A shaping device for textile hosiery processing with uniform heating

Abstract

The utility model discloses a kind of even heated shaping equipment for textile socks processing, it is related to sock shaping equipment technical field, and the utility model includes shaping cabinet, the middle part of shaping cabinet is equipped with shaping mechanism, for heating shaping to textile socks, shaping mechanism includes: rotating component includes the fixed mounting in the middle part of shaping cabinet several fixed frames, the outside of several fixed frames is evenly distributed with a plurality of ventilating grooves, the middle part of several fixed frames is rotatably installed with driven gear, the rotating seat can be pulled upward after heating is completed so that it is pulled out from mounting groove, the rotating seat of sock that is completed shaping is taken out, and the rotating seat of sock that is to be heated shaping is clamped into mounting groove, and make driving block align clamped into driving groove, so that the feeding replacement of sock that is completed shaping and sock that is to be shaped can be quickly completed, without complex operation, greatly save feeding time, significantly improve the overall efficiency of sock shaping.

Description

Technical Field

[0001] This utility model relates to the technical field of sock shaping equipment, specifically a shaping equipment for textile sock processing that provides uniform heating. Background Technology

[0002] Socks are an essential part of our daily lives, and their shape and comfort are closely related to the shaping process. Sock shaping equipment is used in the shaping process of sock production. First, the socks are shaped into different shapes and sizes using shaping molds of different specifications, and then they are shaped and formed by a shaping machine under high temperature and high pressure.

[0003] Patent publication number CN207958755U, published on 2018-10-12, discloses a sock shaping device for uniform heating in sock processing, relating to the technical field of sock shaping equipment. This device includes a barrel body. Two support legs are fixedly connected to the bottom of both sides of the barrel body. Two hinges are hinged to the left side of the front of the barrel body, located at the top and bottom. A sealing door is hinged to the end of each hinge furthest from the barrel body. A handle is fixedly installed on the right side of the front of the sealing door. This sock shaping device, through the combined use of a steam heater and a blower, can quickly introduce heated steam into the interior of the barrel body. Then, through a stirring device inside the barrel body, the socks on the shaping plate are stirred, achieving a uniform heating effect. The simple structure allows the socks inside the barrel body to heat up more quickly.

[0004] The aforementioned patent describes a device that uses a geared motor and fixed bearings to ensure more even heating of socks in the shaping cabinet. However, after heating, the device needs to be stopped, and workers must remove each sock from the shaping mold in the cabinet and put on a new one. This process wastes a lot of time, reducing the shaping efficiency of socks. It is also inconvenient to quickly change the shaping mold when producing socks of different sizes and types, making the equipment relatively limited in practical use.

[0005] Therefore, this utility model provides a heat-dissipating and shaping device for textile sock processing. Utility Model Content

[0006] To address the problems of low setting efficiency and poor production flexibility caused by the need to stop the machine to change socks one by one and the inconvenience of mold replacement in sock setting equipment, the purpose of this utility model is to provide a setting equipment for textile sock processing that provides uniform heating.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a uniformly heated shaping device for textile socks processing, comprising a shaping cabinet, wherein a shaping mechanism is provided in the middle of the shaping cabinet for heating and shaping textile socks, the shaping mechanism comprising: The rotating assembly includes several fixed frames fixedly installed in the middle of the shaping cabinet. Each fixed frame has multiple evenly distributed ventilation slots on its outer side. A driven gear is rotatably installed in the middle of each fixed frame. Each driven gear has an installation slot on its upper part. A rotating seat is slidably engaged in the middle of each installation slot. Each rotating seat has multiple evenly distributed shaping molds on its top. A drive gear is rotatably installed on one side of each fixed frame. Each drive gear meshes with the driven gear. A drive assembly is located on one side of the shaping cabinet. The quick-release assembly, located at the top of the rotating base, can be used for the installation and removal of the shaping mold.

[0008] Preferably, the quick-release assembly includes multiple mounting seats fixedly installed on the top of the rotating seat. Each mounting seat has a limiting frame slidably extending through its lower side. Each mounting seat has a slot on its upper side. Each shaping mold has a locking block fixedly installed at its bottom end. Each locking block is slidably locked inside the slot. Each locking block has a limiting groove in the middle of its side. Each limiting frame is slidably locked in the middle of the limiting groove on one side. Each limiting frame has a return spring fixedly installed on one side. The other end of each return spring is fixedly installed in the middle of one side of the mounting seat.

[0009] Preferably, the drive assembly includes a servo motor fixedly installed on one side of the top of the forming cabinet, a rotating shaft fixedly installed on the drive end of the servo motor, and the middle parts of several drive gears are all fixedly installed in the middle of the rotating shaft.

[0010] Preferably, each of the driven gears has two symmetrically distributed drive slots in its middle, and each of the rotating seats has a set of drive blocks fixedly installed at its lower part to cooperate with the drive slots.

[0011] Preferably, a telescopic rod is fixedly installed on the middle of one side of each of the plurality of limiting frames, and the other end of each of the plurality of telescopic rods is fixedly installed on the middle of one side of the mounting base.

[0012] Preferably, a sealing door is hinged to one side of the shaping cabinet, an air inlet pipe is fixedly installed at the bottom center of the shaping cabinet, and an exhaust pipe is fixedly installed at the top center of the shaping cabinet. Beneficial effects

[0013] This invention provides a heat-dissipating and shaping device for textile sock processing. Compared with the prior art, it has the following advantages: 1. After heating is completed, the rotating seat can be pulled upward to remove it from the mounting slot, and the rotating seat with the shaped socks can be taken out. Then, the rotating seat with the socks to be heated and shaped can be inserted into the mounting slot, and the drive block can be aligned and inserted into the drive slot. This can quickly complete the feeding and replacement of the shaped socks and the socks to be shaped, without complicated operations, greatly saving the feeding and unloading time and significantly improving the overall efficiency of sock shaping.

[0014] 2. When it is necessary to change the forming mold of different sizes, the limiting frame is pushed to one side of the mounting base so that its upper end is disengaged from the limiting groove of the locking block. The forming mold can then be pulled upwards, causing the locking block to fall out of the slot and complete the disassembly of the old mold. The locking block of the new forming mold is then inserted into the slot. Under the action of the return spring, the limiting frame moves into the limiting groove to limit the locking block, thus completing the installation of the new mold. The whole process is simple and quick to operate, and the forming mold can be flexibly changed according to different sock sizes, improving the adaptability and versatility of the equipment for different specifications of socks, and facilitating the production of different types of socks. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model.

[0016] Figure 2 This is another structural schematic diagram of the present invention.

[0017] Figure 3 This is a schematic diagram of the structure of the rotating component after disassembly in this utility model.

[0018] Figure 4 This is a schematic diagram of the connection structure between the drive gear and the rotating shaft in this utility model.

[0019] Figure 5 This is a cross-sectional structural diagram of the quick-release component of this utility model.

[0020] In the diagram: 1. Shaping cabinet; 11. Sealed door; 12. Air inlet pipe; 13. Exhaust pipe; 2. Shaping mechanism; 21. Rotating assembly; 211. Fixing frame; 2111. Ventilation slot; 212. Servo motor; 213. Rotating shaft; 214. Drive gear; 215. Driven gear; 216. Rotating seat; 2161. Mounting slot; 217. Drive block; 2171. Drive slot; 218. Shaping mold; 219. Locking block; 2191. Locking slot; 22. Quick release assembly; 221. Mounting seat; 222. Limiting frame; 2221. Limiting slot; 223. Return spring; 224. Telescopic rod. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-5 This utility model provides a technical solution: a uniformly heated shaping device for textile socks processing, including a shaping cabinet 1, a shaping mechanism 2 in the middle of the shaping cabinet 1, used for heating and shaping textile socks, the shaping mechanism 2 including: The rotating assembly 21 includes several fixed brackets 211 fixedly installed in the middle of the forming cabinet 1. Multiple evenly distributed ventilation slots 2111 are provided on the outer sides of each fixed bracket 211. These ventilation slots 2111 are used to transport hot steam entering from the lower part to the upper part, ensuring a uniform temperature throughout the forming cabinet 1. Driven gears 215 are rotatably mounted in the middle of each fixed bracket 211. Mounting grooves 2161 are provided on the upper parts of each driven gear 215. Rotating seats 216 are slidably engaged in the middle of each mounting groove 2161. Each rotating seat 216 has a [missing information - likely a design element]. Multiple evenly distributed shaping molds 218 are used to fit the textile socks that need to be heated and shaped after processing. Several fixed frames 211 are rotatably mounted on one side with drive gears 214. Several drive gears 214 are meshed with driven gears 215. A drive assembly is provided on one side of the shaping cabinet 1. The rotation of the drive gears 214 drives the meshed driven gears 215 to rotate, causing the rotating seat 216 in the middle to rotate, so that the multiple shaping molds 218 rotate synchronously, thereby ensuring that the socks are heated more evenly during heating. The quick-release assembly 22 is located at the top of the rotating base 216 and can be used for the installation and removal of the shaping mold 218.

[0023] The quick-release assembly 22 includes multiple mounting seats 221 fixedly installed on the top of the rotating base 216. Each mounting seat 221 has a slidably extending limit bracket 222 on its lower side. Each mounting seat 221 has a slot 2191 on its upper side. Each shaping mold 218 has a locking block 219 fixedly installed at its bottom end. Each locking block 219 is slidably engaged inside the slot 2191. Each locking block 219 has a limit groove 2221 in the middle of its side. Each limit bracket 222 is slidably engaged in the middle of the limit groove 2221 on one side. Each limit bracket 222 has a return spring 223 fixedly installed on one side. The other end is fixedly installed in the middle of one side of the mounting base 221. By pushing the limiting frame 222 to one side of the mounting base 221, the upper end of the limiting frame 222 is disengaged from the limiting groove 2221. At this time, the shaping mold 218 can be pulled upward, so that the locking block 219 falls out of the locking groove 2191. This allows the shaping mold 218 to be replaced according to different sock sizes. The locking block 219 at the bottom of the new shaping mold 218 is inserted into the locking groove 2191. Under the action of the return spring 223, the limiting frame 222 can be pushed into the limiting groove 2221, so that the locking block 219 can be limited, thereby completing the replacement of the shaping mold 218.

[0024] The drive assembly includes a servo motor 212 fixedly mounted on one side of the top of the forming cabinet 1. A rotating shaft 213 is fixedly mounted on the drive end of the servo motor 212. The middle of several drive gears 214 is fixedly mounted on the middle of the rotating shaft 213. The servo motor 212 is an IS17P-01 servo motor. Under the drive of the servo motor 212, the rotating shaft 213 is rotated, thereby causing the multiple drive gears 214 mounted on the rotating shaft 213 to rotate, thereby causing the multiple driven gears 215 to rotate synchronously.

[0025] Each of the driven gears 215 has two symmetrically distributed drive slots 2171 in the middle. Each of the rotating seats 216 has a set of drive blocks 217 fixedly installed at the bottom to cooperate with the drive slots 2171. After heating is completed, the rotating seat 216 can be pulled upward to pull it out of the mounting slot 2161. At the same time, the rotating seat 216 with the sock on it can be inserted into the mounting slot 2161. Simultaneously, by aligning and inserting the drive blocks 217 into the drive slots 2171, the rotating seat 216 can be driven to rotate under the rotation of the driven gears 215 through the cooperation of the drive blocks 217 and the drive slots 2171. This allows for quick shaping of socks and rapid feeding and replacement of socks that need to be heated and shaped.

[0026] Multiple limit frames 222 are fixedly installed with telescopic rods 224 on the middle of one side, and the other end of the multiple telescopic rods 224 are fixedly installed on the middle of one side of the mounting base 221. Under the extension and retraction limit of the telescopic rods 224, the limit frame 222 can be prevented from excessive extension and retraction, which would cause irreversible deformation of the return spring 223. At the same time, under the limit of the telescopic rods 224, the extension and retraction movement of the limit frame 222 can make the limiting of the locking block 219 more stable.

[0027] A sealing door 11 is hinged to one side of the shaping cabinet 1. An air inlet pipe 12 is fixedly installed at the bottom center of the shaping cabinet 1, and an exhaust pipe 13 is fixedly installed at the top center of the shaping cabinet 1. The air inlet pipe 12 is connected to an external steam heating device for heating the socks during shaping, while the exhaust pipe 13 is connected to an external heat recovery device so that it can recover waste heat and use it to preheat the socks, thereby reducing energy consumption.

[0028] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0029] During operation, the air inlet pipe 12 connects to an external steam heating device, allowing hot steam to be input into the shaping cabinet 1. The ventilation groove 2111 on the outside of the fixing frame 211 allows the hot steam to be transported from the lower part to the upper part, ensuring that the temperature inside the shaping cabinet 1 is consistent from top to bottom. At the same time, the servo motor 212 starts, driving the rotating shaft 213 to rotate, which in turn causes multiple drive gears 214 to rotate. Since the drive gears 214 mesh with the driven gears 215, the driven gears 215 rotate accordingly. The drive block 217 at the bottom of the rotating seat 216 is engaged in the drive groove 2171 of the driven gears 215, so that when the driven gears 215 rotate, the drive block 217 and the drive groove 2171 drive the rotating seat 216 to rotate. The shaping mold 218 of the socks to be shaped is fitted on the top of the rotating seat 216 and rotates synchronously, so that the socks can be heated more evenly during the heating process. When it is necessary to replace the mold 218 of different sizes, push the limiting bracket 222 towards the mounting base 221 so that one of its upper ends disengages from the limiting groove 2221 of the bottom locking block 219 of the mold 218. At this time, the mold 218 can be pulled upward so that the locking block 219 falls out of the slot 2191, completing the disassembly of the old mold. Insert the locking block 219 of the new mold 218 into the slot 2191. Under the force of the return spring 223, the limiting bracket 222 moves into the limiting groove 2221 to limit the locking block 219, completing the installation of the new mold. After heating is complete, pull the rotating seat 216 upward to pull it out of the mounting groove 2161, remove the rotating seat 216 with the shaped socks, and then insert the rotating seat 216 with the socks to be heated and shaped into the mounting groove 2161, and align the drive block 217 into the drive groove 2171 to realize the quick loading and replacement of socks, so as to carry out the shaping operation of the next batch of socks.

[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A heat-dissipating and shaping device for textile sock processing, comprising a shaping cabinet (1), characterized in that: The shaping cabinet (1) is provided with a shaping mechanism (2) in the middle, which is used to heat and shape textile socks. The shaping mechanism (2) includes: The rotating assembly (21) includes several fixed frames (211) fixedly installed in the middle of the shaping cabinet (1). Several evenly distributed ventilation slots (2111) are opened on the outer side of the several fixed frames (211). A driven gear (215) is rotatably installed in the middle of the several fixed frames (211). An installation slot (2161) is opened on the upper part of the several driven gears (215). A rotating seat (216) is slidably locked in the middle of the several installation slots (2161). Several evenly distributed shaping molds (218) are provided at the top of the several rotating seats (216). A driving gear (214) is rotatably installed on one side of the several fixed frames (211). The several driving gears (214) are meshed with the driven gears (215). A driving assembly is provided on one side of the shaping cabinet (1). The quick-release assembly (22) is located at the top of the rotating base (216) and can be used for the installation and removal of the shaping mold (218).

2. The uniformly heated setting equipment for textile sock processing according to claim 1, characterized in that: The quick-release assembly (22) includes multiple mounting seats (221) fixedly installed on the top of the rotating seat (216). Each mounting seat (221) has a slidable limit frame (222) on the lower part of one side. Each mounting seat (221) has a slot (2191) on the upper side. Each shaping mold (218) has a fixedly installed block (219) at the bottom. Each block (219) is slidably locked inside the slot (2191). Each block (219) has a limit groove (2221) in the middle of one side. Each limit frame (222) has a slidable lock in the middle of the limit groove (2221) on one side. Each limit frame (222) has a fixedly installed return spring (223) on one side. The other end of each return spring (223) is fixedly installed in the middle of one side of the mounting seat (221).

3. The uniformly heated setting equipment for textile sock processing according to claim 1, characterized in that: The drive assembly includes a servo motor (212) fixedly installed on one side of the top of the shaping cabinet (1). The drive end of the servo motor (212) is fixedly installed with a rotating shaft (213), and the middle of several drive gears (214) is fixedly installed in the middle of the rotating shaft (213).

4. The uniformly heated setting equipment for textile sock processing according to claim 1, characterized in that: Two symmetrically distributed drive slots (2171) are provided in the middle of each of the driven gears (215), and a set of drive blocks (217) that cooperate with the drive slots (2171) are fixedly installed on the lower part of each of the rotating seats (216).

5. A uniformly heated setting device for textile sock processing according to claim 2, characterized in that: Each of the multiple limiting frames (222) has a telescopic rod (224) fixedly installed on the middle of one side, and the other end of each of the multiple telescopic rods (224) is fixedly installed on the middle of one side of the mounting base (221).

6. The uniformly heated setting equipment for textile sock processing according to claim 1, characterized in that: The shaping cabinet (1) has a sealed door (11) hinged on one side, an air inlet pipe (12) fixedly installed at the bottom center of the shaping cabinet (1), and an exhaust pipe (13) fixedly installed at the top center of the shaping cabinet (1).

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