Modular carousel for a dyeing machine

Abstract

The utility model relates to dyeing machine accessory technical field, especially is a kind of modularization turntable for dyeing machine, it include: the turntable with the opening of front end surface, closure, support;The closure is located in the front end surface of turntable and closes the opening of turntable;Support is located in the rear of turntable, and the heating pipe is horizontally connected in the top of support, and the heating pipe rotation is embedded in the center of turntable, and the modularization turntable is formed by the positioning platform and the sample cup insert sleeve on it, according to the requirement setting appropriate number of sample cup carries out dyeing work, and the centrifugal oscillation mechanism of sample cup insert sleeve oscillation effect in the modularization turntable during dyeing process is provided, even if the pretreatment work of sample is not done in place, also can make dyeing liquor under the action of rotation, heating, oscillation, carry out uniform adhesion on sample.

Description

Technical Field

[0001] This utility model relates to the technical field of dyeing machine accessories, and more specifically to a modular turntable for a dyeing machine. Background Technology

[0002] A dyeing machine is an intermittent dyeing device, mainly used for dyeing materials such as yarn and fabric. Its core feature is that it drives the material to be dyed to circulate in the dye bath by rotating a turntable, so as to achieve uniform dyeing.

[0003] Existing dyeing machines use a method where sample cups are directly mounted on a turntable. The turntable is rotated and heated to dye the sample in the sample cup with the dye solution. However, some fiber samples are affected by rough processing, and surface grease or impurities are not completely removed, which can hinder the uniform adsorption of dye. Utility Model Content

[0004] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objectives and other advantages of this invention can be realized and obtained through the structures particularly pointed out in the description and other accompanying drawings.

[0005] The purpose of this invention is to overcome the above-mentioned shortcomings and provide a modular turntable for a dyeing machine.

[0006] To achieve the above objectives, the technical solution of this utility model is: a modular turntable for a dyeing machine, comprising: a turntable with an opening on its front end, a sealing cover, and a support; the sealing cover is located on the front end of the turntable and closes the opening of the turntable; the support is located behind the turntable, and a heating tube is horizontally connected to the top of the support, the heating tube being rotatably embedded in the center of the turntable; the outer ring of the turntable is provided with several positioning platforms, and at least one sample cup sleeve is provided on each positioning platform, a sample cup is embedded in the sample cup sleeve, the opening of the turntable and the inner side of the sealing cover form a heating chamber, the bottom surface of the sample cup sleeve extends into the heating chamber, and the inner wall of the heating chamber is arranged in a ring around the heating tube with a centrifugal oscillation mechanism adapted to the bottom surface of the sample cup sleeve.

[0007] In some embodiments, to prevent the sample cup from detaching from the sample cup sleeve during rotation, the edge of the sample cup sleeve is provided with an elastic clamp to restrict the movement of the sample cup.

[0008] In some embodiments, to prevent liquid leakage within the heating chamber, the end of the heating tube is located within the heating chamber, and a sealed bearing is provided between the connection between the heating tube and the turntable.

[0009] In some embodiments, for ease of sample assembly, the sample cup consists of a cup body and a cup lid, with the cup lid threadedly connected to the opening of the cup body.

[0010] In some embodiments, to improve the strength of the connection, the sample cup sleeve and the turntable are connected by one of the following methods: integral molding or welding fixation.

[0011] In some embodiments, in order to improve the adsorption effect of the sample on the dye solution by oscillating the sample cup insert, the centrifugal oscillation mechanism includes a limiting groove located on the inner wall of the heating chamber and in contact with the bottom surface of the corresponding sample cup insert, and an elastic reset component movable within the limiting groove. Under centrifugal force, the elastic reset component moves along the limiting groove to impact the bottom surface of the sample cup insert.

[0012] In some embodiments, for reciprocating action, the elastic reset action component includes a slider, a guide plate, and a reset spring that are slidably limited and connected to the limiting groove. The guide plate is connected to the end face of the slider facing the bottom surface of the sample cup sleeve. One end of the reset spring is connected to the end face of the slider away from the bottom surface of the sample cup sleeve, and the other end is connected to the inner wall of the limiting groove.

[0013] In some embodiments, to facilitate rapid heat conduction, at least a quarter of the heating chamber is prevented from being filled with a heat-conducting liquid.

[0014] By adopting the above technical solution, the beneficial effects of this utility model are as follows: a modular turntable is formed by several positioning platforms and sample cup inserts on them. A suitable number of sample cups are set according to the requirements for dyeing. Furthermore, the modular turntable is equipped with a centrifugal oscillation mechanism that oscillates the sample cup inserts during the dyeing process. Even if the sample pretreatment is not done properly, the dye can still be evenly adhered to the sample under the action of rotation, heating, and oscillation.

[0015] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and are not intended to limit this disclosure.

[0016] Undoubtedly, such and other objects of this invention will become more apparent after the following detailed description of the preferred embodiments, which are illustrated in various accompanying drawings and illustrations.

[0017] To make the above-mentioned beneficial effects and other objects, features and advantages of this utility model more apparent and understandable, one or more preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0018] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0019] In the accompanying drawings, the same parts use the same reference numerals, and the drawings are schematic and not necessarily drawn to actual scale.

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only one or more embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on such drawings without creative effort.

[0021] Explanation of key figure labels: Figure 1 This is a schematic diagram of the structure of a modular turntable for a dyeing machine according to the present invention; Figure 2 This is a front view cross-sectional structural diagram of a modular turntable for a dyeing machine according to the present invention; Figure 3 This is a top view of the modular turntable for a dyeing machine according to the present invention. Figure 4 This is a schematic diagram of the structure of the elastic reset component.

[0022] Reference numerals in the attached drawings: turntable-1, sealing cover-2, bracket-3, heating tube-31, positioning platform-11, sample cup sleeve-12, sample cup-13, elastic clamp-14, heating chamber-15, limiting slide groove-16, elastic reset component-17, slider-171, vibration guide plate-172, reset spring-173. Detailed Implementation

[0023] The following detailed description of the embodiments of this utility model, in conjunction with the accompanying drawings, will provide a thorough understanding of how this utility model uses technical means to solve technical problems and achieve technical effects, enabling its implementation. It should be noted that, provided there is no conflict, the various embodiments and features within them can be combined with each other, and all resulting technical solutions are within the protection scope of this utility model.

[0024] Furthermore, numerous specific details are set forth in the following description for illustrative purposes to provide a thorough understanding of the embodiments of this invention. However, it will be apparent to those skilled in the art that this invention may be practiced without the specific details or particular methods described herein.

[0025] Please see Figure 1-4 This utility model provides a modular turntable for a dyeing machine, including: a turntable 1 with an opening on the front end, a closing cover 2, and a bracket 3; the closing cover 2 is located on the front end of the turntable 1 and closes the opening of the turntable 1; the bracket 3 is located behind the turntable 1, and a heating tube 31 is horizontally connected to the top of the bracket 3, and the heating tube 31 is rotatably embedded into the center of the turntable 1. The modular turntable is installed inside a box-type dyeing machine. The dyeing machine is equipped with a conductive structure that supplies power to the heating tube 31, and a transmission structure that drives the turntable 1 to rotate around the heating tube 31. This transmission structure is existing technology and includes an outer gear ring connected to the rear edge of the turntable 1, a gear meshing with the outer gear ring, and a motor that drives the gear to rotate.

[0026] The outer ring of the turntable 1 is provided with several positioning platforms 11. At least one sample cup sleeve 12 is provided on the positioning platform 11. The sample cup 13 is embedded in the sample cup sleeve 12. The opening of the turntable 1 and the inner side of the closed cover 2 form a heating chamber 15. The bottom surface of the sample cup sleeve 12 extends into the heating chamber 15. The inner wall of the heating chamber 15 is arranged in a ring around the heating tube 31 with a centrifugal oscillation mechanism that is adapted to the bottom surface of the sample cup sleeve 12.

[0027] The sample cup sleeve 12 is made of stainless steel.

[0028] According to some embodiments of this application, optionally, in order to prevent the sample cup 13 from dislodging from the sample cup sleeve 12 during rotation, the edge of the sample cup sleeve 12 is provided with an elastic clamp 14 to restrict the movement of the sample cup 13.

[0029] According to some embodiments of this application, optionally, in order to prevent liquid leakage in the heating chamber 15, the end of the heating tube 31 is located inside the heating chamber 15, and a sealed bearing is provided between the connection between the heating tube 31 and the turntable 1.

[0030] Among them, the sealed bearing is a stainless steel sealed bearing, which has strong resistance to oil corrosion and high temperature resistance.

[0031] According to some embodiments of this application, optionally, in order to facilitate sample assembly, the sample cup 13 consists of a cup body and a cup lid, with the cup lid threadedly connected to the opening of the cup body.

[0032] According to some embodiments of this application, optionally, in order to improve the strength of the connection, the sample cup sleeve 12 and the turntable 1 are connected by one of integral molding and welding, preferably integral molding.

[0033] According to some embodiments of this application, optionally, in order to improve the adsorption effect of the sample on the dye solution by oscillating the sample cup sleeve 12, the centrifugal oscillation mechanism includes a limiting groove 16 located on the inner wall of the heating chamber 15 and in contact with the bottom surface of the corresponding sample cup sleeve 12, and an elastic reset component 17 movably located in the limiting groove 16. Under centrifugal force, the elastic reset component 17 impacts the bottom surface of the sample cup sleeve 12 along with the limiting groove 16.

[0034] According to some embodiments of this application, optionally, in order to perform reciprocating action, the elastic reset action component 17 includes a slider 171, a vibration guide plate 172, and a reset spring 173 that are slidably limited and connected to the limiting groove 16. The vibration guide plate 172 is connected to the end face of the slider 171 facing the bottom surface of the sample cup insert 12. One end of the reset spring 173 is connected to the end face of the slider 171 away from the bottom surface of the sample cup insert 12, and the other end is connected to the inner wall of the limiting groove 16.

[0035] Among them, the vibration guide plate 172 is made of perfluoroether rubber, which can be used for a long time in an environment of 260℃-290℃. It effectively prevents damage to the bottom surface of the sample cup insert 12 when it is impacted. It also has the characteristics of high temperature resistance and oil resistance.

[0036] According to some embodiments of this application, optionally, in order to facilitate rapid heat conduction, at least a quarter of the heating chamber 15 is prevented from being filled with heat-conducting liquid.

[0037] The heating tube 31 heats the heat-conducting liquid to a temperature of 100℃-150℃. The heat-conducting liquid is oil. After being heated by the heating tube 31, the hot oil comes into contact with the sample cup sleeve 12 through the rotation of the turntable 1, so as to heat the sample cup 13 through the sample cup sleeve 12.

[0038] A modular turntable is formed by several positioning platforms 11 and sample cup sleeves 12 on them. A suitable number of sample cups 13 are set according to the requirements for dyeing. The modular turntable is equipped with a centrifugal oscillation mechanism that oscillates the sample cup sleeves 12 during the dyeing process. Even if the sample pretreatment is not done properly, the dye can be evenly attached to the sample under the action of rotation, heating and oscillation.

[0039] The working principle of the centrifugal oscillation mechanism is as follows: as the turntable 1 rotates intermittently under the drive of the transmission structure, the slider 171 drives the guide plate 172 to impact the bottom surface of the sample cup sleeve 12 at the moment of rotation. The return spring 173 is stretched and deformed. After the turntable 1 stops, the return spring 173 drives the slider 171 to return to its original position. Then the above action is repeated to perform intermittent oscillation.

[0040] It should be understood that the embodiments disclosed herein are not limited to the specific processing steps or materials disclosed herein, but should be extended to equivalent substitutions of such features as understood by those skilled in the art. It should also be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting.

[0041] The term "embodiment" in this specification refers to a specific feature or characteristic described in connection with an embodiment that is included in at least one embodiment of the present invention. Therefore, phrases or "embodiments" appearing in various places throughout the specification do not necessarily refer to the same embodiment.

[0042] Furthermore, the described features or characteristics may be incorporated into one or more embodiments in any other suitable manner. In the above description, specific details, such as thickness, quantity, etc., are provided to provide a comprehensive understanding of embodiments of the present invention. However, those skilled in the art will understand that the present invention can be implemented without the aforementioned one or more specific details or may be implemented using other methods, components, materials, etc.

Claims

1. A modular turntable for a dyeing machine, characterized in that, include: A turntable with an opening on its front face (1); A closed cover (2) is placed on the front end face of the turntable (1) and closes the opening of the turntable (1); The bracket (3) is located behind the turntable (1). The top of the bracket (3) is horizontally connected to a heating tube (31), which rotates and embeds itself into the center of the turntable (1). The turntable (1) has several positioning platforms (11) on its outer ring. Each positioning platform (11) has at least one sample cup sleeve (12) and a sample cup (13) is embedded in the sample cup sleeve (12). The opening of the turntable (1) and the inner side of the closed cover (2) form a heating chamber (15). The bottom surface of the sample cup sleeve (12) extends into the heating chamber (15). The inner wall of the heating chamber (15) has a centrifugal oscillation mechanism that is adapted to the bottom surface of the sample cup sleeve (12) arranged in a ring around the heating tube (31).

2. The modular turntable for a dyeing machine according to claim 1, characterized in that, The sample cup insert (12) has an elastic clamp (14) on its edge that restricts the movement of the sample cup (13).

3. The modular turntable for a dyeing machine according to claim 1, characterized in that, The end of the heating tube (31) is located inside the heating chamber (15), and a sealed bearing is provided between the connection between the heating tube (31) and the turntable (1).

4. A modular turntable for a dyeing machine according to claim 2, characterized in that, The sample cup (13) consists of a cup body and a cup lid, with the cup lid threadedly connected to the opening of the cup body.

5. A modular turntable for a dyeing machine according to claim 1, characterized in that, The sample cup insert (12) and the turntable (1) are connected by one of the following methods: integral molding and welding.

6. A modular turntable for a dyeing machine according to claim 1, characterized in that, The centrifugal oscillation mechanism includes a limiting groove (16) located on the inner wall of the heating chamber (15) and connected to the bottom surface of the corresponding sample cup sleeve (12), and an elastic reset component (17) movable in the limiting groove (16). Under centrifugal force, the elastic reset component (17) impacts the bottom surface of the sample cup sleeve (12) along with the limiting groove (16).

7. A modular turntable for a dyeing machine according to claim 6, characterized in that, The elastic reset component (17) includes a slider (171) that is slidably limited and connected to the limiting groove (16), a vibration guide (172), and a reset spring (173). The vibration guide (172) is connected to the end face of the slider (171) facing the bottom surface of the sample cup sleeve (12). One end of the reset spring (173) is connected to the end face of the slider (171) away from the bottom surface of the sample cup sleeve (12), and the other end is connected to the inner wall of the limiting groove (16).

8. A modular turntable for a dyeing machine according to claim 1, characterized in that, At least a quarter of the heating chamber (15) is filled with a heat-conducting liquid.

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