A black enzyme system
By designing a brown sugar enzymatic system, automatic filtration and temperature control of brown sugar are achieved using filters and heat exchangers, solving the problem of high manpower and material consumption in the brown sugar enzymatic process and improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGGUAN YITANG TIANXIA SUGAR CO LTD
- Filing Date
- 2025-06-16
- Publication Date
- 2026-07-21
AI Technical Summary
In the existing enzymatic process for black sugar, high-temperature transport and cooling are required after dissolution, resulting in high consumption of manpower and material resources, making it difficult to achieve efficient and automated production.
Design a brown sugar enzymatic system, including a sugar melting device, an enzymatic device, a finished product device, a transfer device, and a temperature control device. The system utilizes filters, transfer pumps, and heat exchangers to achieve automatic filtration, cooling, and temperature control of brown sugar.
The process of brown sugar enzymatic processing has been automated, reducing labor costs and improving production efficiency.
Smart Images
Figure CN224530912U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of food processing technology, and in particular to a brown sugar enzymatic system. Background Technology
[0002] The preparation process of brown sugar includes an enzymatic process. However, before enzymatic ...
[0003] The aforementioned problems mean that existing solutions require significant human and material resources, hindering efficient and automated production. Utility Model Content
[0004] To address the aforementioned technical problems, this invention provides a brown sugar enzymatic system that, through system optimization, automatically completes the filtration and cooling of brown sugar.
[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:
[0006] This utility model provides a brown sugar enzymatic system, including a sugar melting device, an enzymatic device, a finished product device, a conveying device, and a temperature control device. The sugar melting device is used to dissolve brown sugar and convey it to the enzymatic device. The enzymatic device is used to enzymatically process the dissolved brown sugar. The finished product device is used to collect and store the enzymatically processed dissolved brown sugar. The temperature control device is used to regulate the temperature inside the enzymatic device. The conveying device includes a filter, a conveying pump, and a heat exchanger. The filter is located between the sugar melting device and the conveying pump, and the heat exchanger is located between the conveying pump and the enzymatic device. The filter is used to filter the dissolved brown sugar, and the conveying pump is used to convey the dissolved brown sugar to the heat exchanger for cooling, so that the temperature of the dissolved brown sugar entering the enzymatic device meets the requirements.
[0007] Furthermore, the filter is a dual filter.
[0008] Furthermore, the transmission device also includes a transmission check valve and a transmission control valve, with at least one transmission check valve and at least one transmission control valve. The transmission check valve is used to prevent the dissolved brown sugar from flowing back, and the transmission control valve is used to control the on / off transmission of the dissolved brown sugar.
[0009] Furthermore, the temperature control device includes a water storage tank, a water pump, a temperature-controlled one-way valve, and a thermometer. The enzyme-chemical device is equipped with an input water pipe and an output water pipe. The water storage tank, the temperature-controlled one-way valve, the input water pipe, and the output water pipe constitute a circulating water circuit. The water pump is used to drive the water flow in the circulating water circuit. The thermometer is installed in the enzyme-chemical device and is used to sense the temperature change inside the enzyme-chemical device.
[0010] Furthermore, the enzymatic device includes multiple enzymatic tanks, each of which has an input water pipe, an output water pipe, and a thermometer. Each input water pipe and each output water pipe is equipped with a switch valve.
[0011] Furthermore, the output water pipe is also connected to a steam pipe, which is used to input steam into the output water pipe; the input water pipe is connected to a drainage structure, which is used to discharge water and steam.
[0012] The water storage tank is also equipped with a water replenishment device.
[0013] Furthermore, the enzymatic device is also equipped with a sugar outlet pipe, which is connected to a sugar outlet control valve, and the sugar outlet control valve is connected to a heat exchanger; the heat exchanger is also connected to the finished product device, and a sugar storage control valve is provided between the heat exchanger and the finished product device.
[0014] The beneficial effects of this utility model are as follows: By setting up a filter, a transfer pump and a heat exchanger, this utility model realizes the automatic transfer, filtration and heat exchange of dissolved brown sugar, so that the brown sugar transferred to the enzymatic device meets the requirements, reducing labor costs and improving efficiency. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the present invention.
[0016] Figure 2 This is a schematic diagram of the enzymatic device of this utility model.
[0017] Figure 3 This is a schematic diagram of the transmission device of this utility model.
[0018] Figure 4 This is a schematic diagram of the temperature control device of this utility model.
[0019] Figure reference numerals: 1—Sugar melting device, 2—Enzymatic device, 3—Finished product device, 4—Transfer device, 5—Temperature control device, 21—Enzymatic tank, 22—Inlet water pipe, 23—Outlet water pipe, 24—Steam pipe, 25—Drainage structure, 26—Sugar outlet pipe, 27—Sugar outlet control valve, 31—Sugar storage control valve, 41—Filter, 42—Transfer pump, 43—Heat exchanger, 44—Transfer check valve, 45—Transfer control valve, 51—Water storage tank, 52—Water pump, 53—Temperature control check valve, 54—Thermometer, 55—Water replenisher. Detailed Implementation
[0020] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to embodiments and accompanying drawings. The content mentioned in the embodiments is not intended to limit the present invention. The present invention will be described in detail below with reference to the accompanying drawings.
[0021] like Figures 1 to 4 As shown, the present invention provides a brown sugar enzymatic system, including a sugar dissolving device 1, an enzymatic device 2, a finished product device 3, a conveying device 4, and a temperature control device 5. The sugar dissolving device 1 is used to dissolve brown sugar and convey it to the enzymatic device 2. The enzymatic device 2 is used to enzymatically ...
[0022] During operation, the sugar-dissolving device 1 dissolves the brown sugar, ensuring the temperature of the dissolved brown sugar is above 80℃ to guarantee the dissolution effect. The dissolved brown sugar is then transported to the filter 41 by the transfer pump 42. The filter 41 filters out impurities and any undissolved suspended brown sugar to ensure purity. Before entering the enzymatic reaction device 2, the filtered brown sugar is cooled to between 53-56℃ by the heat exchanger 43, ensuring a suitable temperature for direct addition of sucrose for enzymatic reaction, thus guaranteeing efficiency. The enzymatically reacted brown sugar is then transferred to the finished product device 3 for storage, awaiting further processing by the operator.
[0023] This invention automates the dissolution and enzymatic processing of brown sugar, thereby improving efficiency and reducing labor costs.
[0024] In this embodiment, the filter 41 is a dual filter 41, which preferably has a built-in PP filter bag, and the specific number of filters is set according to the actual situation.
[0025] In this embodiment, the transmission device 4 further includes a transmission check valve 44 and a transmission control valve 45. The number of transmission check valves 44 and the number of transmission control valves 45 are at least one. The transmission check valve 44 is used to prevent the dissolved brown sugar from flowing back, and the transmission control valve 45 is used to control the on / off of the transmission of the dissolved brown sugar.
[0026] The one-way valve 44 is used to prevent backflow of the dissolved brown sugar, thus ensuring the smooth operation of this invention. The transmission control valve 45 is used to control the on / off state of the transmission device 4 when needed, thereby simplifying control. The one-way valve 44 has a conventional structure, while the transmission control valve 45 is preferably a solenoid valve.
[0027] In this embodiment, the temperature control device 5 includes a water storage tank 51, a water pump 52, a temperature control check valve 53, and a thermometer 54. The enzyme treatment device 2 is provided with an input water pipe 22 and an output water pipe 23. The water storage tank 51, the temperature control check valve 53, the input water pipe 22, and the output water pipe 23 constitute a circulating water circuit. The water pump 52 is used to drive the water flow in the circulating water circuit. The thermometer 54 is installed on the enzyme treatment device 2 and is used to sense the temperature change in the enzyme treatment device 2.
[0028] In actual use, the thermometer 54 mainly consists of a temperature probe and a thermometer. The temperature probe is set on the top inner side of the enzyme-forming device 2, so as to achieve temperature measurement without interfering with the internal operation of the enzyme-forming device 2. The thermometer is set on the outside of the enzyme-forming device 2 for the staff to read the temperature.
[0029] During operation, the water pump 52 is controlled based on the temperature probe reading. Although the temperature of the brown sugar entering the enzymatic device 2 meets the requirements, the brown sugar will release heat during the enzymatic process, causing the temperature to rise. Therefore, the temperature control device 5 of this invention mainly ensures that cooling water is delivered in a timely manner when the temperature inside the enzymatic device 2 rises, and cools down by exchanging heat between the cooling water and the enzymatic device 2, thus ensuring that the temperature of the enzymatic device 2 is moderate and suitable.
[0030] Specifically, the enzymatic device 2 includes multiple enzymatic tanks 21, each of which has an input water pipe 22, an output water pipe 23, and a thermometer 54. Each input water pipe 22 and each output water pipe 23 is equipped with a switch valve.
[0031] While the multiple enzymatic reaction tanks 21 serve the same purpose, the varying distances between the sugar-dissolving devices 1 within each tank result in temperature differences. Therefore, this invention equips each inlet water pipe 22 and each outlet water pipe 23 with a switching valve, allowing individual control of water flow in and out of each tank with temperature variations, ensuring that each tank maintains a suitable temperature for enzymatic reaction of brown sugar.
[0032] Specifically, the output water pipe 23 is also connected to a steam pipe 24, which is used to input steam into the output water pipe 23; the input water pipe 22 is connected to a drainage structure 25, which is used to discharge water and steam; the water storage tank 51 is also equipped with a water replenisher 55.
[0033] In this embodiment, after enzymatic oxidation is complete, the brown sugar needs to be heated with steam to transform it into a fluid state for easy flow. At this point, the water in the inlet pipe 22 and outlet pipe 23 must be drained to prevent water from expanding upon contact with steam and causing a safety hazard. The drainage structure 25 can be connected to the water storage tank 51 or directly to the outside environment.
[0034] Even though the drainage structure 25 can send water into the water storage tank 51, there will still be losses during the water flow process. Therefore, the water storage tank 51 is equipped with a water replenisher 55, which can be connected to the external water source to replenish water in time and ensure that the system can work normally.
[0035] In this embodiment, the enzymatic device 2 is further provided with a sugar outlet pipe 26, which is connected to a sugar outlet control valve 27, and the sugar outlet control valve 27 is connected to a heat exchanger 43; the heat exchanger 43 is also connected to the finished product device 3, and a sugar storage control valve 31 is provided between the heat exchanger 43 and the finished product device 3.
[0036] The heat exchanger 43 of this invention requires two heat exchange and cooling processes: one is to cool the dissolved brown sugar before sending it to the enzymatic device 2 for enzymatic processing; the other is to cool the enzymatically processed brown sugar before sending it to the finished product device 3 for storage. Both processes share a single heat exchanger 43, making the structure of this invention more compact.
[0037] Since cooling the brown sugar before enzymatic reaction and cooling the brown sugar after enzymatic reaction are two independent actions, that is, the enzymatic reaction device 2 needs to send away all the enzymatically reacted brown sugar before new brown sugar is sent in, it is feasible for the two actions to share a heat exchanger 43.
[0038] It should be noted that the heat exchanger 43 of this utility model is preferably a plate heat exchanger 43, and the pipes used (including the inlet water pipe 22, the outlet water pipe 23, etc.) are preferably made of 304 stainless steel.
[0039] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some changes or modifications to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes, and modifications made to the above embodiments based on the present utility model without departing from the scope of the present utility model shall fall within the scope of the present utility model.
Claims
1. A brown sugar enzymatic reaction system, comprising a sugar melting device, an enzymatic reaction device, and a finished product device, wherein the sugar melting device is used to dissolve brown sugar and transfer it to the enzymatic reaction device, the enzymatic reaction device is used to enzymatically react the dissolved brown sugar, and the finished product device is used to collect and store the enzymatically reacted and dissolved brown sugar, characterized in that: It also includes a transmission device and a temperature control device. The temperature control device is used to regulate the temperature inside the enzymatic device. The transmission device includes a filter, a transmission pump, and a heat exchanger. The filter is located between the sugar melting device and the transmission pump, and the heat exchanger is located between the transmission pump and the enzymatic device. The filter is used to filter the dissolved brown sugar, and the transmission pump is used to transfer the dissolved brown sugar to the heat exchanger for cooling, so that the temperature of the dissolved brown sugar entering the enzymatic device meets the requirements.
2. The brown sugar enzymatic system according to claim 1, characterized in that: The filter is a dual filter.
3. The brown sugar enzymatic system according to claim 1, characterized in that: The transmission device further includes a transmission check valve and a transmission control valve. The number of transmission check valves and the number of transmission control valves are each at least one. The transmission check valve is used to prevent the dissolved brown sugar from flowing back, and the transmission control valve is used to control the on / off transmission of the dissolved brown sugar.
4. The brown sugar enzymatic system according to claim 1, characterized in that: The temperature control device includes a water storage tank, a water pump, a temperature-controlled one-way valve, and a thermometer. The enzyme-chemical device is equipped with an input water pipe and an output water pipe. The water storage tank, the temperature-controlled one-way valve, the input water pipe, and the output water pipe constitute a circulating water circuit. The water pump is used to drive the water flow in the circulating water circuit. The thermometer is installed in the enzyme-chemical device and is used to sense the temperature change inside the enzyme-chemical device.
5. The brown sugar enzymatic system according to claim 4, characterized in that: The enzymatic device includes multiple enzymatic tanks, each of which has an inlet water pipe, an outlet water pipe, and a thermometer. Each inlet water pipe and each outlet water pipe is equipped with a switch valve.
6. The brown sugar enzymatic system according to claim 5, characterized in that: The output water pipe is also connected to a steam pipe, which is used to input steam into the output water pipe; the input water pipe is connected to a drainage structure, which is used to discharge water and steam. The water storage tank is also equipped with a water replenishment device.
7. The brown sugar enzymatic system according to claim 1, characterized in that: The enzymatic device is also equipped with a sugar outlet pipe, which is connected to a sugar outlet control valve, and the sugar outlet control valve is connected to a heat exchanger; the heat exchanger is also connected to the finished product device, and a sugar storage control valve is provided between the heat exchanger and the finished product device.