A resin composite surface activation unit

Abstract

The utility model discloses a resin composite material surface activation unit relates to resin material surface activation technical field, this resin composite material surface activation unit, including the conveying line, one side of conveying line is provided with support assembly, the top surface mounting of support assembly has mobile assembly, one side mounting of mobile assembly has activation assembly, the outside surface mounting of activation assembly has adsorption subassembly, wherein: support assembly is used for installing mobile assembly and control equipment, mobile assembly includes support stick and guide rail, the top surface mounting of support stick has the guide rail, the outside slide coupling of guide rail has the sliding block, adsorption subassembly includes adsorption pipe and branch pipe, and the outside surface mounting of adsorption pipe is in activation assembly. The utility model discloses through adsorption pipe and many branch pipe design, realize waste gas full coverage collection, cooperate valve zoning control, effectively reduce harmful gas diffusion.

Description

Technical Field

[0001] This utility model relates to the field of resin material surface activation technology, specifically a resin composite material surface activation unit. Background Technology

[0002] Surface activation of resin composites mainly involves modifying the material surface through physical or chemical methods to improve adhesion, coating adhesion, or functionality. Methods such as plasma treatment or acid etching are used to increase surface roughness, forming a micron-level uneven structure to enhance mechanical interlocking with the substrate (such as metal or ceramic). High-frequency electric fields are used to ionize gases (such as oxygen or argon) to generate high-energy particles that bombard the resin surface, introducing active functional groups and cleaning the surface.

[0003] In existing surface activation processes for resin composite materials, ozone (O3) and nitrogen oxides (NOx) may be generated during the plasma activation process when ionized gas is released onto the surface of the silicone composite material by a plasma nozzle. X Harmful gases such as ... Utility Model Content

[0004] This invention provides a resin composite material surface activation unit that has the advantage of collecting harmful gases generated during the plasma activation process by following the plasma nozzle. This addresses the problem in existing resin composite material surface activation processes where ozone (O3) and nitrogen oxides (NOx) may be generated during plasma activation when the plasma nozzle releases ionized gases onto the silicone composite material surface. X Harmful gases such as ...

[0005] To achieve the purpose of collecting harmful gases generated during the plasma activation process by following the plasma nozzle, this utility model provides the following technical solution: a resin composite material surface activation unit, including a conveyor line, a support assembly is provided on one side of the conveyor line, the support assembly includes a first support frame and a second support frame, the first support frame is installed on one side of the conveyor line, the second support frame is installed on the opposite side of the first support frame, a controller is installed on the upper part of the first support frame, and a support plate is installed on the top surface of the second support frame.

[0006] As a preferred embodiment of this utility model, a movable component is installed on the top surface of the support component. The movable component includes a support rod and a guide rail. The guide rail is installed on the top surface of the support rod, and a slider is slidably connected to the outer side of the guide rail. The movable component also includes a motor and a threaded rod. The motor is installed on one side of the guide rail, and the threaded rod is rotatably connected to the inside of the guide rail. The output end of the motor is connected to one end of the threaded rod. The motor is electrically connected to the controller, and the slider is threadedly connected to the outer surface of the threaded rod.

[0007] As a preferred embodiment of this utility model, an activation component is installed on one side of the moving component. The activation component includes a nozzle and a main unit. The nozzle is installed on the inner wall of the adsorption tube, and the main unit is installed at the lower part of the conveyor line. The main unit is electrically connected to the nozzle and to the controller.

[0008] As a preferred embodiment of this utility model, an adsorption component is installed on the outer surface of the activation component. The adsorption component includes an adsorption tube and branch tubes. The adsorption tube is installed on the outer surface of the activation component and is used to collect harmful gases generated by the nozzle during operation. Four branch tubes are connected to one side of the adsorption tube.

[0009] As a preferred technical solution of this utility model, the adsorption assembly further includes a distribution plate, a valve and a support shaft. Each of the four distribution pipes corresponds to and is connected to a mounting hole of a distribution plate. A valve is installed in the middle of each distribution pipe. The distribution plate is installed on the side end of the adsorption tube and has four mounting holes that are connected to each other. One end of each distribution pipe is connected to a disassembly pipe for disassembly and cleaning.

[0010] As a preferred technical solution of this utility model, the support shaft is installed on the side of the distribution plate and is centered. The outer surface of the support shaft is provided with four sliding grooves in a rectangular array. A sliding ring is slidably connected to the inner wall of the sliding groove. Each sliding ring corresponds to a disassembly tube and the disassembly tube is rotatably connected to the inner wall of the sliding ring. The distribution tube is connected to the disassembly tube.

[0011] As a preferred technical solution of this utility model, the other end of the disassembly tube is connected to a filter element by a thread, the other ends of the four filter elements are connected to a common collection tube, the collection tube is connected to the filter elements, and the other end of the collection tube is connected to an external waste collection device.

[0012] Compared with the prior art, the present invention provides a resin composite material surface activation unit, which has the following beneficial effects:

[0013] This resin composite material surface activation unit uses an adsorption component with an adsorption tube and multi-pipe design to achieve full-coverage collection of exhaust gas. Combined with valve-based zone control, it effectively reduces the diffusion of harmful gases. The disassembly pipe and filter element are connected by threads, and the sliding design of the sliding ring and groove allows for quick filter element replacement without tools, reducing downtime and maintenance costs. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the support component and activation component of this utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the mobile component of this utility model;

[0017] Figure 4 This is a schematic diagram of the moving component of this utility model from another angle;

[0018] Figure 5 This is a schematic diagram of the adsorption component structure of this utility model;

[0019] Figure 6 This utility model provides Figure 5 Enlarged schematic diagram of part A in the middle.

[0020] In the diagram: 1. Conveyor line; 2. Support assembly; 20. First support frame; 21. Second support frame; 22. Controller; 23. Support plate; 3. Moving assembly; 30. Support rod; 31. Guide rail; 32. Motor; 33. Threaded rod; 34. Slider; 4. Activation assembly; 40. Nozzle; 41. Main unit; 5. Adsorption assembly; 50. Adsorption tube; 51. Divider plate; 52. Divider pipe; 53. Valve; 54. Support shaft; 55. Slide groove; 56. Sliding ring; 57. Disassembly pipe; 58. Filter element; 59. Collection pipe. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example 1

[0022] Please see Figures 1-6This utility model discloses a surface activation unit for resin composite materials, including a conveyor line, a support assembly on one side of the conveyor line, a moving assembly mounted on the top surface of the support assembly, an activation assembly mounted on one side of the moving assembly, and an adsorption assembly mounted on the outer surface of the activation assembly, wherein:

[0023] The moving component includes a support rod 30 and a guide rail 31. The guide rail 31 is mounted on the top surface of the support rod 30, and a slider 34 is slidably connected to the outer side of the guide rail 31.

[0024] The adsorption assembly includes an adsorption tube 50 and branch tubes 52. The adsorption tube 50 is installed on the outer surface of the activation assembly. The adsorption tube 50 is used to collect harmful gases generated by the nozzle 40 during operation. Four branch tubes 52 are connected to one side of the adsorption tube 50. One end of each branch tube 52 is connected to a disassembly tube 57 for disassembly and cleaning.

[0025] The support assembly includes a first support frame 20 and a second support frame 21. The first support frame 20 is installed on one side of the conveyor line, and the second support frame 21 is installed on the opposite side of the first support frame 20. A controller 22 is installed on the upper part of the first support frame 20, and a support plate 23 is installed on the top surface of the second support frame 21.

[0026] The activation component includes a nozzle 40 and a main unit 41. The nozzle 40 is installed on the inner wall of the adsorption tube 50, and the main unit 41 is installed at the bottom of the conveyor line. The main unit 41 is electrically connected to the nozzle 40 and to the controller 22.

[0027] It should be noted that one end of the bottom surface of the support plate 23 is connected to the first support frame 20, and as can be seen from the attached drawings, the other end of the bottom surface of the support plate 23 is fixedly connected to the side and top surface of the conveyor line 1. This connection method is used to provide stable working support for the moving component 3 and the adsorption component 5. Example 2

[0028] Based on the above embodiment 1, please refer to Figures 5-6 The moving component also includes a motor 32 and a threaded rod 33. The motor 32 is mounted on one side of the guide rail 31, and the threaded rod 33 is rotatably connected to the inside of the guide rail 31. The output end of the motor 32 is connected to one end of the threaded rod 33. The motor 32 is electrically connected to the controller 22. The slider 34 is connected to the outer surface of the threaded rod 33 by a thread.

[0029] The adsorption assembly also includes a distribution plate 51, a valve 53, and a support shaft 54. The distribution plate 51 is installed on the side end of the adsorption tube 50 and has four mounting holes that are connected to each other. Each of the four branch tubes 52 corresponds to and is connected to one mounting hole of the distribution plate 51. Each branch tube 52 has a valve 53 installed in the middle.

[0030] The support shaft 54 ​​is installed on the side of the sub-disc 51 and is centered. The outer surface of the support shaft 54 ​​has four sliding grooves 55 in a rectangular array. A sliding ring 56 is slidably connected to the inner wall of the sliding groove 55. Each sliding ring 56 corresponds to a disassembly tube 57 and the disassembly tube 57 is rotatably connected to the inner wall of the sliding ring 56. The sub-pipe 52 is connected to the disassembly tube 57.

[0031] The other end of the disassembly tube 57 is connected to a filter element 58 via a thread. The other ends of the four filter elements 58 are connected to a common collection tube 59. The collection tube 59 is connected to the filter elements 58. The other end of the collection tube 59 is connected to an external waste collection device.

[0032] It should be noted that the other end of the collection tube 59 is connected to the gas adsorption and collection device, and this device should have the characteristics of negative pressure adsorption. The valve 53 is manually operated to facilitate the disassembly and maintenance of the individual corresponding filter element 58. The nozzle 40 in the activation component 4 and the main unit 41 are connected by electricity and the gas that needs to be activated by electro-ionization in order to complete the activation process of the resin composite material.

[0033] The working principle and usage process of this utility model are as follows: The resin composite material is placed on the conveyor line 1, and the equipment is started by the controller 22. The controller 22 simultaneously activates the valve 53 of the main unit 41, the motor 32, and the adsorption component 5.

[0034] Motor 32 drives threaded rod 33 to rotate, causing slider 34 to move along guide rail 31, adjusting nozzle 40 to a specified position on the material surface. Main unit 41 controls nozzle 40 to spray activator, performing plasma or chemical activation treatment on the surface of resin composite material.

[0035] The adsorption tube 50 collects the exhaust gas generated by the nozzle 40 simultaneously through the branch pipe 52, and the valve 53 adjusts the adsorption intensity of each area. After preliminary filtration by the filter element 58 in the disassembly pipe 57, the exhaust gas is collected in the collection pipe 59 and finally discharged into the external collection device. After the equipment is turned off, the disassembly pipe 57 is rotated to separate from the filter element 58, and the filter element is cleaned or replaced.

[0036] Close the valve 53 corresponding to the filter element 58 that needs replacement and rotate the target disassembly pipe 57. Since the disassembly pipe 57 is rotatably connected to the sliding ring 56, the sliding ring 56 slides outward along the groove 55 of the support shaft 54, separating the disassembly pipe 57 from the distributor 51. Continue rotating the disassembly pipe 57; because the filter element 58 is threadedly connected to the end of the disassembly pipe 57, the filter element 58 is unscrewed and removed. After replacing the filter element 58, rotate the disassembly pipe 57 in the opposite direction; the sliding ring 56 slides back to its original position along the groove 55 and reconnects with the distributor 51.

Claims

1. A resin composite material surface activation unit, comprising a conveyor line (1), characterized in that: A support assembly (2) is provided on one side of the conveyor line (1), a moving assembly (3) is installed on the top surface of the support assembly (2), an activation assembly (4) is installed on one side of the moving assembly (3), and an adsorption assembly (5) is installed on the outer surface of the activation assembly (4), wherein: The moving component (3) includes a support rod (30) and a guide rail (31). The guide rail (31) is mounted on the top surface of the support rod (30), and a slider (34) is slidably connected to the outside of the guide rail (31). The adsorption assembly (5) includes an adsorption tube (50) and branch tubes (52). The adsorption tube (50) is installed on the outer surface of the activation assembly (4). The adsorption tube (50) is used to collect harmful gases generated by the nozzle (40). Four branch tubes (52) are connected to one side of the adsorption tube (50). One end of each branch tube (52) is connected to a disassembly tube (57) for disassembly and cleaning.

2. The resin composite material surface activation unit according to claim 1, characterized in that: The support assembly (2) includes a first support frame (20) and a second support frame (21). The first support frame (20) is installed on one side of the conveyor line (1), and the second support frame (21) is installed on the opposite side of the first support frame (20). A controller (22) is installed on the upper part of the first support frame (20), and a support plate (23) is installed on the top surface of the second support frame (21).

3. The resin composite material surface activation unit according to claim 2, characterized in that: The moving component (3) also includes a motor (32) and a threaded rod (33). The motor (32) is mounted on one side of the guide rail (31), and the threaded rod (33) is rotatably connected to the inside of the guide rail (31). The output end of the motor (32) is connected to one end of the threaded rod (33). The motor (32) is electrically connected to the controller (22). The slider (34) is threadedly connected to the outer surface of the threaded rod (33).

4. The resin composite material surface activation unit according to claim 2, characterized in that: The activation component (4) includes a nozzle (40) and a main unit (41). The nozzle (40) is installed on the inner wall of the adsorption tube (50), and the main unit (41) is installed at the lower part of the conveyor line (1). The main unit (41) and the nozzle (40) are electrically connected, and the main unit (41) and the controller (22) are electrically connected.

5. The resin composite material surface activation unit according to claim 1, characterized in that: The adsorption assembly (5) also includes a distribution plate (51), a valve (53) and a support shaft (54). The distribution plate (51) is installed on the side end of the adsorption tube (50) and has four mounting holes that are connected to each other. Each of the four branch tubes (52) corresponds to and is connected to one mounting hole of a distribution plate (51). Each branch tube (52) has a valve (53) installed in the middle.

6. The resin composite material surface activation unit according to claim 5, characterized in that: The support shaft (54) is installed on the side and centered of the sub-disc (51). The outer surface of the support shaft (54) is provided with four sliding grooves (55) in a rectangular array. A sliding ring (56) is slidably connected to the inner wall of the sliding groove (55). Each sliding ring (56) corresponds to a disassembly tube (57) and the disassembly tube (57) is rotatably connected to the inner wall of the sliding ring (56). The sub-disassembly tube (52) and the disassembly tube (57) are connected.

7. The resin composite material surface activation unit according to claim 1, characterized in that: The other end of the disassembly tube (57) is connected to a filter element (58) by a thread. The other ends of the four filter elements (58) are connected to a collection tube (59). The collection tube (59) is connected to the filter elements (58). The other end of the collection tube (59) is connected to an external waste collection device.

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