A mold surface strengthening treatment device

Abstract

The utility model relates to the field of die surface strengthening, specifically a die surface strengthening treatment device, including bottom platform, the top of bottom platform is opened with installation ring groove, the top of bottom platform is fixed with electric sliding table, electric sliding table is connected with electric sliding seat on the sliding, the top of electric sliding seat is fixed with first motor, the output of first motor is fixed with support dish, the die positioning turnover mechanism is arranged on the support, the cavity groove is opened in the support, the tray is detachably arranged in the cavity groove, the material mist spraying recovery mechanism is arranged on the support, the plasma spraying head is fixed on the mechanical arm, the die positioning turnover mechanism includes the fixed support fixed on the one side top of support, the other side top of support is connected with the adjusting support on the sliding, can carry out the strengthening treatment to the die surface, the die of different sizes is angle adjusted when, and avoids spraying material to fly to the surrounding environment easily, influences the working environment.

Description

Technical Field

[0001] This utility model relates to the field of mold surface strengthening, specifically a mold surface strengthening treatment device. Background Technology

[0002] As an important material in industrial production, the surface properties of molds directly affect their service life and production efficiency. Among them, plasma spraying technology, with its high energy density, rapid cooling and excellent coating performance, has become an important means of strengthening the surface of mold steel.

[0003] Plasma spraying for mold surface strengthening treatment uses a plasma spray gun to generate a high-speed plasma jet, spraying the coating material onto the workpiece surface at extremely high speed. This device can form a dense coating with high bonding strength on the workpiece surface, effectively improving the workpiece's wear resistance, corrosion resistance, high temperature resistance and other properties.

[0004] However, when strengthening the surface of a mold, it is not convenient to adjust the angle of molds of different sizes, which affects the flexibility of strengthening the surface of the mold. Furthermore, the sprayed material is easily scattered into the surrounding environment, affecting the working environment. Therefore, a mold surface strengthening treatment device is proposed to address the above problems. Utility Model Content

[0005] In order to overcome the shortcomings of the prior art and solve at least one of the technical problems mentioned in the background art, this utility model proposes a mold surface strengthening treatment device.

[0006] The technical solution adopted by this utility model to solve its technical problem is: a mold surface strengthening treatment device, including a base platform; an installation ring groove is provided above the base platform, a protective box is detachably installed on the installation ring groove, a door is hinged to the protective box, an electric slide is fixedly installed above the base platform, an electric slide block is slidably connected to the electric slide, a first motor is fixedly installed above the electric slide block, a support plate is fixedly installed on the output end of the first motor, a support is fixedly installed above the support plate, a mold positioning and flipping mechanism is provided on the support, a cavity is provided on the support, a tray is detachably installed in the cavity, a spray mist recovery mechanism is provided on the support, an electric slide frame is fixedly installed on the upper inner side of the protective box, a drive block is slidably connected to the electric slide frame, a robotic arm is provided below the drive block, and a plasma nozzle is fixedly installed on the robotic arm.

[0007] Preferably, the mold positioning and flipping mechanism includes a fixed bracket fixedly installed on one side above the support, an adjusting bracket slidably connected to the other side above the support, a rotating shaft rotatably installed above the fixed bracket and the adjusting bracket respectively, a positioning component installed on the rotating shaft, a second motor installed on the rotating shaft located on the fixed bracket, and a bracket spacing adjusting component installed on the adjusting bracket.

[0008] Preferably, the positioning assembly includes a support side frame fixedly disposed at the inner end of the rotating shaft, a lower clamping plate fixedly disposed below the support side frame, an upper clamping plate slidably connected to the support side frame, an adjusting rod rotatably connected to the upper clamping plate, and the adjusting rod being threadedly connected to the upper part of the support side frame.

[0009] Preferably, the bracket spacing adjustment assembly includes an auxiliary slide fixedly disposed at the lower part of the adjustment bracket, a support seat fixedly disposed below the support, the auxiliary slide being slidably connected to the support seat, and a threaded rod rotatably disposed on the support seat, the threaded rod being threadedly connected to the auxiliary slide.

[0010] Preferably, the spray mist recovery mechanism includes a plurality of negative pressure holes evenly opened above the support, the plurality of negative pressure holes being connected to the cavity, and a pipe array being fixedly installed on the cavity, an air pipe being fixedly installed on the pipe array, a negative pressure pump and a processing box being fixedly installed on the base, the other end of the air pipe being connected to the bottom of the processing box, and the top of the processing box being connected to the input end of the negative pressure pump through a connecting pipe.

[0011] Preferably, a double-layer filter screen is detachably installed on the lower inner side of the treatment box, and an activated carbon block is detachably installed on the upper inner side of the treatment box, with multiple filter channels evenly opened on the activated carbon block.

[0012] The advantages of this utility model are: This utility model uses a mold positioning and flipping mechanism to position and clamp molds of different sizes, and can flip the clamped molds at different angles to facilitate multi-angle spraying and strengthening treatment of the mold surface.

[0013] This invention treats the mold inside the protective housing to block the spray mist, and through the structural design of the spray mist recovery mechanism, it prevents the spray mist from spreading when spraying the mold surface, thus avoiding affecting the working environment. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the structure of this utility model; Figure 3 for Figure 2 Enlarged view of point A in the middle; Figure 4 The following is a structural schematic diagram of this utility model; Figure 5 This is a sectional view of the processing box.

[0016] In the diagram: 1. Base platform; 2. Mounting ring groove; 3. Protective box; 4. Box door; 5. Electric slide table; 6. Electric slide base; 7. First motor; 8. Support plate; 9. Support; 10. Cavity; 11. Tray; 12. Electric slide; 13. Drive block; 14. Robotic arm; 15. Plasma nozzle; 16. Fixed bracket; 17. Adjusting bracket; 18. Rotating shaft; 19. Second motor; 20. Support side frame; 21. Lower clamping plate; 22. Upper clamping plate; 23. Adjusting rotating rod; 24. Auxiliary slide; 25. Support base; 26. Threaded rod; 27. Negative pressure hole; 28. Pipe row; 29. ​​Negative pressure pump; 30. Treatment box; 31. Double-layer filter screen; 32. Activated carbon block. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0018] The following is in conjunction with the appendix Figure 1-5 This application will be described in further detail. This application discloses a mold surface strengthening treatment device. (Refer to...) Figures 1-5A mold surface strengthening treatment device includes a base 1; an electrical control box is fixedly mounted on the base 1, with a control panel and a PLC controller inside; a mounting ring groove 2 is provided above the base 1, and a protective housing 3 is detachably mounted on the mounting ring groove 2; a door 4 is hinged to the protective housing 3, allowing the mold to be fixed inside for strengthening spraying; an electric slide 5 is fixedly mounted above the base 1, with an electric slide block 6 slidably connected to it; this structure allows for the movement of a support 9 on the electric slide block 6; a first motor 7 is fixedly mounted above the electric slide block 6; a support plate 8 is fixedly mounted on the output end of the first motor 7; and a support 9 is fixedly mounted above the support plate 8 for rotating the support 9, thereby adjusting the angle of the mold fixed on the mold positioning and flipping mechanism; the support 9 is equipped with a mold positioning and flipping mechanism. The structure of the flipping mechanism allows for the positioning of molds of different sizes and the flipping of the positioned molds to facilitate multi-angle enhanced spraying. A cavity 10 is provided on the support 9, and a tray 11 is detachably mounted in the cavity 10. The tray 11 can hold a certain amount of benzene compound treatment liquid. A spray mist recovery mechanism is provided on the support 9 to treat the spray mist during enhanced spraying of the mold. An electric slide 12 is fixedly mounted on the upper inner side of the protective housing 3. A drive block 13 is slidably connected to the electric slide 12. A robotic arm 14 is located below the drive block 13, and a plasma nozzle 15 is fixedly mounted on the robotic arm 14. The plasma nozzle 15 has a spray connector for connecting the spray pipe to the plasma nozzle 15, thereby applying the spray material to the surface of the mold through the plasma nozzle 15 for enhanced surface treatment.

[0019] Reference Figure 2 and Figure 4 The mold positioning and flipping mechanism includes a fixed bracket 16 fixedly installed on one side above the support 9, and an adjustable bracket 17 slidably connected to the other side above the support 9. A rotating shaft 18 is rotatably installed above the fixed bracket 16 and the adjustable bracket 17 respectively. A positioning component is installed on the rotating shaft 18. A second motor 19 is installed on the rotating shaft 18 located on the fixed bracket 16. A bracket spacing adjustment component is installed on the adjustable bracket 17. Through this structure, molds of different sizes can be clamped and flipped.

[0020] Reference Figure 1 and Figure 2The positioning assembly includes a support side frame 20 fixedly installed at the inner end of the rotating shaft 18, a lower clamping plate 21 fixedly installed below the support side frame 20, an upper clamping plate 22 slidably connected to the support side frame 20, and an adjusting rod 23 rotatably connected to the upper clamping plate 22. The adjusting rod 23 is threadedly connected to the upper part of the support side frame 20. Through this structure, molds of different sizes can be clamped.

[0021] Reference Figure 2 and Figure 3 The bracket spacing adjustment assembly includes an auxiliary slide 24 fixedly installed at the lower part of the adjustment bracket 17, a support base 25 fixedly installed below the support 9, the auxiliary slide 24 and the support base 25 are slidably connected, and a threaded rod 26 is rotatably installed on the support base 25. The threaded rod 26 is threadedly connected to the auxiliary slide 24. Through this structure, molds of different sizes can be clamped.

[0022] Reference Figure 2 and Figure 5 The spray mist recovery mechanism includes multiple negative pressure holes 27 evenly opened above the support 9. The multiple negative pressure holes 27 are connected to the cavity 10, and a pipe row 28 is fixedly installed on the cavity 10. An air pipe is fixedly installed on the pipe row 28. A negative pressure pump 29 and a processing box 30 are fixedly installed on the base 1. The other end of the air pipe is connected to the bottom of the processing box 30. The top of the processing box 30 is connected to the input end of the negative pressure pump 29 through a connecting pipe. Through this structure, the mist is processed.

[0023] Reference Figure 5 The lower inner side of the treatment box 30 is detachably equipped with a double-layer filter screen 31, and the upper inner side of the treatment box 30 is detachably equipped with an activated carbon block 32. Multiple filter channels are evenly opened on the activated carbon block 32 to treat the mist generated by the spraying material, reduce the dispersion of the spraying material, and reduce the impact on the working environment.

[0024] Working principle: When spraying molds of different sizes, the staff assembles the protective box 3 with the base 1 and connects the spray nozzle of the plasma nozzle 15 to the spray pipe, so that the spray material is applied to the surface of the mold through the plasma nozzle 15 to strengthen the surface of the mold. The mold positioning and flipping mechanism is designed to position and clamp molds of different sizes, and can flip the clamped molds at different angles to facilitate multi-angle spraying and strengthening treatment of the mold surface. The positioning component, in conjunction with the bracket spacing adjustment component, clamps molds of different sizes. Specifically, by rotating the threaded rod 26, the auxiliary slide 24 slides on the support base 25, thereby sliding the adjusting bracket 17 on the support 9, adjusting the distance between the adjusting bracket 17 and the fixed bracket 16, placing the mold to be sprayed and strengthened between the two supporting side frames 20, with the lower side of the mold in contact with the lower clamping plate 21, and rotating the adjusting rod 23, the upper clamping plate 22 slides downward on the supporting side frame 20, thereby clamping the mold. By controlling the operation of the second motor 19, the clamped and positioned mold is flipped, and by controlling the operation of the first motor 7, the clamped mold can be rotated horizontally. The electric slide 6 slides on the electric slide table 5, allowing for front-to-back angle adjustment of the mold. By treating the mold inside the protective housing 3, the spray mist is blocked. Furthermore, the structure of the spray mist recovery mechanism prevents the spray mist from spreading during mold surface spraying, thus avoiding impact on the working environment. A certain amount of benzene compound-absorbing liquid is added to the tray 11 in the cavity 10. By controlling the operation of the negative pressure pump 29, the pipe array 28 generates negative pressure in the cavity 10. The mist generated during mold surface spraying is then drawn into the cavity 10 through multiple negative pressure holes 27, coming into contact with the benzene compound-absorbing liquid in the tray 11. The mist is then pumped into the treatment box 30, where it is treated by the double-layer filter 31 and activated carbon block 32 on the lower inner side of the treatment box 30, reducing spray mist dispersion and minimizing its impact on the working environment.

[0025] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A mold surface strengthening treatment device, comprising a base platform (1); characterized in that: An mounting ring groove (2) is provided above the base (1). A protective box (3) is detachably mounted on the mounting ring groove (2). A door (4) is hinged to the protective box (3). An electric slide (5) is fixedly mounted above the base (1). An electric slide block (6) is slidably connected to the electric slide block (5). A first motor (7) is fixedly mounted above the electric slide block (6). A support plate (8) is fixedly mounted on the output end of the first motor (7). A support (9) is fixedly mounted above the support plate (8). The support (9) is provided with a mold positioning and flipping mechanism. The support (9) has a cavity (10). A tray (11) is detachably provided in the cavity (10). The support (9) is provided with a spray mist recovery mechanism. An electric slide (12) is fixedly provided on the upper inner side of the protective box (3). A drive block (13) is slidably connected on the electric slide (12). A robotic arm (14) is provided below the drive block (13). A plasma nozzle (15) is fixedly provided on the robotic arm (14).

2. The mold surface strengthening treatment device according to claim 1, characterized in that: The mold positioning and flipping mechanism includes a fixed bracket (16) fixedly installed on one side above the support (9), and an adjusting bracket (17) slidably connected on the other side above the support (9). A rotating shaft (18) is rotatably installed above the fixed bracket (16) and the adjusting bracket (17). A positioning component is installed on the rotating shaft (18). A second motor (19) is installed on the rotating shaft (18) located on the fixed bracket (16). A bracket spacing adjusting component is installed on the adjusting bracket (17).

3. The mold surface strengthening treatment device according to claim 2, characterized in that: The positioning assembly includes a support side frame (20) fixedly installed at the inner end of the rotating shaft (18), a lower clamping plate (21) fixedly installed below the support side frame (20), an upper clamping plate (22) slidably connected to the support side frame (20), an adjusting rod (23) rotatably connected to the upper clamping plate (22), and the adjusting rod (23) threadedly connected to the upper part of the support side frame (20).

4. The mold surface strengthening treatment device according to claim 3, characterized in that: The bracket spacing adjustment assembly includes an auxiliary slide (24) fixedly installed at the lower part of the adjustment bracket (17), a support seat (25) fixedly installed below the support (9), the auxiliary slide (24) and the support seat (25) are slidably connected, and a threaded rod (26) is rotatably installed on the support seat (25), and the threaded rod (26) is threadedly connected to the auxiliary slide (24).

5. The mold surface strengthening treatment device according to claim 1, characterized in that: The spray mist recovery mechanism includes a plurality of negative pressure holes (27) evenly opened above the support (9). The plurality of negative pressure holes (27) are connected to the cavity (10). A pipe row (28) is fixedly installed on the cavity (10). An air pipe is fixedly installed on the pipe row (28). A negative pressure pump (29) and a processing box (30) are fixedly installed on the base (1). The other end of the air pipe is connected to the bottom of the processing box (30). The top of the processing box (30) is connected to the input end of the negative pressure pump (29) through a connecting pipe.

6. The mold surface strengthening treatment device according to claim 5, characterized in that: The lower inner side of the treatment box (30) is detachably provided with a double-layer filter screen (31), and the upper inner side of the treatment box (30) is detachably provided with an activated carbon block (32), and multiple filter channels are evenly opened on the activated carbon block (32).

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