Floating storage device before steel sheet pickling
By designing a floating storage device for steel plates before pickling, including storage components, leveling components, and pickling tanks, the problem of speed mismatch between processes during steel plate pickling was solved, resulting in time savings, cost reduction, and increased production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TIANJIN HAIGANG STEEL SHEET
- Filing Date
- 2025-08-20
- Publication Date
- 2026-07-21
AI Technical Summary
The speed of the steel plate pickling process is not matched with that of the preceding processing equipment, resulting in downtime between processes and affecting production efficiency and cost.
Design a floating storage device including a storage component, a leveling component, and an pickling tank. The storage component temporarily stores the steel plate, the leveling component flattens the steel plate, and the pickling tank performs pickling. Multiple bosses are used to form eddy currents to impact the steel plate, thereby accelerating the pickling speed.
It solves the problem of speed mismatch between processes, saves time, reduces costs, improves production efficiency, reduces defect rate, and enhances pickling effect.
Smart Images
Figure CN224531045U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of steel plate pickling, and in particular relates to a floating storage device for steel plates before pickling. Background Technology
[0002] Pickling of steel plates is a key surface treatment process in steel production, mainly used to remove the iron oxide scale formed during hot rolling. Pickling involves immersing the plates in hydrochloric acid or sulfuric acid to chemically dissolve and peel off the oxide layer. However, the pickling process is usually slow and it is difficult to match the speed of the preceding processing equipment. Therefore, we need a floating storage device before steel plate pickling to coordinate the rhythm between various processes, solve the problem of speed mismatch between processes, save time, improve production efficiency, and reduce costs. Utility Model Content
[0003] In view of this, the present invention aims to propose a floating storage device for steel plates before pickling, so as to solve the problem of speed mismatch between processes, which will cause the preceding process to stop and wait.
[0004] To achieve the above objectives, the technical solution of this utility model is implemented as follows:
[0005] A floating storage device for steel plates before pickling includes a storage component, a leveling component, and a pickling tank. One end of the storage component is connected to the pre-processing device for the steel plates, and the other end of the storage component is sequentially arranged with the leveling component and the pickling tank along the conveying direction of the steel plates. The storage component is used to temporarily store the steel plates, the leveling component is used to level and transport the steel plates, and the pickling tank is used to pickle the steel plates. The lower surface of the steel plates is rotatably connected to the storage component and the leveling component.
[0006] Furthermore, the storage component includes two sets of transition platforms, a base plate, and first rollers. The two sets of transition platforms are arranged axially symmetrically. One set of transition platforms is connected to the pre-processing device of the steel plate, and the other set of transition platforms is connected to the leveling component. The base plate is set between the two sets of transition platforms. The two ends of multiple sets of first rollers are rolled to the base plate, and the lower surface of the steel plate is rolled to the periphery of the first rollers.
[0007] Furthermore, the transition platform includes a support plate, a rotating shaft, a drive unit, two limiting plates, two positioning pins, a roller frame, and second rollers. One end of the support plate is connected to the pre-processing device or leveling assembly of the steel plate. The roller frame is hinged to the support plate via the rotating shaft. Multiple second rollers are sequentially rotatably connected to the roller frame along the traveling direction of the steel plate. The drive unit is located inside the support plate, and its output end is fixedly connected to the rotating shaft. A limiting plate is provided on each side of the lower end of the support plate. A positioning pin is provided in each of the two inner sidewalls of the roller frame. The periphery of each positioning pin is slidably connected to a corresponding limiting plate.
[0008] Furthermore, the leveling assembly includes a frame, a power roller, a driven roller, a sprocket, a chain, and a drive motor. One end of the frame is connected to a transition platform, and the other end is connected to an acid pickling tank. Multiple power rollers are sequentially rotatably connected to the two side walls of the frame along the direction of travel of the steel plate. The outer periphery of the power rollers is rotatably connected to the lower surface of the steel plate. Multiple driven rollers are sequentially rotatably connected to the two side walls of the frame along the direction of travel of the steel plate. The outer periphery of the driven rollers is rotatably connected to the upper surface of the steel plate. The driven rollers and power rollers are arranged alternately. One end of each power roller is fitted with a sprocket. Multiple sprockets are fitted with chains to form a synchronous transmission structure. The drive motor is installed at the bottom of the frame, and the movable end of the drive motor is connected to any one of the sprockets.
[0009] Furthermore, the pickling tank includes a pickling tank body and an overflow pipe. One end of the pickling tank body is connected to a leveling component. An overflow hole is provided inside the pickling tank body. The overflow pipe is installed on the outer side wall of the pickling tank body. One end of the overflow pipe is connected to the overflow hole, and the other end of the overflow pipe is connected to an acid recovery device.
[0010] Furthermore, the pickling tank body is equipped with multiple nozzles, which are used to spray acid solution to rinse the steel plate.
[0011] Furthermore, the pickling tank body is also provided with multiple bosses, which are used to form vortexes within the pickling tank body to repeatedly rinse the steel plate.
[0012] Compared with the prior art, the floating storage device for steel plates before pickling described in this utility model has the following advantages:
[0013] Beneficial effects:
[0014] (1) The floating storage device for steel plate before pickling described in this utility model is equipped with a storage component. The pickling process of steel plate is relatively slow. In order to avoid the previous process from stopping and waiting during the pickling process, the steel plate of the previous processing device can be temporarily stored in the storage component to solve the problem of speed mismatch between processes, save time, reduce costs and improve work efficiency.
[0015] (2) The floating storage device for steel plates before pickling described in this utility model is equipped with a bottom plate, which can hold the lower end of the steel plate when it falls, so as to prevent the surface of the steel plate from being scratched and reduce the defect rate.
[0016] (3) The floating storage device for steel plate before pickling described in this utility model is equipped with a leveling component, which can level the steel plate, eliminate the small deformation of the steel plate in the storage component, and also eliminate the internal stress of the steel plate, which facilitates the subsequent pickling operation.
[0017] (4) The floating storage device for steel plate before pickling described in this utility model is provided with multiple protrusions. The protrusions can form a vortex with the acid liquid to impact the steel plate during the process of the steel plate moving, thereby accelerating the pickling speed and improving the pickling efficiency. Attached Figure Description
[0018] The accompanying drawings, which form part of this utility model, are used to provide a further understanding of the utility model. The illustrative embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute an undue limitation of the utility model. In the drawings:
[0019] Figure 1 This is a schematic diagram of the overall structure of the floating storage device for steel plates before pickling, as described in an embodiment of this utility model.
[0020] Figure 2 This is a schematic diagram of the transition platform of the floating storage device for steel plates before pickling, as described in an embodiment of this utility model.
[0021] Figure 3 This is a schematic diagram of the leveling component of the floating storage device for steel plates before pickling, as described in an embodiment of this utility model.
[0022] Figure 4 This is a schematic cross-sectional view of the flattening component of the floating storage device for steel plates before pickling, as described in an embodiment of this utility model.
[0023] Figure 5 This is a schematic diagram of the pickling tank of the floating storage device for steel plates before pickling, as described in an embodiment of this utility model.
[0024] Explanation of reference numerals in the attached figures:
[0025] 1-Storage component; 11-Transition platform; 111-Support plate; 112-Rotating shaft; 113-Drive unit; 114-Limiting plate; 115-Positioning pin; 116-Roller frame; 117-Second roller; 12-Bottom plate; 121-First roller; 2-Leveling component; 21-Frame; 22-Power roller; 23-Driven roller; 24-Sprocket; 25-Chain; 26-Drive motor; 3-Pickling tank; 31-Pickling tank body; 32-Overflow pipe; 33-Nozzle; 34-Boss; 4-Steel plate. Detailed Implementation
[0026] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0027] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0028] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0029] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0030] like Figure 1 As shown, the floating storage device for steel plates before pickling includes a storage component 1, a leveling component 2, and a pickling tank 3. One end of the storage component 1 is connected to the pre-processing device of the steel plate 4, and the other end of the storage component 1 is sequentially connected to the leveling component 2 and the pickling tank 3 along the conveying direction of the steel plate 4. The storage component 1 is used to temporarily store the steel plate 4, the leveling component 2 is used to level and transport the steel plate 4, and the pickling tank 3 is used to pickle the steel plate 4. The lower end of the steel plate 4 is rotatably connected to the storage component 1, the leveling component 2, and the pickling tank 3. With the storage component 1, the pickling process of the steel plate 4 is relatively slow. In order to avoid stopping the entire process during the pickling process of the previous batch of steel plates 4, the steel plates 4 of the pre-processing device can be temporarily stored in the storage component to solve the problem of speed mismatch between processes, save time, reduce costs, and improve work efficiency.
[0031] like Figure 1As shown, the storage component 1 includes two sets of transition platforms 11, a base plate 12, and first rollers 121. The two sets of transition platforms 11 are arranged axially symmetrically. One set of transition platforms 11 is connected to the pre-processing device of the steel plate 4, and the other set of transition platforms 11 is connected to the leveling component 2. The base plate 12 is arranged axially between the two sets of transition platforms 11. The two ends of the multiple sets of first rollers 121 are rotatably connected to the base plate 12, and the lower end of the steel plate 4 is rotatably connected to the periphery of the first rollers 121. The base plate 12 is provided to abut against the lower end surface of the steel plate 4 when it falls, preventing the surface of the steel plate 4 from being scratched and reducing the defect rate.
[0032] like Figure 2 As shown, the transition platform 11 includes a support plate 111, a rotating shaft 112, a drive unit 113, two limiting plates 114, two positioning pins 115, a roller frame 116, and a second roller 117. One end of the support plate 111 is connected to the pre-processing device or leveling assembly 2 of the steel plate 4. The roller frame 116 is hinged to the support plate 111 via the rotating shaft 112. Multiple second rollers 117 are sequentially rotatably connected to the roller frame 116 along the traveling direction of the steel plate 4. The drive unit 113 is located inside the support plate 111, and the output end of the drive unit 113 is fixedly connected to the rotating shaft 112. A limiting plate 114 is provided on each side of the lower end of the support plate 111. A positioning pin 115 is provided in each of the two inner sidewalls of the roller frame 116. The periphery of each positioning pin 115 is slidably connected to a corresponding limiting plate 114. The drive unit 113 is a servo motor, which is existing technology. The servo motor model is HG-SR81. When the production line starts running, the controller is turned on, and the controller controls the drive unit 113 to rotate. The drive unit 113 drives the rotating shaft 112 to rotate, and the rotating shaft 112 drives the roller frame 116 to rotate. The position of the roller frame 116 is limited by the sliding of the positioning pin 115 within the limit plate 114. When the roller frames 116 at both ends are closed, the steel plate 4 is transported out from the previous processing device and transported to the subsequent leveling assembly 2 and pickling tank 3 under the action of the second roller 117. When there is a steel plate 6 being pickled in the pickling tank 3, there is no need to stop the entire production line. The controller controls the drive unit 113 to rotate, lowering the roller frames 116 at both ends, and the steel plate 4 will fall naturally under the action of gravity.
[0033] like Figure 3 and Figure 4As shown, the leveling assembly 2 includes a frame 21, a power roller 22, a driven roller 23, a sprocket 24, a chain 25, and a drive motor 26. One end of the frame 21 is connected to the transition platform 11, and the other end of the frame 21 is connected to the pickling tank 3. Multiple power rollers 22 are sequentially rotatably connected to the two side walls of the frame 21 along the traveling direction of the steel plate 4. The outer periphery of the power rollers 22 is rotatably connected to the lower surface of the steel plate 4. Multiple driven rollers 23 are sequentially rotatably connected to the two side walls of the frame 21 along the traveling direction of the steel plate 4. The outer periphery of the driven rollers 23 is rotatably connected to the upper surface of the steel plate 4. The driven rollers 23 and the power rollers 22 are arranged alternately. One end of each power roller 22 is fitted with a sprocket 24. Multiple sprockets 24 are fitted with chains 25 to form a synchronous transmission structure. The drive motor 26 is installed at the bottom of the frame 21, and the movable end of the drive motor 26 is connected to any one of the sprockets 24. The drive motor 26 is existing technology, model MS1H4-40B30CB. When the steel plate 4 passes through, the controller controls the drive motor 26 to rotate, and drives the power roller 22 through the sprocket 24 and chain 25. The power roller 22 and driven roller 23 repeatedly roll over both sides of the steel plate 4 to flatten the steel plate 4 and eliminate internal stress. A leveling component 2 is provided, which can flatten the steel plate 4, eliminate the small deformation of the steel plate 4 in the storage component 1, and also eliminate the internal stress of the steel plate 4, facilitating subsequent pickling operations.
[0034] like Figure 5 As shown, the pickling tank 3 includes a pickling tank body 31 and an overflow pipe 32. One end of the pickling tank body 31 is connected to the leveling component 2. The pickling tank body 31 is provided with an overflow hole. The overflow pipe 32 is installed on the outer wall of the pickling tank body 31. One end of the overflow pipe 32 is connected to the overflow hole, and the other end of the overflow pipe 32 is connected to an acid recovery device. Multiple nozzles 33 are provided inside the pickling tank body 31. The nozzles 33 are used to spray acid to rinse the steel plate 4. Multiple bosses 34 are also provided inside the pickling tank body 31. The bosses 34 are used to form a vortex to impact the steel plate 4. When the steel plate 5 passes through, the nozzles 33 spray acid to rinse the steel plate. The multiple bosses can form a vortex with the acid to impact the steel plate 4 during the movement of the steel plate, thereby accelerating the pickling speed and improving the pickling efficiency.
[0035] The control method in this embodiment is controlled by a controller. The controller circuit can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the art. Furthermore, this document is mainly used to protect mechanical devices, and the control method and circuit connection will not be explained in detail here.
[0036] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
[0037] The working process of the floating storage device before steel plate pickling:
[0038] When the production line starts running, the controller is turned on. The controller controls the drive unit 113 to rotate. The drive unit 113 drives the rotating shaft 112 to rotate. The rotating shaft 112 drives the roller frame 116 to rotate. The position of the roller frame 116 is limited by the sliding of the positioning pin 115 in the limit plate 114. When the roller frames 116 at both ends are closed, the steel plate 4 is transported out from the pre-processing device and transported to the subsequent leveling component 2 and pickling tank 3 under the action of the second roller 117. When the steel plate 4 passes through, the controller controls the drive motor 26 to rotate, and drives the power roller 22 through the sprocket 24 and chain 25. The power roller 22 and driven roller 23 repeatedly roll the two sides of the steel plate 4 to flatten the steel plate 4 and eliminate internal stress. The steel plate 4 enters the pickling tank, and acid is sprayed out through the nozzle 33 to pickle the steel plate 4. When there is a steel plate 6 being pickled in the pickling tank 3, there is no need to stop the entire production line. The controller controls the drive unit 113 to rotate and lowers the roller frames 116 at both ends. The steel plate 4 will fall naturally under the action of gravity to match the speed between each production process.
Claims
1. A floating storage device for steel plates before pickling, characterized in that: The system includes a storage component (1), a leveling component (2), and a pickling tank (3). One end of the storage component (1) is connected to the pre-processing device of the steel plate (4). The other end of the storage component (1) is sequentially equipped with the leveling component (2) and the pickling tank (3) along the conveying direction of the steel plate (4). The storage component (1) is used to temporarily store the steel plate (4), the leveling component (2) is used to level and transport the steel plate (4), and the pickling tank (3) is used to pickle the steel plate (4). The lower surface of the steel plate (4) is rolled to the storage component (1) and the leveling component (2).
2. The floating storage device for steel plates before pickling according to claim 1, characterized in that: The storage component (1) includes two sets of transition platforms (11), a base plate (12) and a first roller (121). The two sets of transition platforms (11) are arranged axially symmetrically. One set of transition platforms (11) is connected to the pre-processing device of the steel plate (4), and the other set of transition platforms (11) is connected to the leveling component (2). The base plate (12) is set between the two sets of transition platforms (11). The two ends of the multiple sets of first rollers (121) are rolled to the base plate (12), and the lower surface of the steel plate (4) is rolled to the periphery of the first rollers (121).
3. The floating storage device for steel plates before pickling according to claim 2, characterized in that: The transition platform (11) includes a support plate (111), a rotating shaft (112), a drive unit (113), two limit plates (114), two positioning pins (115), a roller frame (116), and second rollers (117). One end of the support plate (111) is connected to the pre-processing device or leveling assembly (2) of the steel plate (4). The roller frame (116) is hinged to the support plate (111) via the rotating shaft (112). Multiple second rollers (117) run along the steel plate (4). The travel direction is sequentially rotated and connected to the roller frame (116). The drive unit (113) is set in the support plate (111) and the output end of the drive unit (113) is fixedly connected to the rotating shaft (112). A limiting plate (114) is set on each side of the lower end of the support plate (111). A positioning pin (115) is set in each of the two inner side walls of the roller frame (116). The periphery of each positioning pin (115) is slidably connected to a corresponding limiting plate (114).
4. The floating storage device for steel plates before pickling according to claim 2, characterized in that: The leveling assembly (2) includes a frame (21), a power roller (22), a driven roller (23), a sprocket (24), a chain (25), and a drive motor (26). One end of the frame (21) is connected to the transition platform (11), and the other end of the frame (21) is connected to the pickling tank (3). Multiple power rollers (22) are sequentially rotated and connected to the two side walls of the frame (21) along the traveling direction of the steel plate (4). The outer periphery of the power rollers (22) is rolled and connected to the lower surface of the steel plate (4). Multiple driven rollers (23) roll along the steel plate. (4) The two side walls of the frame (21) are connected in sequence in the direction of travel. The outer periphery of the driven roller (23) is connected to the upper surface of the steel plate (4). The driven roller (23) and the power roller (22) are arranged alternately. One end of each power roller (22) is fitted with a sprocket (24). The outer periphery of multiple sprockets (24) is fitted with chains (25) to form a synchronous transmission structure. The drive motor (26) is installed at the bottom of the frame (21), and the movable end of the drive motor (26) is connected to any one of the sprockets (24).
5. The floating storage device for steel plates before pickling according to claim 1, characterized in that: The pickling tank (3) includes a pickling tank body (31) and an overflow pipe (32). One end of the pickling tank body (31) is connected to a leveling component (2). An overflow hole is provided inside the pickling tank body (31). The overflow pipe (32) is installed on the outer side wall of the pickling tank body (31). One end of the overflow pipe (32) is connected to the overflow hole, and the other end of the overflow pipe (32) is connected to an acid recovery device.
6. The floating storage device for steel plates before pickling according to claim 5, characterized in that: Multiple nozzles (33) are installed inside the pickling tank body (31), and the nozzles (33) are used to spray acid solution to rinse the steel plate (4).
7. The floating storage device for steel plates before pickling according to claim 5, characterized in that: The pickling tank body (31) is also provided with multiple bosses (34), which are used to form vortexes in the pickling tank body (31) to repeatedly rinse the steel plate (4).