the prior art CN222280478U, a visual inspection camera device, and will not be described in detail here.
[0024] Working Principle: Before use, the raw materials are placed in the mixing assembly, which continuously stirs them to prevent sedimentation and ensures proper filling quality. The conveying module 11 transports the bottles, and the filling end 4 contacts the bottle neck during lifting and filling. This eliminates the need for manual filling, preventing harm to workers from nickel compounds. The mixing assembly also prevents sedimentation of nickel compounds. Once the concentrate is supplied to the filling end 4, the filling is controlled by an electronic system. During bottle transport, the bottle neck position is affected by its shape and size. The slide rail 33, through its internal electronically controlled slide rail system, moves the sliding frame 34, which in turn moves the filling end 4. The sliding frame 34 limits the spacing between the connecting rods 35, ensuring the filling end 4 can fill bottles with different gaps. Because the bottles need to be in close contact during transport, the distance between the bottle necks is limited. The gap remains unchanged; after the filling end 4 contacts the bottle mouth, it is pushed upward by the bottle mouth and compresses the spring 41. The spring 41 deforms and applies the deformation force to the filling end 4, thereby achieving filling through elastic contact with the bottle mouth, avoiding impact on the bottle mouth from hard contact, which could damage the device or the bottle. The output end of the drive motor drives the stirring module 21 to rotate. The stirring module 21 stirs the nickel compound in the storage cylinder 2 during rotation, preventing the nickel compound liquid in the storage cylinder 2 from standing still, which would cause the nickel compound to settle and affect the subsequent filling quality. After the water pump 22 starts, it draws out the nickel compound liquid in the storage cylinder 2 and transports it to the filling end 4 through the water delivery pipe 23, which can fill the bottle with the same amount of nickel compound. The detection module 5 detects the quality of the nickel compound in the bottle, avoiding differences in the quality of the nickel compound in the bottle, controlling the overall quality of the production line, and facilitating the removal of non-compliant parts of the nickel compound during subsequent filling.
[0025] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of this utility model.
Claims
1. A filling apparatus for the synthesis of nickel aminosulfonate, characterized in that, include: Mounting frame (1), which provides an installation position, and a conveying module (11) is provided at the bottom of the mounting frame (1), which is fixedly connected to the mounting frame (1). A stirring assembly is mounted on the mounting frame (1) and is used for stirring and mixing. A filling assembly is set on a mounting frame (1). The filling assembly is used for filling. The filling assembly includes a mounting bracket (3) and a filling end (4). The mounting bracket (3) is fixedly connected to the mounting frame (1). The filling end (4) and the mounting bracket (3) are arranged in an array. The filling end (4) and the mounting bracket (3) are flexibly arranged.
2. The filling apparatus for the synthesis of nickel aminosulfonate according to claim 1, characterized in that, A telescopic motor (31) is fixedly connected to the mounting bracket (3). The output end of the telescopic motor (31) is connected to a mounting plate (32) via a coupling. Slide rails (33) are arranged in an array on the mounting plate (32).
3. The filling apparatus for the synthesis of nickel aminosulfonate according to claim 2, characterized in that, Each of the slide rails (33) is fixedly connected to the mounting plate (32), and a sliding frame (34) is slidably connected inside the corresponding slide rail (33). Each sliding frame (34) is elastically connected to the corresponding filling end (4).
4. The filling apparatus for the synthesis of nickel aminosulfonate according to claim 3, characterized in that, Each of the sliding frames (34) is provided with the same linkage (35) at its end, and the middle of each segment of the linkage (35) is rotatably connected to the sliding frame (34).
5. The filling apparatus for the synthesis of nickel aminosulfonate according to claim 3, characterized in that, Each filling end (4) is slidably connected to the corresponding sliding frame (34), and a spring (41) is provided between the filling end (4) and the sliding frame (34). The end of each spring (41) is fixedly connected to the corresponding sliding frame (34) and the filling end (4).
6. The filling apparatus for the synthesis of nickel aminosulfonate according to claim 1, characterized in that, The mixing assembly includes a storage cylinder (2), a mixing module (21), and a water pump (22). The storage cylinder (2) is fixedly connected to the mounting frame (1). The mixing module (21) is rotatably connected inside the storage cylinder (2). A drive motor is fixedly connected inside the mounting frame (1). The output end of the drive motor is fixedly connected to the mixing module (21).
7. The filling apparatus for the synthesis of nickel aminosulfonate according to claim 6, characterized in that, A water pump (22) is fixedly connected to the bottom of the mounting frame (1). The water pump (22) is connected to the storage cylinder (2) through a pipe. A water delivery pipe (23) is fixedly connected to the other end of the water pump (22). The water delivery pipe (23) is used to supply water to the filling end (4).
8. The filling apparatus for the synthesis of nickel aminosulfonate according to claim 1, characterized in that, A detection module (5) is fixedly connected to the mounting frame (1), and supplementary lights (51) are symmetrically arranged on the detection module (5). The supplementary lights (51) are fixedly connected to the detection module (5).