A biological fermentation box facilitating unloading treatment

By designing an invertible fermentation chamber and a transmission gear system, the problems of low unloading efficiency and easy clogging in biological fermentation chambers were solved, enabling fast and stable unloading and fermentation operations.

CN224530889UActive Publication Date: 2026-07-21JIANGSU ZHONGZHILIN NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU ZHONGZHILIN NEW MATERIAL TECHNOLOGY CO LTD
Filing Date
2025-05-29
Publication Date
2026-07-21

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Abstract

The utility model provides a biological fermentation box convenient to unload and handle relates to biological fermentation box field, include: fermentation subassembly, fermentation subassembly is by outer box mechanism and inner box mechanism composition, fermentation subassembly can realize the fermentation use to its internal material, and fermentation subassembly is through directly inverting fermentation box body to unload when unloading operation, the material in fermentation box body can be quickly, completely pour out unloading, and need not the rest auxiliary unloading equipment, unload fast and convenient, not prone to jam situation, solved the existing biological fermentation box after fermentation, unload, is through the pipeline connected with the fermentation chamber and realizes unloading, the unloading pipeline inner diameter is much smaller than the fermentation chamber, causes the material to be limited in flow velocity because of the sudden reduction of flow area when unloading, unloading efficiency reduces greatly, and the viscous material, solid particle etc.
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Description

Technical Field

[0001] This utility model relates to the field of biological fermentation box technology, and in particular to a biological fermentation box that is easy to unload. Background Technology

[0002] A bio-fermentation chamber is a device used in bio-fermentation processes. It provides suitable environmental conditions for the growth, metabolism, and product synthesis of microorganisms or other biological cells.

[0003] When existing bio-fermentation tanks are in use, the material is unloaded through a pipe connected to the fermentation chamber after fermentation. The inner diameter of the unloading pipe is much smaller than that of the fermentation chamber, which causes the material to be unloaded. This results in a sharp reduction in flow area and flow rate, which significantly reduces unloading efficiency. Furthermore, viscous materials and solid particles are prone to accumulating and clogging in the pipe during unloading, leading to poor stability and low practicality. Utility Model Content

[0004] This utility model relates to a biological fermentation box that facilitates unloading. It has a fermentation component that can ferment the materials inside. During the unloading operation, the fermentation box is directly inverted for unloading. The materials inside the fermentation box can be quickly and thoroughly poured out without the need for other auxiliary unloading equipment. Unloading is fast and convenient, and it is not prone to blockage. It has excellent stability and practicality.

[0005] This utility model provides a bio-fermentation box that facilitates unloading, specifically including: a fermentation component and a support base. The fermentation component consists of an outer box mechanism and an inner box mechanism. The outer box mechanism includes a channel box, a drive motor, an electric push rod, and a transmission gear ring. The channel box is fixedly installed on the top of the support base, the drive motor is fixedly installed on one side of the channel box, and the electric push rod is fixedly installed on the other side of the channel box. The transmission gear ring is rotatably connected to the inside of the channel box, and both the inner and outer rings of the transmission gear ring are provided with racks. The inner box mechanism includes a fermentation box, a stirring rod, and a transmission shaft. The fermentation box is rotatably connected to the inside of the channel box, and the stirring rod is rotatably connected to the inside of the fermentation box. The transmission shaft is rotatably connected to the bottom of the fermentation box, and one end of the transmission shaft and the bottom of the stirring rod are connected by a bevel gear set.

[0006] Furthermore, the top of the channel box is provided with a feeding channel, and the bottom of the channel box is provided with a discharging channel, with the feeding channel and the discharging channel on the same vertical line.

[0007] Furthermore, the fermentation chamber is provided inside the fermentation box. The fermentation chamber is designed with a bottom-sealed and top-open design, and the stirring rod is located inside the fermentation chamber.

[0008] Furthermore, a positioning gear is provided on the outside of the rotating shaft on one side of the fermentation chamber, and a positioning rack is provided at the bottom of the push rod of the electric push rod, and the positioning gear and the positioning rack mesh with each other for transmission.

[0009] Furthermore, the drive motor has a drive gear on its outside shaft, and the drive gear meshes with the inner ring rack of the transmission gear ring.

[0010] Furthermore, the other end of the drive shaft is provided with a stirring gear, and the stirring gear and the outer ring rack of the drive gear ring mesh with each other for transmission.

[0011] This utility model provides a bio-fermentation box that facilitates unloading, and has the following beneficial effects: The fermentation unit not only provides a stable and efficient fermentation environment for materials, but also demonstrates significant advantages in the unloading process. Traditional unloading methods are often inefficient due to pipe size limitations. However, this fermentation unit breaks through this predicament by cleverly designing the fermentation tank as a directly invertible structure. During unloading, simply invert the fermentation tank, and the internal materials can be quickly and thoroughly discharged under gravity, without relying on auxiliary unloading equipment such as screw conveyors. This greatly simplifies the unloading process. This design not only significantly improves unloading efficiency but also fundamentally avoids the risk of material blockage, achieving fast and convenient unloading in a simple and reliable way. It fully demonstrates its stability and practicality in actual applications, bringing a more efficient and smooth operating experience to fermentation production. Attached Figure Description

[0012] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings of the embodiments will be briefly described below.

[0013] The accompanying drawings described below are only related to some embodiments of the present invention and are not intended to limit the scope of the present invention.

[0014] In the attached diagram: Figure 1 A schematic diagram of the structure of this utility model is shown.

[0015] Figure 2 This diagram shows the internal structure of the fermentation chamber when the opening is aligned with the feed channel.

[0016] Figure 3 A schematic diagram of the disassembled outer casing mechanism of this utility model is shown.

[0017] Figure 4 A schematic diagram of the disassembled inner box mechanism of this utility model is shown.

[0018] Figure 5This diagram shows the internal structure of the fermentation chamber when the opening is aligned with the unloading channel.

[0019] List of reference numerals 1. Outer casing mechanism; 101. Channel box body; 1011. Feeding channel; 1012. Discharge channel; 102. Drive motor; 1021. Drive gear; 103. Electric push rod; 1031. Positioning rack; 104. Transmission gear ring; 2. Inner box mechanism; 201. Fermentation box body; 2011. Fermentation chamber; 2012. Positioning gear; 202. Stirring rod; 203. Drive shaft; 2031. Stirring gear; 3. Support base. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the described embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0021] Please refer to Figures 1 to 5 Example 1: This utility model proposes a bio-fermentation box that facilitates unloading, comprising: a fermentation assembly and a support base 3. The fermentation assembly consists of an outer box mechanism 1 and an inner box mechanism 2. The outer box mechanism 1 includes a channel box 101, a drive motor 102, an electric push rod 103, and a transmission gear ring 104. The channel box 101 is fixedly installed on the top of the support base 3, the drive motor 102 is fixedly installed on one side of the channel box 101, and the electric push rod 103 is fixedly installed on the other side of the channel box 101. The transmission gear ring... 104 is rotatably connected inside the channel box 101, and both the inner and outer rings of the transmission gear ring 104 are equipped with racks; the inner box mechanism 2 includes a fermentation box 201, a stirring rod 202 and a transmission shaft 203. The fermentation box 201 is rotatably connected inside the channel box 101, and the stirring rod 202 is rotatably connected inside the fermentation box 201. The transmission shaft 203 is rotatably connected to the bottom of the fermentation box 201, and one end of the transmission shaft 203 and the bottom of the stirring rod 202 are connected by a bevel gear set.

[0022] The fermentation chamber 201 has a fermentation chamber 2011 inside. A positioning gear 2012 is located on the outside of the rotating shaft on one side of the fermentation chamber 201, and a positioning rack 1031 is located at the bottom of the electric push rod 103. The positioning gear 2012 and the positioning rack 1031 mesh and drive each other. During use, the electric push rod 103 can position the fermentation chamber 201 within the channel chamber 101. When the electric push rod 103 extends or retracts, the positioning rack 1031 drives the positioning gear 2012 to rotate the fermentation chamber 201, thereby changing the internal position of the fermentation chamber 201. The fermentation chamber 2011 has an opening facing upwards. The top of the channel box 101 has a feeding channel 1011, and the bottom of the channel box 101 has a discharging channel 1012. The feeding channel 1011 and the discharging channel 1012 are on the same vertical line. When the fermentation chamber 2011 is used with its opening facing downwards, the opening of the fermentation chamber 2011 is aligned with the feeding channel 1011, which enables feeding and fermentation operations. When the fermentation chamber 2011 is used with its opening facing downwards, the opening of the fermentation chamber 2011 is aligned with the discharging channel 1012, which enables rapid discharging operations.

[0023] The drive motor 102 has a drive gear 1021 on its external shaft, which meshes with the inner rack of the transmission ring 104. The other end of the transmission shaft 203 has a stirring gear 2031, which meshes with the outer rack of the transmission ring 104. In use, when the fermentation chamber 2011 is facing upwards, materials can be directly poured into the fermentation chamber 2011 through the feed channel 1011 for fermentation. The stirring rod 202 can also stir the materials to accelerate fermentation. During the fermentation process, when the drive motor 102 is powered on, the drive gear 1021 can drive the transmission gear ring 104 to rotate. When the transmission gear ring 104 rotates, it can drive the transmission shaft 203 to rotate through the stirring gear 2031. Thus, when the transmission shaft 203 rotates, it can drive the stirring rod 202 to rotate through the bevel gear set, thereby stirring the material inside the fermentation chamber 2011. It is flexible and convenient to use. Moreover, the design of the annular transmission gear ring 104 ensures that the gear teeth are always in a meshing state. When adjusting the use status of the fermentation box 201, there will be no tooth knocking or jamming, and the use is stable.

[0024] The fermentation chamber 2011 features a bottom-sealed, top-opening design. The stirring rod 202 is located inside the fermentation chamber 2011. During use, when the opening of the fermentation chamber 2011 faces downwards, the material inside the fermentation chamber 2011 can be quickly and thoroughly discharged under gravity. Due to the direct inverted unloading structure of the fermentation chamber 201, the unloading cross-section is the same as the inner diameter cross-section of the fermentation chamber 2011. Unloading is fast and less prone to blockage. It also facilitates cleaning, maintenance, and other operations inside the fermentation chamber 2011, making it convenient and flexible to use.

[0025] The working principle of this embodiment is as follows: The electric push rod 103 can position the fermentation chamber 201 in its usage state inside the channel chamber 101. When the electric push rod 103 extends or retracts, the positioning rack 1031 can drive the positioning gear 2012 to rotate the fermentation chamber 201, thereby changing the orientation of the opening of the fermentation chamber 2011 inside the fermentation chamber 201. When the opening of the fermentation chamber 2011 faces upward, the opening of the fermentation chamber 2011 is aligned with the feeding channel 1011, enabling feeding and fermentation operations. When the opening of the fermentation chamber 2011 faces downward, the opening of the fermentation chamber 2011 is aligned with the unloading channel 1012, enabling rapid unloading operations. When the opening of the fermentation chamber 2011 faces upward... When in use, the material can be directly poured into the fermentation chamber 2011 through the feeding channel 1011 for fermentation. The stirring rod 202 can stir the material to accelerate the fermentation process. When the drive motor 102 is powered on, the drive gear 1021 can drive the transmission gear ring 104 to rotate. When the transmission gear ring 104 rotates, it can drive the transmission shaft 203 to rotate through the stirring gear 2031. When the transmission shaft 203 rotates, it can drive the stirring rod 202 to rotate through the bevel gear set, thereby stirring the material inside the fermentation chamber 2011. When the fermentation chamber 2011 is used with the opening facing downwards, the material inside the fermentation chamber 2011 can be quickly and thoroughly discharged under the action of gravity.

[0026] In another embodiment, a sealing cover is detachably fixedly installed on the top of the fermentation chamber 2011, so that the inner box mechanism 2 can realize the function of anaerobic fermentation. After the material enters the interior of the fermentation chamber 2011, the fermentation chamber 2011 is sealed by installing the sealing cover to carry out anaerobic fermentation. After the fermentation is completed, the sealing cover is opened and the fermentation box 201 is inverted to realize the unloading operation.

Claims

1. A bio-fermentation tank that facilitates unloading, characterized in that, include: Fermentation assembly and support base (3), the fermentation assembly is composed of an outer box mechanism (1) and an inner box mechanism (2); the outer box mechanism (1) includes a channel box (101), a drive motor (102), an electric push rod (103) and a transmission gear ring (104), the channel box (101) is fixedly installed on the top of the support base (3), the drive motor (102) is fixedly installed on one side of the channel box (101) and the electric push rod (103) is fixedly installed on the other side of the channel box (101), the transmission gear ring (104) is rotatably connected to the channel box. The inner box mechanism (2) includes a fermentation box (201), a stirring rod (202) and a transmission shaft (203). The fermentation box (201) is rotatably connected to the inside of the channel box (101), and the stirring rod (202) is rotatably connected to the inside of the fermentation box (201). The transmission shaft (203) is rotatably connected to the bottom of the fermentation box (201), and one end of the transmission shaft (203) and the bottom of the stirring rod (202) are connected by a bevel gear set.

2. The bio-fermentation tank for easy unloading as described in claim 1, characterized in that, The top of the channel box (101) is provided with a feeding channel (1011), and the bottom of the channel box (101) is provided with a discharging channel (1012). The feeding channel (1011) and the discharging channel (1012) are on the same vertical line.

3. A bio-fermentation tank for easy unloading as described in claim 2, characterized in that, The fermentation chamber (201) is equipped with a fermentation chamber (2011) inside. The fermentation chamber (2011) is designed with a bottom-sealed and top-open design. The stirring rod (202) is located inside the fermentation chamber (2011).

4. A bio-fermentation tank for easy unloading as described in claim 3, characterized in that, A positioning gear (2012) is provided on the outside of the rotating shaft on one side of the fermentation box (201), and a positioning rack (1031) is provided at the bottom of the push rod of the electric push rod (103). The positioning gear (2012) and the positioning rack (1031) mesh and drive each other.

5. A bio-fermentation tank for easy unloading as described in claim 4, characterized in that, The drive motor (102) has a drive gear (1021) on the outside of its shaft, and the drive gear (1021) and the inner ring rack of the transmission gear ring (104) mesh and transmit power.

6. A bio-fermentation tank for easy unloading as described in claim 5, characterized in that, The other end of the drive shaft (203) is provided with a stirring gear (2031), and the stirring gear (2031) and the outer ring rack of the drive gear ring (104) mesh with each other.