A fully computerized double needle hosiery machine

Abstract

The utility model discloses a full computer double needle hosiery machine belongs to hosiery machine field, the upper end of fixed column is equipped with vice frame, the upper end of vice frame is equipped with bearing assembly, adjusting screw subassembly, tension spring air cylinder subassembly and threading frame combination piece from left to right in proper order, and tension spring air cylinder subassembly is located the top of threading frame combination piece, the lower end hole of rotary table end face is inserted to have stable slide, and the shank of stable slide is equipped with fixed frame, and fixed frame installs on the axle hole upper portion of main shaft, and the lower end of fixed frame is equipped with electric push rod, and the upper end telescopic end of electric push rod is connected with stable push plate. Electric push rod drive pivot realizes the up-and-down movement of rotary table, and completes the hosiery knitting. Its arc design with stable push plate reduces abrasion, guarantees the equipment reliability. The reset spring design of stable slide makes stable push plate reset, prepares the next movement. Rotary table and adjusting mechanism jointly act, ensure that wire material is accurate and passes through, improve hosiery knitting quality and efficiency.

Description

Technical Field

[0001] This utility model relates to the field of sock knitting machines, and in particular to a fully computerized double-needle sock knitting machine. Background Technology

[0002] A fully computerized double-needle sock knitting machine is a highly automated sock-knitting device that integrates the essence of modern electronic and mechanical technologies. Its working principle involves precise control of the motor via an electrical control system, which drives the cylinder and shuttle in coordinated knitting motions. During the knitting process, the control system, according to a preset program, directs the needles on the cylinder to move up and down according to a specific pattern, while the shuttle simultaneously guides the yarn into the cylinder, forming the basic texture and pattern of the sock.

[0003] However, in practical applications, the turntable height of fully computerized double-needle sock knitting machines is designed to be a fixed value, which to some extent limits its adaptability to different sock production needs. Factors such as the size, thickness, and material of socks can all affect the adjustment needs during the production process, and the fixed turntable height makes the machine less flexible in the face of these changes.

[0004] While the fixed height of the turntable presents limitations, adjusting it is no easy task. Adjusting the turntable height may involve multiple internal components and complex structures, increasing operational complexity and potentially negatively impacting the machine's overall performance and stability. Furthermore, the adjustment process typically requires the intervention of skilled technicians, which undoubtedly increases production and time costs. Utility Model Content

[0005] The main objective of this invention is to provide a fully computerized double-needle sock machine that can effectively solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A fully computerized double-needle sock knitting machine includes a rotating shaft, a turntable, a main shaft, a fixed post, and a threading hook. The turntable is located at the upper end of the rotating shaft, the main shaft is located at the lower end of the rotating shaft, and the fixed post is located next to the rotating shaft. A sub-frame is installed at the upper end of the fixed column. From left to right, the upper end of the sub-frame is provided with a bearing assembly, an adjusting screw assembly, a tension spring cylinder assembly, and a threading frame assembly. The tension spring cylinder assembly is located above the threading frame assembly. The turntable end face has multiple through holes. A stabilizing slide rod is inserted into the lower end of the rotating shaft. The stabilizing slide rod has a fixing frame. The fixing frame is installed on the upper part of the shaft hole of the main shaft. An electric push rod is installed at the lower end of the fixing frame. The upper telescopic end of the electric push rod is connected to a stabilizing push plate. The stabilizing push plate contacts the rotating shaft and pushes the rotating shaft to move up and down. A first threading hook and a second threading hook are installed on the sub-frame.

[0007] As an optional solution of this application, the rotating shaft is designed as an integral part of the turntable, and the cross-section of the turntable and the rotating shaft is designed in the shape of a "T". Insertion holes are opened on the two quadrant points of the rotating shaft, the stabilizing slide rod is inserted into the insertion holes, and the stabilizing slide rod and the rotating shaft are connected by a T-key and a T-hole for limiting. As an optional solution of this application, multiple through holes are distributed in a ring on the turntable. The through holes are threaded holes with arc-shaped edges. The rotating shaft is movably designed with the main shaft, and the main shaft and the rotating shaft are connected by a vertical slide groove and a slider for limiting. The upper end of the main shaft is connected with a buffer rubber ring by an adhesive. As an optional solution of this application, the fixing frame is fixed to the main shaft by bolts, the fixing frame is fixed to the electric push rod by bolts, the two stabilizing slide rods are symmetrically distributed in the openings on both sides of the fixing frame, and a bearing is provided between the stabilizing slide rods and the fixing frame; As an optional solution of this application, the electric push rod drives the rotating shaft to realize the up and down movement of the turntable. The telescopic end of the electric push rod passes through the opening on the end face of the fixed frame, and there is a gap between the electric push rod and the fixed frame. The electric push rod is fixed to the stabilizing push plate by bolts, and the edge of the stabilizing push plate is designed with an arc shape. As an optional solution of this application, the stabilizing push plate contacts the rotating shaft and realizes the upward movement of the turntable through the electric push rod. The upper end of the stabilizing slide rod is fitted with a reset spring, which drives the stabilizing push plate to reset downward.

[0008] Compared with the prior art, the present invention has the following beneficial effects: The design of multiple annularly distributed through holes on the end face of the turntable not only ensures the uniformity and stability of the turntable during operation, but also effectively reduces stress concentration and improves the durability of the components through the arc design of the screw hole edges.

[0009] The turntable and the shaft are designed as a single "T"-shaped structure. This design not only provides sufficient strength and stability, but also ensures precise fit between components through the insertion hole on the shaft and the limiting connection of the stabilizing slide rod, further improving the overall stability of the equipment.

[0010] The electric actuator drives the rotating shaft, enabling the turntable to move up and down, thus completing the knitting process of the socks. The arc-shaped design of the electric actuator and the stabilizing push plate reduces wear on the rotating shaft, ensuring the long-term reliability of the equipment. Meanwhile, the return spring design at the upper end of the stabilizing slide allows the stabilizing push plate to return to its original position after each movement, preparing it for the next cycle.

[0011] The combined effect of the turntable and its adjustment mechanism also ensures that the yarn passes through accurately when the machine is knitting socks, thus guaranteeing the quality and efficiency of the sock knitting process. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 The diagram shows the turntable, rotating shaft, and electric push rod of this utility model. Figure 3 This is a side view of the turntable, rotating shaft, and electric push rod of this utility model; Figure 4 The diagram shows the electric push rod, fixing frame, stabilizing slide rod, and stabilizing push plate of this utility model.

[0013] In the diagram: 1. Rotating shaft; 2. Turntable; 3. Main shaft; 4. Fixed column; 5. Sub-frame; 6. First threading hook; 7. Second threading hook; 8. Bearing assembly; 9. Adjusting screw assembly; 10. Tension spring cylinder assembly; 11. Threading frame connector; 12. Through hole; 13. Fixed frame; 14. Electric push rod; 15. Stabilizing slide rod; 16. Stabilizing push plate. Detailed Implementation

[0014] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0015] like Figure 1 - Figure 4 As shown, a fully computerized double-needle sock knitting machine includes a rotating shaft 1, a turntable 2, a main shaft 3, a fixing post 4, and a threading hook. The turntable 2 is located at the upper end of the rotating shaft 1, while the main shaft 3 is installed at the lower end of the rotating shaft 1. In addition, the fixing post 4 is installed on the side of the rotating shaft 1, providing additional support and stability to the overall structure.

[0016] At the upper end of the fixed column 4, a sub-frame 5 is assembled. From left to right, the upper part of the sub-frame 5 is provided with a bearing assembly 8, an adjusting screw assembly 9, a tension spring cylinder assembly 10, and a threading frame connector 11. The tension spring cylinder assembly 10 is positioned above the threading frame connector 11 to ensure that it can perform stretching and contraction actions efficiently.

[0017] The end face of the turntable 2 has multiple through holes 12 arranged in a ring to ensure uniform movement and stability of the turntable 2. A stabilizing slide rod 15 is inserted into the lower end of the rotating shaft 1 through a split hole. A fixing bracket 13 is provided on the shaft body of the stabilizing slide rod 15, which is mounted on the upper part of the shaft hole of the main shaft 3. An electric push rod 14 is mounted on the lower end of the fixing bracket 13, and a stabilizing push plate 16 is connected to the upper telescopic end of the electric push rod 14. The stabilizing push plate 16 contacts the rotating shaft 1 and pushes it to move up and down. A first threading hook 6 and a second threading hook 7 are installed on the sub-frame 5 to ensure that the thread can pass through accurately during the knitting process of the socks.

[0018] The pivot 1 and the turntable 2 are designed as a single unit with a "T"-shaped cross-section to provide sufficient strength and stability. The pivot 1 has insertion holes at two quadrant points, into which the stabilizing slide rod 15 is inserted and connected via a T-key and T-hole to ensure precise fit between the components.

[0019] Multiple through holes 12 are arranged in a ring on the turntable 2. These through holes 12 are designed as threaded holes with rounded edges to reduce stress concentration and improve component durability. The rotating shaft 1 and the main shaft 3 are connected in a movable manner, with a vertical slide groove and slider achieving a limiting connection to ensure flexible movement between components. A buffer rubber ring is attached to the upper end of the main shaft 3 with adhesive to absorb impacts and vibrations during movement.

[0020] The mounting bracket 13 is fixed to the main shaft 3 by bolts and connected to the electric push rod 14 by bolts to ensure the connection is firm and reliable. Two stabilizing slide rods 15 are symmetrically distributed in the openings on both sides of the mounting bracket 13, and bearings are provided between the stabilizing slide rods 15 and the mounting bracket 13 to reduce friction and improve the smoothness of movement.

[0021] The electric actuator 14 drives the rotating shaft 1, enabling the turntable 2 to move up and down, thus completing the knitting process of the socks. The telescopic end of the electric actuator 14 passes through an opening on the end face of the fixing frame 13, with a gap between it and the fixing frame 13 to ensure flexibility of movement. The electric actuator 14 is fixedly connected to the stabilizing push plate 16 by bolts. The edge of the stabilizing push plate 16 is designed with an arc shape to reduce wear on the rotating shaft 1.

[0022] The stabilizing push plate 16 contacts the rotating shaft 1 and pushes the turntable 2 upward via the electric push rod 14 to achieve the knitting of socks. A return spring is sleeved on the upper end of the stabilizing slide rod 15, which drives the stabilizing push plate 16 to return downward to prepare for the next motion cycle.

[0023] Check if the end face of the turntable 2 has multiple through holes 12, and confirm that these through holes 12 are arranged in a ring. Install the sub-frame 5 on the upper end of the fixed column 4. Ensure that the upper part of the sub-frame 5 is provided with the bearing assembly 8, adjusting screw assembly 9, tension spring cylinder assembly 10, and threading frame connector 11 from left to right. Confirm that the tension spring cylinder assembly 10 is located above the threading frame connector 11. Make a hole at the lower end of the rotating shaft 1 and insert a stabilizing slide rod 15. Confirm that the fixed frame 13 is installed on the upper part of the shaft hole of the main shaft 3, and check if the lower part of it is equipped with an electric push rod 14. Ensure that the upper telescopic end of the electric push rod 14 is connected to a stabilizing push plate 16. Confirm that the stabilizing push plate 16 is in contact with the rotating shaft 1 and pushes it to move up and down.

[0024] Install the first threading hook 6 and the second threading hook 7 on the subframe 5, ensuring their positions are accurate. Confirm that the "T"-shaped connection between the rotating shaft 1 and the turntable 2 is secure. Check that the stabilizing slide rod 15 is inserted into the insertion hole of the rotating shaft 1 and that the limiting connection is achieved through the T-key and T-hole. Confirm that the multiple through holes 12 on the turntable 2 are designed as screw holes with rounded edges to reduce stress concentration. Confirm that the movable connection between the rotating shaft 1 and the main shaft 3 is limited by the vertical slide groove and the slider. Confirm that the upper end of the main shaft 3 is connected with a buffer rubber ring by adhesive. Check that the fixing bracket 13 is fixed to the main shaft 3 by bolts and connected to the electric push rod 14 by bolts.

[0025] Confirm that the two stabilizing slide rods 15 are symmetrically distributed in the openings on both sides of the fixing frame 13, and check whether there are bearings between them and the fixing frame 13. Confirm that the telescopic end of the electric push rod 14 passes through the opening on the end face of the fixing frame 13, and that there is a gap between it and the fixing frame 13. Confirm that the edge of the stabilizing push plate 16 is arc-shaped to reduce wear on the rotating shaft 1. Confirm that a return spring is fitted on the upper end of the stabilizing slide rod 15. Check whether the return spring can drive the stabilizing push plate 16 to return downward to prepare for the next motion cycle.

[0026] It should be noted that, in this document, relational terms such as first and second (number one, number two), etc., are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Unless otherwise specified, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes the element.

[0027] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A fully computerized double-needle sock knitting machine, comprising a rotating shaft (1), a turntable (2), a main shaft (3), a fixing post (4), and a threading hook, wherein the turntable (2) is located at the upper end of the rotating shaft (1), the main shaft (3) is located at the lower end of the rotating shaft (1), and the fixing post (4) is located beside the rotating shaft (1), characterized in that: The upper end of the fixed column (4) is equipped with a sub-frame (5). The upper end of the sub-frame (5) is provided with a bearing assembly (8), an adjusting screw assembly (9), a tension spring cylinder assembly (10) and a threading frame connector (11) from left to right. The tension spring cylinder assembly (10) is located above the threading frame connector (11). The turntable (2) has multiple through holes (12) on its end face. A stabilizing slide rod (15) is inserted into the lower end of the rotating shaft (1). The stabilizing slide rod (15) has a fixing frame (13) on its body. The fixing frame (13) is installed on the upper part of the shaft hole of the main shaft (3). An electric push rod (14) is installed at the lower end of the fixing frame (13). The upper telescopic end of the electric push rod (14) is connected to a stabilizing push plate (16). The stabilizing push plate (16) contacts the rotating shaft (1) and pushes the rotating shaft (1) to move up and down. A first threading hook (6) and a second threading hook (7) are installed on the sub-frame (5).

2. The fully computerized double-needle sock knitting machine according to claim 1, characterized in that: The rotating shaft (1) is integrated with the turntable (2), and the cross-section of the turntable (2) and the rotating shaft (1) is T-shaped. Insertion holes are opened on the two quadrant points of the rotating shaft (1), and the stabilizing slide rod (15) is inserted into the insertion hole. The stabilizing slide rod (15) and the rotating shaft (1) are connected by T-keys and T-holes for limiting.

3. The fully computerized double-needle sock knitting machine according to claim 2, characterized in that: Multiple through holes (12) are distributed in a ring on the turntable (2). The through holes (12) are screw holes with an arc-shaped edge. The rotating shaft (1) and the main shaft (3) are designed to move together. The main shaft (3) and the rotating shaft (1) are connected by a vertical slide and a slider to achieve a limiting connection. The upper end of the main shaft (3) is connected with a buffer rubber ring by an adhesive.

4. The fully computerized double-needle sock knitting machine according to claim 3, characterized in that: The fixed frame (13) is fixed to the main shaft (3) by bolts. The fixed frame (13) and the electric push rod (14) are fixed by bolts. The two stabilizing slide rods (15) are symmetrically distributed in the openings on both sides of the fixed frame (13). A bearing is provided between the stabilizing slide rod (15) and the fixed frame (13).

5. A fully computerized double-needle sock knitting machine according to claim 4, characterized in that: The electric push rod (14) drives the rotating shaft (1) to realize the up and down movement of the turntable (2). The telescopic end of the electric push rod (14) passes through the end face opening of the fixed frame (13), and there is a gap between the electric push rod (14) and the fixed frame (13). The electric push rod (14) is fixed to the stabilizing push plate (16) by bolts, and the edge of the stabilizing push plate (16) is arc-shaped.

6. A fully computerized double-needle sock knitting machine according to claim 5, characterized in that: The stabilizing push plate (16) contacts the rotating shaft (1) and the turntable (2) moves upward through the electric push rod (14). The upper end of the stabilizing slide rod (15) is fitted with a reset spring, which drives the stabilizing push plate (16) to reset downward through the reset spring.

Images