Quick detachable maintenance cotton mixing machine

Abstract

The utility model relates to cotton blending machine technical field especially can fast detachable maintenance's cotton blending machine, including machine body, its characterized in that: the bottom of one side of machine body is installed with buckle, the both ends hinge joint of one side of machine body close buckle have the access door, the bottom of one side of access door is installed with the connection buckle, the inside slide coupling of connection buckle has the plug rod, the bottom of other side of machine body is installed with first motor, one side drive of first motor has the mixing paddle, the top of machine body is set up with a plurality of grooves, the top of both sides of grooved inner wall is installed with the guide piece, the top of groove is installed with the feed port. The device can be more convenient to the cotton blending machine inside the beating and mixing paddle, carries out the cleaning and maintenance, avoids the hard operation needing to carry out the multiple bolt dismounting, significantly improves the dismounting efficiency and the convenience of equipment maintenance, reduces the downtime, improves production efficiency and the quality of final product.

Description

Technical Field

[0001] This utility model relates to the field of cotton blending machine technology, and specifically to a cotton blending machine that can be quickly disassembled and maintained. Background Technology

[0002] The field of cotton blending machines primarily involves the mechanized mixing of fibers of different types or origins to optimize fiber uniformity and yarn quality. In yarn processing, blending machines achieve precise proportioning and mixing of different fibers, providing a foundation for subsequent yarn stretching, spinning, and other processes. Using quick-release, maintainable blending machines significantly reduces equipment maintenance time and improves production continuity. In high-frequency production environments, convenient disassembly and maintenance ensure long-term stable operation of the equipment, reducing downtime and thus improving production efficiency and product quality.

[0003] During the design process of this utility model, the following problems were discovered in the existing technology:

[0004] During the cotton blending process, the surfaces of the dispersing roller and mixing paddle inside the cotton blending machine are easily entangled by cotton fibers, causing them to malfunction. Furthermore, most cotton blending machines are assembled using multiple bolts, making it difficult to easily disassemble and maintain the internal cotton blending mechanism, which reduces work efficiency and affects the quality of cotton blending. Utility Model Content

[0005] The purpose of this invention is to provide a cotton blending machine that can be quickly disassembled and maintained, so as to solve the problem of inconvenient disassembly and maintenance mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a cotton blending machine that can be quickly disassembled and maintained, comprising a machine body, characterized in that: a buckle is installed at the bottom end of one side of the machine body.

[0007] The machine body has access doors hinged to both ends near the buckle on one side. A connecting buckle is installed at the bottom of one side of the access door, and a plug rod is slidably connected inside the connecting buckle.

[0008] A first motor is installed at the bottom of the other side of the machine body, and a mixing paddle is driven on one side of the first motor.

[0009] The top of the machine body has multiple slots, and guide blocks are installed at the top of both sides of the inner wall of the slots.

[0010] A feed inlet is installed at the top of the slot.

[0011] The bottom ends of both sides of the inner wall of the slot are provided with sliding grooves, and the interior of the sliding grooves is slidably connected to a mounting bracket. Quick-release components are installed at both ends of one side of the mounting bracket.

[0012] A pressure frame is installed on the other side of the mounting bracket by screws.

[0013] The quick-release assembly includes a frame, a support frame at the top of the frame, a slot at the top of the frame, connecting plates slidably connected to both ends of the support frame, a pressing pad attached to the top of one side of the connecting plate, a locking block installed at the bottom of one side of the connecting plate, and a return spring provided in the middle of one side of the connecting plate.

[0014] The beneficial effects of this utility model are as follows: It adds a more convenient and efficient disassembly and maintenance structure, which makes it easier to clean and maintain the dispersing roller and mixing slurry inside the cotton blending machine. It avoids the laborious operation of disassembling and assembling multiple bolts, significantly improves disassembly efficiency and equipment maintenance convenience, reduces downtime, and improves production efficiency and final product quality.

[0015] To enable the synchronous driving of the active and driven dispersing rollers to rotate relative to each other via a second motor:

[0016] The device is further configured such that: a second motor is installed in the middle of one side of the mounting frame; an active dispersing roller is driven on one side of the second motor; a driven dispersing roller is provided on one side of the active dispersing roller; and gears are installed at one end of both the active dispersing roller and the driven dispersing roller.

[0017] By adopting the above technical solution, by starting the second motor, the active dispersing roller is driven to rotate, which in turn drives the gear at the other end to rotate. Then, by using the meshing force, the other gear is driven to rotate, thereby driving the driven dispersing roller to rotate synchronously, so that the injected cotton material can be shredded and dispersed.

[0018] To ensure that the mixed cotton material can be smoothly discharged from the bottom of the machine:

[0019] The machine is further configured such that: a guide hopper is installed at the bottom of the machine body, and a discharge port is installed at the bottom of the guide hopper by screws; a third motor is installed on one side of the discharge port; an active conveying roller is driven on one side of the third motor; and a driven conveying roller is provided on one side of the active conveying roller; and gears are installed at one end of both the active and driven conveying rollers.

[0020] By adopting the above technical solution, the mixed fabric will be scattered on the surface of the guide hopper and then slide down into the discharge port along the guide hopper. It will then be scattered on the surface of the active conveyor roller and the driven conveyor roller. By starting the third motor, the active conveyor roller will be driven to rotate, which in turn will drive the gear at the other end to rotate. Then, by using the meshing force, the other gear will be driven to rotate, thereby driving the driven conveyor roller to rotate synchronously, so that the scattered cotton material can be conveyed and discharged.

[0021] To enable the mounting bracket to withstand external tension, thereby activating its internal disassembly mechanism and allowing it to slide out of the machine body:

[0022] A further feature is provided: a handle is installed in the middle of one side of the mounting bracket, and the mounting bracket forms a pull-out structure with the handle and the slide groove.

[0023] By adopting the above technical solution, the mounting bracket and internal disassembly mechanism can be slid outward along the direction of the slide groove by pulling the handle, thereby allowing the disassembly mechanism to be quickly disassembled and removed, which facilitates subsequent maintenance and repair work.

[0024] To ensure the card blocks can be inserted and released from the slots, the entire mounting frame and its internal disassembly mechanism are limited and fixed to prevent accidental dislodgement during disassembly operations:

[0025] The further configuration is as follows: the external size of the card block is consistent with the internal size of the card slot, and the card block is engaged with both ends inside the card slot, and the return spring is sleeved on both ends of the support frame surface, and one side of the support frame is welded to the top of one side of the machine body.

[0026] By adopting the above technical solution, pressing the pressing pads on the top of one side of the two connecting plates simultaneously causes the connecting plates and the locking blocks on the bottom of one side to slide relative to each other along the surface of the support frame. This causes the locking blocks to disengage from the slots, and at the same time, the return spring retracts, thereby eliminating the locking and limiting effect on the mounting frame and the internal disassembly mechanism. Similarly, by releasing the pressing pads, the elastic force of the retracting return spring automatically pushes the connecting plates back to their original positions, thereby causing the locking blocks to re-embed into the slots. This achieves the locking and limiting effect on the mounting frame and the internal disassembly mechanism.

[0027] The parts of the device not covered herein are the same as or can be implemented using existing technologies. Attached Figure Description

[0028] Figure 1 This is a front view schematic diagram of the present utility model;

[0029] Figure 2 This is a schematic diagram of an explosion inside the body of this utility model;

[0030] Figure 3 This is an explosion diagram of the disintegration mechanism of this utility model;

[0031] Figure 4 This is a schematic diagram of the new type of quick-release component.

[0032] Figure 5 This is a schematic diagram of the explosion at the bottom of the practical machine body.

[0033] In the diagram: 1. Machine body; 2. Buckle; 3. Inspection door; 4. Connecting buckle; 5. Insert rod; 6. First motor; 7. Mixing paddle; 8. Slot; 9. Guide block; 10. Feed inlet; 11. Slide groove; 12. Mounting frame; 13. Quick release assembly; 1301. Frame; 1302. Support frame; 1303. Slot; 1304. Connecting plate; 1305. Pressing pad; 1306. Locking block; 1307. Return spring; 14. Pressing frame; 15. Second motor; 16. Active dispersing roller; 17. Driven dispersing roller; 18. Guide hopper; 19. Discharge port; 20. Third motor; 21. Active conveying roller; 22. Driven conveying roller. Detailed Implementation

[0034] To enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be described in detail below with reference to the accompanying drawings. The description in this part is only exemplary and explanatory, and should not be used to limit the scope of protection of the present invention in any way.

[0035] Please see Figures 1 to 5 A quick-release cotton blending machine, including a machine body 1, with a buckle 2 installed at the bottom of one side of the machine body 1.

[0036] Inspection doors 3 are hinged to both ends of one side of the machine body 1 near the buckle 2. A connecting buckle 4 is installed at the bottom of one side of the inspection door 3. A plug rod 5 is slidably connected inside the connecting buckle 4.

[0037] A first motor 6 is installed at the bottom of the other side of the machine body 1, and a mixing paddle 7 is driven on one side of the first motor 6.

[0038] The top of the machine body 1 has multiple slots 8, and guide blocks 9 are installed at the top of both sides of the inner wall of the slots 8.

[0039] The top of the slot 8 is equipped with a feed inlet 10.

[0040] The bottom ends of both sides of the inner wall of the slot 8 are provided with sliding grooves 11, and the interior of the sliding grooves 11 is slidably connected with mounting brackets 12. Quick-release components 13 are installed at both ends of one side of the mounting brackets 12.

[0041] A pressure frame 14 is screwed onto the other side of the mounting bracket 12.

[0042] The quick-release assembly 13 includes a frame 1301, a support frame 1302 on the top of the frame 1301, a slot 1303 on the top of the frame 1301, connecting plates 1304 slidably connected to both ends of the support frame 1302, a pressing pad 1305 attached to the top of one side of the connecting plate 1304, a locking block 1306 installed at the bottom of one side of the connecting plate 1304, and a return spring 1307 provided in the middle of one side of the connecting plate 1304.

[0043] In this embodiment, as Figure 3As shown, a second motor 15 is installed in the middle of one side of the mounting bracket 12. An active dispersing roller 16 is driven on one side of the second motor 15. A driven dispersing roller 17 is provided on one side of the active dispersing roller 16. Gears are installed at one end of both the active dispersing roller 16 and the driven dispersing roller 17.

[0044] In this embodiment, as Figure 5 As shown, a guide hopper 18 is installed at the bottom of the machine body 1. A discharge port 19 is installed at the bottom of the guide hopper 18 by screws. A third motor 20 is installed on one side of the discharge port 19. An active conveying roller 21 is driven on one side of the third motor 20. A driven conveying roller 22 is provided on one side of the active conveying roller 21. Gears are installed at one end of both the active conveying roller 21 and the driven conveying roller 22.

[0045] In this embodiment, as Figure 3 As shown, a handle is installed in the middle of one side of the mounting bracket 12, and the mounting bracket 12 forms a pull-out structure with the slide groove 11 through the handle.

[0046] In this embodiment, as Figure 4 As shown, the external dimensions of the card block 1306 are consistent with the internal dimensions of the card slot 1303, and the card block 1306 is engaged with both ends inside the card slot 1303. The return spring 1307 is sleeved on both ends of the surface of the support frame 1302, and one side of the support frame 1302 is welded to the top of one side of the body 1.

[0047] The computer software involved in the hardware carriers such as the first motor in the technical solution is software technology known to those skilled in the art. It is merely applied to the aforementioned hardware carriers. In other words, the computer software portion of the technical solution is an essential technical feature for solving the aforementioned technical problem, constituting a necessary technical feature for the technical problem solved by this application, but it is not a differentiating technical feature or a point of technical improvement. The applicant has not made any technical improvements to the computer software portion involved in the aforementioned related hardware carriers, nor is it a key technical point of the invention.

[0048] Therefore, the "first motor," "second motor," "third motor," etc. involved in this application are physical functional modules that combine computer software programs or protocols in the prior art with the hardware carrier of this application. The computer software programs involved in these physical functional modules are all technologies known to those skilled in the art and are not improvements of this application. The improvement of this application should be the interaction relationship between the various physical functional modules, that is, the improvement of the overall structure of the automatic dipping machine of this application, so as to solve the corresponding technical problems to be solved by this application.

[0049] The working process of this quick-release cotton blending machine is as follows:

[0050] First, the operator injects different types of cotton material to be mixed into the machine body 1 through the corresponding feed inlet 10. The injected cotton material will fall onto the surfaces of the corresponding active dispersing roller 16 and driven dispersing roller 17. Then, the power supply is activated to start the second motor 15, which drives the active dispersing roller 16 to rotate, and at the same time drives the gear at the other end to rotate. In turn, the meshing force drives the other gear to rotate, thereby driving the driven dispersing roller 17 to rotate synchronously, thus tearing and dispersing the injected cotton material. The first motor 6 is started, driving the mixing paddle 7 to rotate. At this time, the scattered cotton materials will be thoroughly mixed by the mixing paddle 7. Then, the mixed material will fall onto the surface of the guide hopper 18 and further slide down the guide hopper 18 into the discharge port 19, and then onto the surface of the active conveyor roller 21 and the driven conveyor roller 22. By starting the third motor 20, the active conveyor roller 21 is driven to rotate, which in turn drives the gear at the other end to rotate. Then, the meshing force drives the other gear to rotate, thereby driving the driven conveyor roller 22 to rotate synchronously, so as to convey and discharge the scattered cotton materials. After the operation is completed, when it is necessary to inspect and maintain the inside of the machine body 1, the plug rod 5 can be pulled upward to disengage it from the connecting buckle 4 and the latch 2. Then, the door handle on the side of the inspection door 3 can be pulled to open it easily, so as to facilitate cleaning and maintenance of the surface of the mixing paddle 7. The pressing pad 1 on the top of the two connecting plates 1304 can be pressed at the same time. 305, the connecting plate 1304 and the locking block 1306 at one bottom side slide relative to each other along the surface of the support frame 1302, thereby causing the locking block 1306 to disengage from the inside of the slot 1303. This cancels the locking and limiting effect on the mounting frame 12 and the internal disassembly mechanism. By pulling the handle, the mounting frame 12 and the internal disassembly mechanism can be slid outward along the direction of the slide groove 11. This allows the disassembly mechanism to be quickly disassembled and removed, facilitating subsequent maintenance and repair work.

[0051] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0052] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0053] This article uses specific examples to illustrate the principles and implementation methods of this utility model. The above examples are only for the purpose of helping to understand the method and core ideas of this utility model. The above description is only a preferred embodiment of this utility model. It should be noted that due to the limitations of textual expression, there are objectively infinite specific structures. For those skilled in the art, several improvements, modifications, or changes can be made without departing from the principles of this utility model, and the above technical features can also be combined in an appropriate manner. These improvements, modifications, changes, or combinations, or the direct application of the concept and technical solution of the utility model to other occasions without modification, should all be considered within the protection scope of this utility model.

Claims

1. A quick-release and maintainable cotton blending machine, comprising a machine body (1), characterized in that: A buckle (2) is installed at the bottom of one side of the body (1); The machine body (1) has a maintenance door (3) hinged at both ends near the buckle (2) on one side. A connecting buckle (4) is installed at the bottom of one side of the maintenance door (3). A plug rod (5) is slidably connected inside the connecting buckle (4). A first motor (6) is installed at the bottom of the other side of the machine body (1), and a mixing paddle (7) is driven on one side of the first motor (6); The top of the machine body (1) is provided with multiple slots (8), and guide blocks (9) are installed at the top of both sides of the inner wall of the slots (8); A feed inlet (10) is installed at the top of the slot (8); The bottom ends of both sides of the inner wall of the slot (8) are provided with sliding grooves (11), and the interior of the sliding groove (11) is slidably connected with a mounting bracket (12). Quick-release components (13) are installed at both ends of one side of the mounting bracket (12). A pressure frame (14) is installed on the other side of the mounting bracket (12) by screws; The quick-release assembly (13) includes a frame (1301), a support frame (1302) on the top of the frame (1301), a slot (1303) at the top of the frame (1301), connecting plates (1304) slidably connected to both ends of the support frame (1302), a pressing pad (1305) attached to the top of one side of the connecting plate (1304), a locking block (1306) installed at the bottom of one side of the connecting plate (1304), and a return spring (1307) provided in the middle of one side of the connecting plate (1304).

2. The quick-release and maintainable cotton blending machine as described in claim 1, characterized in that: A second motor (15) is installed in the middle of one side of the mounting bracket (12). An active dispersing roller (16) is driven on one side of the second motor (15). A driven dispersing roller (17) is provided on one side of the active dispersing roller (16). A gear is installed at one end of both the active dispersing roller (16) and the driven dispersing roller (17).

3. The quick-release and maintenance cotton blending machine as described in claim 1, characterized in that: The bottom of the machine body (1) is equipped with a guide hopper (18), and the bottom of the guide hopper (18) is equipped with a discharge port (19) by screws. A third motor (20) is installed on one side of the discharge port (19), and an active conveying roller (21) is driven on one side of the third motor (20). A driven conveying roller (22) is provided on one side of the active conveying roller (21). A gear is installed at one end of both the active conveying roller (21) and the driven conveying roller (22).

4. The quick-release maintenance blending machine as described in claim 1, characterized in that: A handle is installed in the middle of one side of the mounting bracket (12), and the mounting bracket (12) forms a pull-out structure with the slide groove (11) through the handle.

5. The quick-release and maintainable cotton blending machine as described in claim 1, characterized in that: The external dimensions of the card block (1306) are the same as the internal dimensions of the card slot (1303), and the card block (1306) is engaged with both ends inside the card slot (1303). The return spring (1307) is sleeved on both ends of the surface of the support frame (1302), and one side of the support frame (1302) is welded to the top of one side of the body (1).

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