An ecological ceramic tile processing wastewater recovery mechanism

Abstract

The utility model provides an ecological ceramic tile processing wastewater recovery mechanism. The ecological ceramic tile processing wastewater recovery mechanism includes support frame, screening subassembly, drive component, mixing subassembly, collection component, the utility model discloses an ecological ceramic tile processing wastewater recovery mechanism is screened out the waste residue of different granularity in wastewater through screening subassembly to avoid the phenomenon that the waste residue is stuck or detained in the screen cylinder, and further improve the screening efficiency, avoid the phenomenon that the axle is stuck through drive component to the large granularity or the mass impurity, avoid the influence that the stirring shaft is to the sediment and flocculating agent flocculation reaction through mixing subassembly, through the spiral structure of mixing subassembly self makes two self -reaction discharge, thereby guarantee flocculation is not destroyed, and further improve the effect of flocculation reaction, through collection component, the shortcoming that the traditional deposit pool occupies the large area, and the water flow is short circuited is solved, thereby improve the separation efficiency.

Description

Technical Field

[0001] This utility model relates to the field of wastewater recycling equipment technology, specifically to an eco-friendly ceramic brick processing wastewater recycling mechanism. Background Technology

[0002] Ceramic processing wastewater is generated during the raw material preparation, molding, and glazing processes in ceramic production. The water contains a large amount of clay and glaze suspended solids, organic additives, and heavy metals such as lead and cadmium. It is also highly acidic and alkaline. If discharged without treatment, it will pollute water bodies and soil, harm aquatic organisms and human health. It is usually treated through a combination of physical methods such as sedimentation and filtration, chemical methods with the addition of chemical flocculants, and biological methods with the action of microorganisms. After treatment, it can be reused for production water, cooling, or greening, thus realizing the recycling of water resources.

[0003] In existing technologies, firstly, ceramic brick wastewater contains waste residue of different particle sizes. Traditional filter screens have uniformly sized sieve openings, making it impossible to effectively screen out waste residue of different particle sizes, thus affecting the screening effect. Secondly, traditional screening cylinders use shaft drives, and the central shaft of this type of drive can easily obstruct the flow of large particles or clumps of impurities, resulting in shaft jamming and affecting screening efficiency. Thirdly, the mixing quality of traditional mechanical stirring, static mixing, or pipeline mixing methods cannot be guaranteed. When water quality fluctuates, over-mixing or under-mixing can easily occur, leading to floc breakage or flocculant waste, thus affecting the flocculation reaction efficiency. Fourthly, after the flocculation reaction, traditional collection methods use sedimentation tanks to collect flocs. This method is greatly affected by wastewater flow rate and concentration, and is prone to short-circuiting, resulting in some flocs not being discharged, thus affecting separation efficiency.

[0004] Therefore, there is a need to design an eco-friendly ceramic brick processing wastewater recycling system in the current environment to solve the technical problems mentioned in the background. Utility Model Content

[0005] This utility model provides an eco-friendly ceramic brick processing wastewater recycling mechanism to solve the technical problems mentioned in the background art.

[0006] This utility model provides an eco-friendly ceramic brick processing wastewater recycling mechanism. The mechanism includes a support frame, a screening component for removing waste residue from the wastewater, a drive component for driving the screening component to achieve shaftless transmission, a mixing component for mixing wastewater and flocculant, and a collection component for collecting flocs. The support frame is placed vertically on the ground, and the screening component is inclinedly mounted on the support frame. Multiple drive components are provided and installed on both sides of the screening component. The screening component includes a shell, a large screen cylinder, a small screen cylinder, a rotating wheel, and a storage tank. The shell is mounted on the support frame, the large screen cylinder is mounted on the shell, the small screen cylinder is mounted on the large screen cylinder, the rotating wheel is mounted at one end of the large screen cylinder, the storage tank is mounted at the bottom of the support frame, the mixing component is mounted at the bottom of the screening component, and the collection component is mounted at the bottom of the mixing component.

[0007] Optionally, the drive assembly includes an active part and a driven part, the active part being installed on one side of the screening assembly and the driven part being installed on the other side of the screening assembly.

[0008] Optionally, the active unit includes multiple active support plates, an active wheel frame, an active wheel, an active rod, and an active motor. The multiple active support plates are all mounted on the support frame and are located at both ends of the support frame. The active wheel frame is mounted on the support frame and is located on one side of one of the active support plates. The active wheel is mounted on the active wheel frame. The active rod is mounted between the multiple active support plates, the active wheel frame, and the active wheel. The output end of the active motor is connected to the active rod.

[0009] Optionally, the driven part includes a plurality of driven support plates, a driven wheel frame, a driven wheel, and a driven rod. The plurality of driven support plates are all installed on the side of the support frame away from the driving part and are respectively located at both ends of the support frame. The driven wheel frame is installed on the support frame and is located on one side of one of the driven support plates. The driven wheel is installed on the driven wheel frame. The driven rod is installed between the plurality of driven support plates, the driven wheel frame, and the driven wheel.

[0010] Optionally, the mixing assembly includes an infusion tube, multiple spray tubes, a storage pump, a mixing tube, and a spiral blade. The infusion tube passes through the screening assembly, and the multiple spray tubes all pass through the infusion tube. The storage pump is connected to one end of the infusion tube, the mixing tube is installed at the bottom end of the screening assembly, and the spiral blade is installed inside the mixing tube.

[0011] Optionally, the collection assembly includes a water recovery rack, a guide pipe, a floc recovery rack, a stirring shaft, a collection motor, separating blades, and a filter screen. The water recovery rack is installed at the bottom of the mixing assembly, the guide pipe is installed inside the water recovery rack, the floc recovery rack is installed at the bottom of the water recovery rack, the stirring shaft is installed on the water recovery rack, the collection motor is installed at one end of the stirring shaft near the floc recovery rack, the separating blades are installed at one end of the stirring shaft near the guide pipe, and the filter screen is installed inside the water recovery rack and located between the water recovery rack and the floc recovery rack.

[0012] The beneficial effects of this utility model are as follows: This eco-friendly ceramic brick processing wastewater recycling mechanism includes a support frame, a screening component for removing waste residue from the wastewater, a drive component for driving the screening component to achieve shaftless transmission, a mixing component for mixing wastewater and flocculant, and a collection component for collecting flocs. The support frame is placed vertically on the ground, the screening component is inclinedly mounted on the support frame, multiple drive components are provided and respectively installed on both sides of the screening component, the mixing component is installed at the bottom of the screening component, and the collection component is installed at the bottom of the mixing component. This invention provides an eco-friendly ceramic brick processing wastewater recycling mechanism. The collection mechanism separates waste residue of different particle sizes from the wastewater through the screening component, thereby avoiding the phenomenon of waste residue getting stuck or stagnant in the screen cylinder, thus improving the screening effect. The drive component avoids the phenomenon of large particles or clumps of impurities getting stuck on the shaft, thus ensuring screening efficiency. The mixing component avoids the influence of the stirring shaft on the flocculation reaction of sediment and flocculant. The spiral structure of the mixing component itself allows the two to react and be discharged on their own, thus ensuring that the flocs are not destroyed, thereby improving the flocculation effect. The collection component solves the shortcomings of traditional sedimentation tanks, such as large footprint and short-circuit water flow, thus improving separation efficiency. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a first-view structural schematic diagram of an eco-friendly ceramic brick processing wastewater recycling mechanism provided by this utility model; Figure 2 This is a cross-sectional structural diagram of an eco-friendly ceramic brick processing wastewater recycling mechanism provided by this utility model; Figure 3This is a second-view structural schematic diagram of an eco-friendly ceramic brick processing wastewater recycling mechanism provided by this utility model; Explanation of reference numerals in the attached drawings: 1. Support frame; 2. Screening assembly; 21. Outer shell; 22. Large sieve cylinder; 23. Small sieve cylinder; 24. Rotary wheel; 25. Liquid storage tank; 3. Drive assembly; 31. Active part; 311. Active support plate; 312. Active wheel frame; 313. Active wheel; 314. Active rod; 315. Active motor; 32. Driven part; 321. Driven support plate; 322. Driven wheel frame; 323. Driven wheel; 324. Driven rod; 4. Mixing assembly; 41. Infusion pipe; 42. Spray pipe; 43. Liquid storage pump; 44. Mixing pipe; 45. Spiral blade; 5. Collection assembly; 51. Water recovery rack; 52. Guide pipe; 53. Floc recovery rack; 54. Stirring shaft; 55. Collection motor; 56. Separation blade; 57. Filter screen. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. It should be understood that the specific embodiments described herein are only for explaining the present utility model and not for limiting it. Furthermore, it should be noted that, for ease of description, only the parts related to the present utility model are shown in the drawings, not all of the structures. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0016] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of the present invention. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0017] Please see Figures 1 to 3 The present invention provides an eco-friendly ceramic brick processing wastewater recycling mechanism, comprising a support frame 1, a screening component 2, a driving component 3, a mixing component 4, and a collection component 5; The support frame 1 is placed vertically on the ground, the screening component 2 is set at an angle on the support frame 1, multiple drive components 3 are provided and are respectively installed on both sides of the screening component 2, the mixing component 4 is installed at the bottom of the screening component 2, and the collecting component 5 is installed at the bottom of the mixing component 4.

[0018] Among them, support frame 1 serves a supporting function; Simultaneously, the wastewater first enters the screening component 2, and then the drive component 3 drives the screening component 2 to start rotating. During the rotation, the screening component 2 will perform two screenings, discharging the large-particle waste residue and small-particle waste residue from the wastewater in sequence. The residue-free wastewater will flow into the mixing component 4 installed at the bottom of the screening component 2 during the rotation of the screening component 2. When the residue-free wastewater flows into the mixing component 4, the mixing component 4 sprays flocculant into the residue-free wastewater, causing the sediment in the residue-free wastewater to mix with the flocculant and flow in a vortex shape through the mixing component 4. The vortex shape forces the residue-free wastewater to generate a combined motion of axial propulsion flow and radial rotation flow. Subsequently, the residue-free wastewater is discharged into the collection component 5, where the water and flocs are collected separately, thereby achieving the purpose of wastewater reuse.

[0019] In this embodiment, the outer shell 21 is mounted on the support frame 1, the large sieve cylinder 22 is mounted on the outer shell 21, the small sieve cylinder 23 is mounted on the large sieve cylinder 22, the rotating wheel 24 is mounted on one end of the large sieve cylinder 22, and the liquid storage tank 25 is mounted on the bottom end of the support frame 1.

[0020] Among them, the outer shell 21 serves a protective and supportive function, and the surface of the rotating wheel 24 is serrated. At the same time, wastewater flows in from the higher end of the small-angle screen cylinder at position 23 and flows out from the lower end. Furthermore, when wastewater enters the small screen cylinder 23, the screen holes on the small screen cylinder 23 will screen and discharge large-particle waste residue. Small-particle waste residue and wastewater will move further down. When they move down to the large screen cylinder 22, the large screen cylinder 22 will screen and discharge small-particle waste residue, while the wastewater will flow into the storage tank 25. This achieves the purpose of screening large and small-particle waste residue, avoiding the phenomenon of waste residue of different sizes clogging the screen holes, and thus improving the screening efficiency. Furthermore, when wastewater enters the small screen cylinder 23 to begin screening waste residue, the rotating wheel 24 installed at the higher end of the large screen cylinder 22 will start to rotate in conjunction with the drive component 3. The rotating wheel 24 will drive the large screen cylinder 22 and the small screen cylinder 23 to rotate simultaneously, thereby avoiding the phenomenon of waste residue being stuck in the screen holes and ensuring that the screen holes are unobstructed.

[0021] In this embodiment, the active part 31 is installed on one side of the screening assembly 2, and the driven part 32 is installed on the other side of the screening assembly 2.

[0022] Among them, the active part 31 is the main driving part and has a power source, while the driven part 32 is the secondary driving part and has no power source.

[0023] In this embodiment, multiple active support plates 311 are mounted on the support frame 1 and are located at both ends of the support frame 1. The active wheel frame 312 is mounted on the support frame 1 and is located on one side of one of the active support plates 311. The active wheel 313 is mounted on the active wheel frame 312. The active rod 314 is mounted between the multiple active support plates 311, the active wheel frame 312, and the active wheel 313. The output end of the active motor 315 is connected to the active rod 314.

[0024] Among them, the active support plate 311 and the active wheel frame 312 play a supporting role, and the surface of the active wheel 313 is serrated. Meanwhile, when the active motor 315 is powered on and starts working, the output end of the active motor 315 drives the active rod 314 to start rotating. Subsequently, the active rod 314 drives the active wheel 313 to start rotating. The active wheel 313 meshes with the rotating wheel 24 in the screening assembly 2. The active wheel 313 then drives the rotating wheel 24 to start rotating. The rotating wheel 24 then drives the large screen cylinder 22 and the small screen cylinder 23 to rotate simultaneously, thereby avoiding the phenomenon of waste residue being stuck in the screen holes and ensuring that the screen holes are unobstructed.

[0025] In this embodiment, multiple driven support plates 321 are installed on the side of the support frame 1 away from the driving part 31, and are respectively located at both ends of the support frame 1. The driven wheel frame 322 is installed on the support frame 1 and is located on one side of one of the driven support plates 321. The driven wheel 323 is installed on the driven wheel frame 322. The driven rod 324 is installed between the multiple driven support plates 321, the driven wheel frame 322, and the driven wheel 323.

[0026] Among them, the driven support plate 321 and the driven wheel frame 322 provide support, and the surface of the driven wheel 323 is serrated; At the same time, when the driving wheel 313 drives the rotating wheel 24 to start rotating, the driven wheel 323 and the rotating wheel 24 are in contact with each other and also rotate, playing an auxiliary motion role and providing a stable working environment for the driving wheel 313.

[0027] In this embodiment, the infusion tube 41 is inserted through the screening assembly 2, and multiple spray tubes 42 are inserted through the infusion tube 41. The storage pump 43 is connected to one end of the infusion tube 41, the mixing tube 44 is installed at the bottom of the screening assembly 2, and the spiral blade 45 is installed inside the mixing tube 44.

[0028] When the residue-free wastewater flows into the storage tank 25, the storage pump 43 is powered by an external motor and starts working. The flocculant is pumped into the delivery pipe 41 through the storage pump 43. At the same time, due to the pressure applied by the storage pump 43, the flocculant is sprayed into the storage tank 25 through multiple spray pipes 42 and begins to mix with the residue-free wastewater. Subsequently, the residue-free wastewater mixed with the flocculant flows into the mixing pipe 44, which is equipped with a spiral blade 45. At this time, the spiral blade 45 forces the mixed wastewater to generate a combined motion of axial propulsion flow and radial rotation flow, forming micro vortices with a diameter of 1-10 mm. Compared with traditional mechanical stirring (which mainly generates large-scale eddies), the micro vortices can quickly disperse the flocculant into nano-sized droplets, increasing the contact area with the sediments in the residue-free wastewater, thereby improving the efficiency of the flocculation reaction.

[0029] In this embodiment, the water recovery rack 51 is installed at the bottom of the mixing component 4, the guide tube 52 is installed inside the water recovery rack 51, the floc recovery rack 53 is installed at the bottom of the water recovery rack 51, the stirring shaft 54 ​​is installed on the water recovery rack 51, the collecting motor 55 is installed at one end of the stirring shaft 54 ​​near the floc recovery rack 53, the separating blade 56 is installed at one end of the stirring shaft 54 ​​near the guide tube 52, and the filter screen 57 is installed inside the water recovery rack 51 and located between the water recovery rack 51 and the floc recovery rack 53.

[0030] During the downward movement of the mixed water, flocculation gradually occurs, separating into water and flocs. The water continues to move downward through the guide pipe 52. Simultaneously, the collecting motor 55 is energized and begins operation. The output of the collecting motor 55 drives the stirring shaft 54 ​​to rotate, and the separating blades 56 on the stirring shaft 54 ​​also rotate. The bottom of the guide pipe 52 and the separating blades 56 are both arc-shaped with a gap. When the water and flocs reach this gap, they flow within it, simultaneously being separated by the high-speed rotating separating blades. The centrifugal force generated by the plate 56 causes water and flocs to fly out quickly. During the flight, the water passes through the filter screen 57 and falls into the collection pool of the water recycling rack 51. The water is then recycled through the drainage pipe at the bottom of the pool. The flocs, because their size is larger than the aperture of the filter screen 57, cannot pass through the filter screen 57 and move down along the inner wall of the filter screen 57. Multiple drain outlets are provided at the bottom of the water recycling rack 51. The flocs flow into the floc recycling rack 53 through the drain outlets, thereby achieving the purpose of separating water and flocs and avoiding the phenomenon of water short-circuiting.

[0031] In summary, the eco-friendly ceramic brick processing wastewater recycling mechanism includes a support frame 1, a screening component 2 for screening out waste residue from the wastewater, a drive component 3 for driving the screening component 2 to achieve shaftless transmission, a mixing component 4 for mixing wastewater and flocculant, and a collection component 5 for collecting flocs. The support frame 1 is placed vertically on the ground, the screening component 2 is inclinedly arranged on the support frame 1, multiple drive components 3 are provided and respectively installed on both sides of the screening component 2, the mixing component 4 is installed at the bottom of the screening component 2, and the collection component 5 is installed at the bottom of the mixing component 4. This utility model provides an eco-friendly ceramic brick. The wastewater recycling mechanism separates waste residue of different particle sizes from the wastewater through the screening component 2, thereby avoiding the phenomenon of waste residue getting stuck or stagnant in the screen cylinder, thus improving the screening effect. The drive component 3 avoids the phenomenon of large particles or clumps of impurities getting stuck on the shaft, thus ensuring screening efficiency. The mixing component 4 avoids the influence of the stirring shaft 54 ​​on the flocculation reaction of sediment and flocculant. The spiral structure of the mixing component 4 itself allows the two to react and be discharged on their own, thus ensuring that the flocs are not destroyed, thereby improving the flocculation reaction effect. The collection component 5 solves the shortcomings of traditional sedimentation tanks, such as large footprint and short-circuit water flow, thus improving separation efficiency.

[0032] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A wastewater recycling mechanism for eco-friendly ceramic brick processing, characterized in that, include A support frame, which is placed vertically on the ground; A screening component for screening out waste residue from wastewater, wherein the screening component is inclinedly arranged on the support frame; The screening assembly includes a housing, a large sieve cylinder, a small sieve cylinder, a rotating wheel, and a liquid storage tank. The housing is mounted on the support frame, the large sieve cylinder is mounted on the housing, the small sieve cylinder is mounted on the large sieve cylinder, the rotating wheel is mounted at one end of the large sieve cylinder, and the liquid storage tank is mounted at the bottom end of the support frame. A drive assembly for driving the screening assembly to achieve shaftless transmission, wherein multiple drive assemblies are provided and are respectively installed on both sides of the screening assembly; A mixing assembly for mixing wastewater and flocculant, the mixing assembly being installed at the bottom end of the screening assembly; A collection component for collecting flocculent material is installed at the bottom of the mixing component.

2. The eco-friendly ceramic brick processing wastewater recycling mechanism according to claim 1, characterized in that, The drive assembly includes an active part and a driven part, the active part being installed on one side of the screening assembly and the driven part being installed on the other side of the screening assembly.

3. The eco-friendly ceramic brick processing wastewater recycling mechanism according to claim 2, characterized in that, The active unit includes multiple active support plates, an active wheel frame, an active wheel, an active rod, and an active motor. The multiple active support plates are all mounted on the support frame and are located at both ends of the support frame. The active wheel frame is mounted on the support frame and is located on one side of one of the active support plates. The active wheel is mounted on the active wheel frame. The active rod is mounted between the multiple active support plates, the active wheel frame, and the active wheel. The output end of the active motor is connected to the active rod.

4. The eco-friendly ceramic brick processing wastewater recycling mechanism according to claim 2, characterized in that, The driven part includes multiple driven support plates, driven wheel frames, driven wheels, and driven rods. The multiple driven support plates are all installed on the side of the support frame away from the driving part and are respectively located at both ends of the support frame. The driven wheel frame is installed on the support frame and is located on one side of one of the driven support plates. The driven wheel is installed on the driven wheel frame. The driven rod is installed between the multiple driven support plates, the driven wheel frames, and the driven wheels.

5. The eco-friendly ceramic brick processing wastewater recycling mechanism according to claim 1, characterized in that, The mixing assembly includes an infusion tube, multiple spray tubes, a storage pump, a mixing tube, and a spiral blade. The infusion tube passes through the screening assembly, and the multiple spray tubes all pass through the infusion tube. The storage pump is connected to one end of the infusion tube, the mixing tube is installed at the bottom end of the screening assembly, and the spiral blade is installed inside the mixing tube.

6. The eco-friendly ceramic brick processing wastewater recycling mechanism according to claim 1, characterized in that, The collection assembly includes a water recovery rack, a guide pipe, a floc recovery rack, a stirring shaft, a collection motor, separating blades, and a filter screen. The water recovery rack is installed at the bottom of the mixing assembly. The guide pipe is installed inside the water recovery rack. The floc recovery rack is installed at the bottom of the water recovery rack. The stirring shaft is installed on the water recovery rack. The collection motor is installed at one end of the stirring shaft near the floc recovery rack. The separating blades are installed at one end of the stirring shaft near the guide pipe. The filter screen is installed inside the water recovery rack and is located between the water recovery rack and the floc recovery rack.

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