A shaping device for hosiery production

Abstract

The utility model discloses a kind of for sock production's setting device, belong to sock setting technical field, the upper end of first mobile station, second mobile station is equipped with mounting seat, and heating type sock board is connected by mounting seat, and the sock to be set is sleeved on heating type sock board;The upper end of transmission support both sides is equipped with support frame, and the side wall of support frame is equipped with two limit slides, and each limit slide end face is provided with limit slot.Heating type sock board evenly heats sock, ensure ideal shape and size when setting. Stable connection and antiskid rubber sheet prevent sliding, improve setting accuracy and stability. Extrusion roller adjusting mechanism accurately controls extrusion degree and direction by electric push rod, improves setting accuracy. Internal heating component carries out secondary heating to sock, and firmly sets effect. Support mechanism provides firm support, ensure that extrusion roller adjusts stability and smooth. Concave wiring groove design facilitates wire arrangement, improve compactness and aesthetic property of device structure.

Description

Technical Field

[0001] This utility model relates to the field of sock shaping technology, and in particular to a shaping device for sock production. Background Technology

[0002] A sock shaping device is a specialized piece of equipment designed for textiles such as socks. It aims to shape, dry, and finish socks, ensuring good dimensional stability, a smooth appearance, and comfortable wear. In use, the socks are placed on a sock mold and then on a conveyor belt. The conveyor belt drive is activated, transporting the socks into the shaping chamber. The chamber is then closed, and the heating and / or humidifying devices are activated to process the socks. The appropriate shaping time and temperature are set according to the sock's material and shaping requirements. After shaping, the chamber is opened, and the socks are removed.

[0003] Currently, in practical applications, the shaping equipment used in sock production typically employs a method where a heating element is installed within a separate sock board, and the shaping operation is achieved through the extrusion of shaping rollers.

[0004] This design requires multiple shaping rollers to complete the shaping process, and each roller occupies a certain amount of space, which lengthens the entire production line. This not only increases the floor space required for the production equipment but may also reduce production efficiency because the time spent moving and handling socks on the production line increases accordingly.

[0005] Because multiple shaping rollers and heating components need to operate simultaneously, energy consumption is relatively high. This not only increases production costs but may also have a certain impact on the environment. The use of multiple shaping rollers and heating components also increases equipment maintenance costs, requiring regular inspection and maintenance of the working condition of each component to ensure its normal operation. This undoubtedly increases the complexity and workload of equipment maintenance. Utility Model Content

[0006] The main objective of this invention is to provide a shaping device for sock production, which can effectively solve the problems mentioned in the background art.

[0007] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0008] A shaping device for sock production includes a transmission support, a transmission component, a drive component, a first moving platform, and a second moving platform. The transmission component is mounted on the transmission support, the drive component is mounted on the transmission support and drives the transmission component to move, and the first and second moving platforms are mounted on the transmission component to realize the movement of the moving platforms.

[0009] The upper ends of the first mobile station and the second mobile station are equipped with mounting seats, and a heating sock board is connected through the mounting seats. A sock to be shaped is sleeved on the heating sock board;

[0010] On both sides of the upper end of the transmission support, there are support frames installed. On the side wall of the support frame, there are two limiting sliding frames. Each limiting sliding frame end face is provided with a limiting groove. A limiting sliding seat is installed in the groove of the limiting groove. An electric push rod is installed at the outer end of the limiting sliding frame. The electric push rod is inserted into the limiting groove and connected to the limiting sliding seat. An extrusion roller is installed between the two limiting sliding seats. The electric push rod drives the extrusion roller to move towards the heating sock board to achieve extrusion shaping.

[0011] As an optional solution of this application, the cross-section of the mounting seat is designed in a "U" shape. Multiple mounting hole positions are opened on the end face of the mounting seat. A round hole is opened at the lower end of the heating sock board. Bolts are inserted into the mounting hole positions and the round hole to fix the heating sock board and the mounting seat. An anti-slip rubber sheet is provided at the connection between the mounting seat and the heating sock board. A protective shell is installed on the transmission support to cover the connection between the driving component and the conveying component;

[0012] As an optional solution of this application, the support frame is composed of two L-shaped brackets. The two L-shaped brackets are arranged oppositely, making the middle in a "square" shape design. A recessed wire routing groove is opened on the side wall of the support frame. The wire of the electric push rod is routed along the recessed wire routing groove;

[0013] As an optional solution of this application, one of the electric push rods extends into the recessed wire routing groove of the support frame. The electric push rod is fixed on the support frame by bolts. The limiting sliding frame is fixed on the support frame by bolts;

[0014] As an optional solution of this application, the limiting sliding seat and the limiting groove are limitedly connected through a T-shaped strip and a T-shaped groove. The connection between the limiting sliding seat and the limiting sliding frame is designed smoothly. The limiting sliding seat includes a bearing seat and a bearing. The bearing is installed on the bearing seat. The bearing seat and the electric push rod are limitedly connected through a T-shaped key and a T-shaped hole;

[0015] As an optional solution of this application, a heating component is provided inside the extrusion roller. The wire of the heating component opens a hole at the end face of the extrusion roller and passes through the bearing and extends into the recessed wire routing groove of the support frame. A round hole is opened on the support frame, and the wire is fixed on the support frame by a tie strap.

[0016] Compared with the prior art, the present utility model has the following beneficial effects:

[0017] Heated sock plates provide even heating to socks, ensuring they achieve the desired shape and size during the shaping process. Through a stable connection with the mounting base, the heated sock plate not only guarantees heating efficiency but also effectively prevents the socks from slipping during shaping with anti-slip rubber pads, improving the accuracy and stability of the shaping process.

[0018] The compression roller adjustment mechanism, driven by an electric push rod, can precisely control the compression force and direction of the compression rollers on the socks. This flexible adjustment capability ensures that the socks receive uniform and moderate compression during the shaping process, further enhancing the accuracy and effect of the shaping. Simultaneously, the heating element inside the compression rollers can provide secondary heating to the socks, consolidating the shaping effect.

[0019] The support mechanism provides stable support for the entire shaping device. The cooperation of the support frame, limiting slide, and limiting slide seat ensures the stability and smoothness of the extrusion rollers during adjustment. Furthermore, the recessed wiring groove design on the support frame not only facilitates the arrangement and fixing of the wires but also improves the overall structural compactness and aesthetics of the device. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a side view of the overall structure of this utility model;

[0022] Figure 3 This is a top view of the overall structure of this utility model;

[0023] Figure 4 The diagram shows the movable platform, sock board, support frame, and extrusion roller of this utility model.

[0024] Figure 5 The diagram shows the support frame, limiting slide, electric push rod, and extrusion roller of this utility model.

[0025] In the figure: 1. Transmission bracket; 2. Transmission assembly; 3. Drive assembly; 4. Protective shell; 5. First moving stage; 6. Second moving stage; 7. Mounting base; 8. Heated sock plate; 9. Support frame; 10. Limiting slide; 11. Limiting groove; 12. Limiting slide seat; 13. Electric push rod; 14. Squeeze roller. Detailed Implementation

[0026] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0027] like Figure 1 - Figure 5As shown, a shaping device for sock production comprises a transmission support 1, a transmission component 2, a drive component 3, and a moving platform. The transmission component 2 is mounted on the transmission support 1, while the drive component 3 is fixed to the transmission support 1 to drive the transmission component 2. Furthermore, a first moving platform 5 and a second moving platform 6 are disposed on the transmission component 2 to realize the movement function of the moving platforms.

[0028] Mounting seats 7 are respectively installed on the upper ends of the first moving platform 5 and the second moving platform 6. These mounting seats 7 are connected to the heated sock plate 8 via a connecting device, and the heated sock plate 8 is used to fit socks that need to be shaped. In this way, the socks can be shaped under heat to achieve the desired shape and size.

[0029] Support frames 9 are installed on both sides of the upper end of the transmission bracket 1. Two limiting slides 10 are provided on the side walls of these support frames 9, and each limiting slide 10 has a limiting groove 11 on its end face. A limiting slide block 12 is installed within these limiting grooves 11. An electric push rod 13 is installed at the outer end of the limiting slide 10, and the electric push rod 13 can be inserted into the limiting groove 11 and connected to the limiting slide block 12. A compression roller 14 is installed between the two limiting slide blocks 12. When the electric push rod 13 is activated, it drives the compression roller 14 to move towards the heated sock plate 8, thereby achieving compression and shaping of the sock.

[0030] To ensure the stability and durability of the heated sock plate 8, the mounting base 7 is designed with a U-shaped cross-section. Multiple mounting holes are provided on the end face of the mounting base 7, while a round hole is provided at the lower end of the heated sock plate 8. The heated sock plate 8 is fixedly connected to the mounting base 7 by inserting bolts into the mounting holes and the round hole. Furthermore, an anti-slip rubber sheet is provided at the connection between the mounting base 7 and the heated sock plate 8 to prevent the sock from slipping during the shaping process. To protect the connection between the drive assembly 3 and the conveying assembly 2, a protective shell 4 is also installed on the conveying bracket 1, which covers the connection points of these components.

[0031] The support frame 9 consists of two L-shaped brackets arranged opposite each other, forming a "U" shape in the middle. A recessed wiring groove is provided on the side wall of the support frame 9, allowing the wires of the electric actuator 13 to be routed along the groove. One of the electric actuators 13 extends into the recessed wiring groove of the support frame 9 and is fixed to the support frame 9 with bolts. The limiting slide 10 is also fixed to the support frame 9 with bolts to ensure its stable position.

[0032] The limiting slide 12 and the limiting groove 11 are connected by a T-slot and a T-bar. To ensure smooth movement, the connection between the limiting slide 12 and the limiting carriage 10 is designed to be smooth. The limiting slide 12 includes a bearing housing and a bearing, with the bearing mounted on the bearing housing. The bearing housing and the electric push rod 13 are connected by a T-key and a T-hole, which ensures the stability of the extrusion roller 14 during movement.

[0033] The extrusion roller 14 has a heating component inside. The heating component's wires pass through an opening on the end face of the extrusion roller 14 and extend into the recessed wiring groove of the support frame 9 via a bearing. To secure the wires, the support frame 9 has round holes, and the wires are fixed to the support frame 9 with cable ties, thereby ensuring a stable power supply to the heating component. The transmission bracket 1 has multiple connection holes, which are equidistantly distributed. The support frame 9 is installed at the connection holes of the transmission bracket 1 using fasteners. The position and number of support frames 9 on the transmission bracket 1 can be adjusted according to actual conditions.

[0034] Secure the transmission bracket 1 in the appropriate position. Install the transmission assembly 2 onto the transmission bracket 1. Secure the drive assembly 3 onto the transmission bracket 1, ensuring it can drive the transmission assembly 2. Install the first moving platform 5 and the second moving platform 6 onto the transmission assembly 2. Install mounting bases 7 on the upper ends of the first moving platform 5 and the second moving platform 6 respectively. Connect the heated sock plate 8 to the mounting base 7 using a connecting device. Use bolts to insert the heated sock plate 8 into the mounting holes and round holes of the mounting base 7, ensuring a secure connection. Install anti-slip rubber sheets at the connection between the mounting base 7 and the heated sock plate 8 to prevent the socks from slipping.

[0035] Support frames 9 are installed on both sides of the upper end of the transmission bracket 1. A limiting slide 10 is provided on the side wall of the support frame 9, and a limiting groove 11 is formed therein. A limiting slide 12 is installed in the limiting groove 11. An electric push rod 13 is installed on the outer end of the limiting slide 10, ensuring that it can be inserted into the limiting groove 11 and connected to the limiting slide 12. An extrusion roller 14 is installed between the two limiting slides 12. The electric push rod 13 is activated, causing it to drive the extrusion roller 14 towards the heated sock plate 8. The electric push rod 13 is fixed to the support frame 9 with bolts, ensuring its stable position.

[0036] The limiting connection between the limiting slide block 12 and the limiting carriage 10 is achieved through T-slots and T-grooves. A smooth design is incorporated at the connection point between the limiting slide block 12 and the limiting carriage 10 to ensure smooth movement. A heating component is installed inside the extrusion roller 14, with its wires passing through the end face openings. The wires of the heating component are inserted into the recessed wiring groove of the support frame 9 via bearings and fixed to the support frame 9. The position and number of support frames 9 on the transmission bracket 1 are adjusted according to actual conditions and installed at the connection holes of the transmission bracket 1 using fasteners. Multiple connection holes are provided on the transmission bracket 1, evenly distributed, to ensure stable installation of the support frame 9. A protective shell 4 is installed to cover the connection between the drive assembly 3 and the transmission assembly 2, protecting these components.

[0037] It should be noted that, in this document, relational terms such as first and second (number one, number two), etc., are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Unless otherwise specified, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes the element.

[0038] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A shaping device for sock production, comprising a transmission support (1), a transmission assembly (2), a drive assembly (3), a first moving platform (5), and a second moving platform (6), wherein the transmission assembly (2) is mounted on the transmission support (1), the drive assembly (3) is mounted on the transmission support (1) and drives the transmission assembly (2) to move, and the first moving platform (5) and the second moving platform (6) are mounted on the transmission assembly (2) to realize the movement of the moving platforms, characterized in that: An installation base (7) is installed at the upper ends of the first mobile station (5) and the second mobile station (6), and a heated sock board (8) is connected through the installation base (7). A sock to be shaped is sleeved on the heated sock board (8). Support frames (9) are installed on both sides of the upper end of the transmission support (1). Two limiting sliding frames (10) are provided on the side walls of the support frames (9). A limiting groove (11) is opened on the end face of each limiting sliding frame (10). A limiting sliding seat (12) is installed in the limiting groove (11). An electric push rod (13) is installed at the outer end of the limiting sliding frame (10). The electric push rod (13) is inserted into the limiting groove (11) and connected to the limiting sliding seat (12). An extrusion roller (14) is installed between the two limiting sliding seats (12). The electric push rod (13) drives the extrusion roller (14) to move towards the heated sock board (8) to achieve extrusion shaping.

2. The shaping device for sock production according to claim 1, characterized in that: The cross-section of the installation base (7) is designed in a "U" shape. Multiple installation hole positions are opened on the end face of the installation base (7). A round hole is opened at the lower end of the heated sock board (8). Bolts are inserted into the installation hole positions and the round hole to fix the heated sock board (8) and the installation base (7). An anti-slip rubber sheet is provided at the connection between the installation base (7) and the heated sock board (8). A protective shell (4) is installed on the transmission support (1) to cover the connection between the driving component (3) and the conveying component (2).

3. A shaping device for sock production according to claim 2, characterized in that: The support frame (9) is composed of two L-shaped brackets. The two L-shaped brackets are arranged oppositely, making the middle in a "mouth" shape design. A recessed wire groove is opened on the side wall of the support frame (9). The wire of the electric push rod (13) is routed along the recessed wire groove.

4. A shaping device for sock production according to claim 3, characterized in that: One of the electric push rods (13) extends into the recessed wire groove of the support frame (9). The electric push rod (13) is fixed to the support frame (9) by bolts. The limiting sliding frame (10) is fixed to the support frame (9) by bolts.

5. A shaping device for sock production according to claim 4, characterized in that: The limiting sliding seat (12) and the limiting groove (1) are limitedly connected through a T-shaped strip and a T-shaped groove. The connection between the limiting sliding seat (12) and the limiting sliding frame (10) is designed smoothly. The limiting sliding seat (12) includes a bearing seat and a bearing. The bearing is installed on the bearing seat. The bearing seat and the electric push rod (13) are limitedly connected through a T-shaped key and a T-shaped hole.

6. A shaping device for sock production according to claim 5, characterized in that: A heating component is provided inside the extrusion roller (14). The wire of the heating component is opened at the end face of the extrusion roller (14) and passes through the bearing and extends into the recessed wire groove of the support frame (9). A round hole is opened on the support frame (9), and the wire is fixed to the support frame (9) by a tie strap.

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