Hollow glass microsphere vitrification furnace

By using hollow glass microsphere composite material as a heat insulation layer in a hollow glass microsphere vitrification furnace and fixing it to the outer wall of the furnace body through limiting and fixing components, the problem of heat loss is solved and the efficiency of methanol vaporization and combustion is improved.

CN224530819UActive Publication Date: 2026-07-21XINJIANG DEBANG PETROLEUM TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
XINJIANG DEBANG PETROLEUM TECH CO LTD
Filing Date
2025-09-01
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

Existing hollow glass microsphere vitrification furnaces suffer from heat loss during methanol vaporization, which affects combustion efficiency.

Method used

Hollow glass microsphere composite material is used as the insulation layer. The insulation layer is fixed to the outer wall of the furnace body by limiting and fixing components to reduce heat loss.

Benefits of technology

It effectively reduces heat loss, improves methanol vaporization efficiency, and enhances combustion efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224530819U_ABST
    Figure CN224530819U_ABST
Patent Text Reader

Abstract

The utility model discloses a hollow glass microsphere vitrification furnace, include: frame body, furnace body, first heat insulating layer, second heat insulating layer, limit component and fixed component, the furnace body sets up at the top of frame body, the first heat insulating layer is set up in one side of furnace body, the second heat insulating layer is set up in the other side of furnace body, limit component sets up at the connecting place of first heat insulating layer and second heat insulating layer with frame body, and limit component is used for limiting the moving direction of first heat insulating layer and second heat insulating layer, and fixed component sets up at the connecting place of first heat insulating layer and second heat insulating layer. The utility model discloses through first heat insulating layer, second heat insulating layer, fixed component and limit component's design, when using first heat insulating layer and second heat insulating layer are respectively set up in the middle part of furnace body first, and through limit component and fixed component with first heat insulating layer and second heat insulating layer are fixed in the outer wall of furnace body, and through first heat insulating layer and second heat insulating layer heat insulation is carried out, and the loss of heat is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of vitrification furnace technology, and in particular to a hollow glass microsphere vitrification furnace. Background Technology

[0002] The hollow glass microsphere methanol vaporization furnace is a device that heats liquid methanol to vaporize it and then mixes it with air for combustion. Its key technology lies in achieving efficient methanol vaporization, which requires the system to heat methanol quickly and uniformly, while avoiding local overheating or heat loss through optimized furnace thermal management. If heat is lost, it will lead to incomplete methanol vaporization, thus affecting combustion efficiency. Therefore, this solution proposes a hollow glass microsphere vitrification furnace to solve the above problems. Utility Model Content

[0003] The purpose of this invention is to provide a hollow glass microsphere vitrification furnace to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a hollow glass microsphere vitrification furnace, comprising:

[0005] Frame;

[0006] The furnace body is located on top of the frame;

[0007] The first heat insulation layer is sleeved on one side of the furnace body;

[0008] The second heat insulation layer is fitted onto the other side of the furnace body;

[0009] A limiting component is disposed at the connection between the first and second heat insulation layers and the frame, and the limiting component is used to limit the movement direction of the first and second heat insulation layers;

[0010] A fixing component is disposed at the connection between the first insulation layer and the second insulation layer, and the fixing component is used to fix the position of the first insulation layer and the second insulation layer.

[0011] Preferably, the limiting component includes a limiting ring sleeved on the outer wall of the furnace body, and limiting grooves are formed on opposite sides of the second heat insulation layer and the first heat insulation layer, with the limiting ring inserted into the inside of the limiting grooves.

[0012] Preferably, the fixing component includes a second sliding groove formed at the bottom of the first heat insulation layer, a fixing plate being inserted and connected inside the second sliding groove, a first sliding groove being formed at the bottom of the second heat insulation layer, the fixing plate being inserted and connected inside the first sliding groove, a limiting member being provided at the connection between the fixing plate and the second sliding groove, and a fixing member being provided at the connection between the fixing plate and the first sliding groove.

[0013] Preferably, the limiting member includes a rotating rod symmetrically fixedly connected to the front and back of the fixing plate, and the inner walls of the front and back of the second slide groove are symmetrically provided with rotating grooves, and the rotating rod is inserted into the interior of the rotating groove.

[0014] Preferably, the fixing member includes a locking groove formed on the inner wall of the back side of the first slide, a locking block is inserted and connected inside the locking groove, and a storage groove is formed on the back side of the fixing plate.

[0015] Preferably, a threaded rod is fixedly connected to the front of the locking block, and a threaded hole is opened on the inner wall of the front of the storage groove, with the threaded rod threadedly inserted into the inside of the threaded hole.

[0016] Preferably, the inner wall of the front side of the first chute is provided with a through hole, the threaded rod is inserted into the through hole, one end of the threaded rod is fixedly connected to a rotating block, and the front side of the rotating block is provided with a hexagonal groove.

[0017] The technical effects and advantages of this utility model are as follows:

[0018] This utility model, through the design of a first heat insulation layer, a second heat insulation layer, a fixing component, and a limiting component, allows the first and second heat insulation layers to be respectively fitted onto the middle of the furnace body during use. The first and second heat insulation layers are then fixed to the outer wall of the furnace body by the limiting component and the fixing component. Heat insulation is achieved through the first and second heat insulation layers, reducing heat loss. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0020] Figure 2 This is a front cross-sectional view of the present invention.

[0021] Figure 3 This is one of the top view cross-sectional structural schematic diagrams of this utility model.

[0022] Figure 4 This is the second top view cross-sectional structural schematic diagram of this utility model.

[0023] In the diagram: 1. Frame; 2. Furnace body; 3. First insulation layer; 4. Second insulation layer; 5. Fixing assembly; 501. Rotating groove; 502. Rotating rod; 503. Hexagonal groove; 504. Rotating block; 505. Through hole; 506. Threaded hole; 507. Threaded rod; 508. First sliding groove; 509. Fixing plate; 510. Storage groove; 511. Locking groove; 512. Locking block; 513. Second sliding groove; 6. Restriction assembly; 601. Limiting groove; 602. Restricting ring. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] This utility model provides, for example Figure 1-4 Shown:

[0026] Example 1: A hollow glass microsphere vitrification furnace, comprising:

[0027] Frame 1;

[0028] Furnace body 2, which is located on top of frame 1;

[0029] The first heat insulation layer 3 is sleeved on one side of the furnace body 2;

[0030] The second heat insulation layer 4 is fitted on the other side of the furnace body 2;

[0031] The limiting component 6 is disposed at the connection between the first heat insulation layer 3 and the second heat insulation layer 4 and the frame 1. The limiting component 6 is used to limit the movement direction of the first heat insulation layer 3 and the second heat insulation layer 4.

[0032] Fixing component 5 is disposed at the connection between the first heat insulation layer 3 and the second heat insulation layer 4, and is used to fix the position of the first heat insulation layer 3 and the second heat insulation layer 4.

[0033] It should be noted that the first insulation layer 3 and the second insulation layer 4 are made of hollow glass microsphere composite material. Hollow glass microsphere composite material has multiple advantages as an insulation layer. First, its closed microporous structure can effectively reduce heat conduction and significantly improve heat insulation performance. Second, the low density of the microspheres makes the material lightweight and easy to install. At the same time, the spherical structure of the microspheres gives the material excellent compressive strength and dimensional stability, which can maintain heat insulation performance for a long time. The first insulation layer 3 and the second insulation layer 4 are both set in an arc shape, so that the first insulation layer 3 and the second insulation layer 4 can be fitted onto the outer wall of the furnace body 2 and wrap the furnace body 2. The frame 1 is made of metal and is used to support and fix the furnace body 2 during use.

[0034] Furthermore, during use, the first heat insulation layer 3 and the second heat insulation layer 4 are respectively fitted onto the middle part of the furnace body 2, and the first heat insulation layer 3 and the second heat insulation layer 4 are fixed to the outer wall of the furnace body 2 by the limiting component 6 and the fixing component 5. The first heat insulation layer 3 and the second heat insulation layer 4 provide heat insulation and reduce heat loss.

[0035] Specifically, the limiting component 6 includes a limiting ring 602 sleeved on the outer wall of the furnace body 2, and limiting grooves 601 are opened on the opposite side of the second heat insulation layer 4 and the first heat insulation layer 3, with the limiting ring 602 inserted into the inside of the limiting groove 601.

[0036] It should be noted that at least two limiting rings 602 are provided, both of which are fixedly sleeved on the outer wall of the furnace body 2. Limiting grooves 601 are provided on both the first heat insulation layer 3 and the second heat insulation layer 4. The limiting grooves 601 are adapted to the limiting rings 602, so that the limiting rings 602 can be inserted into the interior of the limiting grooves 601. The limiting rings 602 restrict the movement direction of the first heat insulation layer 3 and the second heat insulation layer 4 with the limiting grooves 601, so as to prevent the first heat insulation layer 3 and the second heat insulation layer 4 from moving in any direction.

[0037] Example 2: Fixing component 5, applied to the vitrification furnace in Example 1;

[0038] Specifically, the fixing component 5 includes a second slide groove 513 formed at the bottom of the first heat insulation layer 3, with a fixing plate 509 inserted inside the second slide groove 513. A first slide groove 508 is formed at the bottom of the second heat insulation layer 4, with the fixing plate 509 inserted inside the first slide groove 508. A limiting member is provided at the connection between the fixing plate 509 and the second slide groove 513, and a fixing member is provided at the connection between the fixing plate 509 and the first slide groove 508. The limiting member includes a rotating rod 502 symmetrically fixedly connected to the front and back of the fixing plate 509. Rotating grooves 501 are symmetrically formed on the inner walls of the front and back of the second slide groove 513, with the rotating rod 502 inserted into the rotating groove 501. Inside 1, the fasteners include a locking groove 511 formed on the inner wall of the back of the first slide 508, a locking block 512 inserted into the inside of the locking groove 511, a storage groove 510 formed on the back of the fixing plate 509, a threaded rod 507 fixedly connected to the front of the locking block 512, a threaded hole 506 formed on the inner wall of the front of the storage groove 510, the threaded rod 507 threadedly inserted into the inside of the threaded hole 506, a through hole 505 formed on the inner wall of the front of the first slide 508, the threaded rod 507 inserted into the inside of the through hole 505, a rotating block 504 fixedly connected to one end of the threaded rod 507, and a hexagonal groove 503 formed on the front of the rotating block 504.

[0039] It should be noted that the second slide groove 513 and the first slide groove 508 are adapted to the fixed plate 509, allowing the fixed plate 509 to slide inside the second slide groove 513 and the first slide groove 508. The rotating groove 501 is adapted to the rotating rod 502, allowing the rotating rod 502 to slide inside the rotating groove 501. The rotating groove 501 limits the movement distance of the rotating rod 502 and the fixed plate 509. When the rotating rod 502 moves to the inner wall of the bottom end of the rotating groove 501 and fits, the rotating rod 502 can rotate, and the rotating rod 502 drives the fixed plate 509 to rotate. The hexagonal groove 503 is adapted to the hexagonal wrench, allowing the hexagonal wrench to be inserted into the hexagonal groove 503. When it is necessary to rotate the threaded rod 507, the hexagonal wrench is inserted into the hexagonal groove 503, and the hexagonal wrench drives the rotating block 504 and the threaded rod 507 to rotate.

[0040] Furthermore, when it is necessary to fix the first heat insulation layer 3 and the second heat insulation layer 4 to the furnace body 2, the first heat insulation layer 3 and the second heat insulation layer 4 are first fitted onto the outer wall of the furnace body 2, and the movement direction of the first heat insulation layer 3 and the second heat insulation layer 4 is restricted by the limiting component 6. Then, the fixing plate 509 is rotated around the rotating rod 502 as the center, and one end of the fixing plate 509 is moved into the interior of the first sliding groove 508. Then, the fixing plate 509 is moved upward so that the locking block 512 on the fixing plate 509 is aligned with the locking groove 511. Then, the locking block 512 is moved by rotating the threaded rod 507 and moved into the interior of the locking groove 511. The locking block 512 is restricted by the locking groove 511, and the second heat insulation layer 4 is fixed to the fixing plate 509 by restricting the movement of the locking block 512. The first heat insulation layer 3 is pulled back by the fixing plate 509. In this way, the first heat insulation layer 3 and the second heat insulation layer 4 are fixed.

[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A hollow glass microsphere vitrification furnace, characterized in that, include: Frame (1); Furnace body (2), which is located on top of frame (1); The first heat insulation layer (3) is sleeved on one side of the furnace body (2); The second heat insulation layer (4) is fitted on the other side of the furnace body (2); A limiting component (6) is provided at the connection between the first heat insulation layer (3) and the second heat insulation layer (4) and the frame (1). The limiting component (6) is used to limit the movement direction of the first heat insulation layer (3) and the second heat insulation layer (4). Fixing component (5) is provided at the connection between the first heat insulation layer (3) and the second heat insulation layer (4), and the fixing component (5) is used to fix the position of the first heat insulation layer (3) and the second heat insulation layer (4).

2. The hollow glass microsphere vitrification furnace according to claim 1, characterized in that, The limiting component (6) includes a limiting ring (602) sleeved on the outer wall of the furnace body (2). The second heat insulation layer (4) and the first heat insulation layer (3) each have a limiting groove (601) on their opposite sides. The limiting ring (602) is inserted into the inside of the limiting groove (601).

3. The hollow glass microsphere vitrification furnace according to claim 1, characterized in that, The fixing component (5) includes a second groove (513) opened at the bottom of the first heat insulation layer (3), a fixing plate (509) is inserted and connected inside the second groove (513), a first groove (508) is opened at the bottom of the second heat insulation layer (4), the fixing plate (509) is inserted and connected inside the first groove (508), a limiting member is provided at the connection between the fixing plate (509) and the second groove (513), and a fixing member is provided at the connection between the fixing plate (509) and the first groove (508).

4. The hollow glass microsphere vitrification furnace according to claim 3, characterized in that, The limiting component includes a rotating rod (502) symmetrically fixedly connected to the front and back of the fixing plate (509). The inner walls of the front and back of the second slide groove (513) are symmetrically provided with rotating grooves (501), and the rotating rod (502) is inserted into the interior of the rotating groove (501).

5. A hollow glass microsphere vitrification furnace according to claim 3, characterized in that, The fastener includes a locking groove (511) formed on the inner wall of the back side of the first slide (508), a locking block (512) is inserted and connected inside the locking groove (511), and a storage groove (510) is formed on the back side of the fixing plate (509).

6. The hollow glass microsphere vitrification furnace according to claim 5, characterized in that, The locking block (512) is fixedly connected to a threaded rod (507) on its front side, and the inner wall of the front side of the storage groove (510) is provided with a threaded hole (506), and the threaded rod (507) is threadedly inserted into the inside of the threaded hole (506).

7. A hollow glass microsphere vitrification furnace according to claim 6, characterized in that, The inner wall of the front side of the first slide (508) is provided with a through hole (505), and the threaded rod (507) is inserted into the through hole (505). One end of the threaded rod (507) is fixedly connected to a rotating block (504), and the front side of the rotating block (504) is provided with a hexagonal groove (503).