A cleaning device for a textile production process
By designing a cleaning device with a lower cleaning roller and an upper brush plate, the problem of incomplete impurity removal in textile production has been solved, realizing automated and self-cleaning textile cleaning, and improving production efficiency and environmental cleanliness.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NANTONG XINXIANGKE NEW MATERIALS CO LTD
- Filing Date
- 2025-08-07
- Publication Date
- 2026-07-21
AI Technical Summary
During textile production, impurities such as loose threads and lint can easily remain on the fabric surface, leading to incomplete cleaning, equipment blockage, and frequent shutdowns for cleaning, which affects production efficiency and pollutes the working environment.
Design a cleaning device that includes a lower cleaning roller and an upper brush plate. The lower cleaning roller is driven by a motor to rotate and brush away impurities, the combing plate combs out the attached materials, the dust collection trough collects the impurities, and the brush plate can be disassembled and replaced to achieve self-cleaning and automatic feeding and discharging.
It enables efficient cleaning of textiles, avoids downtime for maintenance, improves production efficiency, reduces the burden of manual cleaning, and maintains a clean working environment.
Smart Images
Figure CN224531316U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of textile production technology, specifically to a cleaning device for the textile production process. Background Technology
[0002] In textile production, impurities such as loose threads and lint easily remain on the fabric surface, affecting product quality and potentially contaminating subsequent processing stages. Traditional cleaning methods rely heavily on manual wiping or unidirectional mechanical sweeping, resulting in incomplete cleaning, equipment clogging, and frequent machine shutdowns for component cleaning, leading to low production efficiency. Furthermore, scattered impurities can pollute the work environment and increase the workload for manual cleaning. To address these issues, an automated cleaning device is needed that can efficiently clean impurities from both sides of textiles, achieve self-cleaning of cleaning components, and allow for maintenance without shutting down the machine. This would meet the demands of continuous production and improve the cleanliness and efficiency of textile processing. Utility Model Content
[0003] The purpose of this invention is to provide a cleaning device for the textile production process to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution:
[0005] A cleaning device for textile production includes a cleaning table, with a feeding mechanism installed at one end and a discharging mechanism installed at the other end. An upper cleaning mechanism and a lower cleaning mechanism are provided between the feeding mechanism and the discharging mechanism. A dust collection trough is provided on the top surface of the cleaning table. The lower cleaning mechanism is installed inside the dust collection trough, and the upper cleaning mechanism is installed on the top of the dust collection trough. The upper end of the dust collection trough has a rectangular structure, and the lower end has a gradually narrowing inverted truncated quadrangular structure. A discharge port is fixedly provided at the bottom end of the dust collection trough.
[0006] As a further embodiment of this utility model: the lower cleaning mechanism includes a lower cleaning roller and a combing plate. The lower cleaning roller is rotatably installed on the inner wall of the dust collection trough. The combing plate is fixedly installed directly below the lower cleaning roller. Several comb teeth are fixedly provided on the top surface of the combing plate. Both ends of the combing plate are fixedly installed on the inner wall of the dust collection trough. A first motor is fixedly installed on one side of the cleaning table. The output end of the first motor is fixedly connected to one end of the lower cleaning roller through a coupling. Several bristles are evenly distributed on the surface of the lower cleaning roller.
[0007] As a further embodiment of this utility model: the upper cleaning roller includes a rotating shaft, and mounting brackets are symmetrically fixed on both sides of the rotating shaft. A brush plate is detachably fixedly installed on the top of the mounting bracket. The upper cleaning mechanism also includes two fixing plates, which are symmetrically fixed on the top surfaces of both ends of the dust collection trough. The rotating shaft is rotatably installed between the two fixing plates. One end of the rotating shaft passes through the fixing plate and is fixedly connected to a rotating handle. A fixing bolt is threaded through and connected to the end of the rotating handle away from the rotating shaft. A fixing screw hole corresponding to the fixing bolt is opened on the surface of the fixing plate near the rotating handle.
[0008] As a further embodiment of this utility model: the feeding mechanism includes two first fixed blocks, which are fixedly disposed on the top surface of the cleaning table. An upper feeding roller is rotatably mounted between the two first fixed blocks, and a lower feeding roller is rotatably mounted directly below the upper feeding roller. A first gear is fixedly connected to one end of the lower feeding roller, and a second gear is fixedly connected to one end of the lower feeding roller. The first gear and the second gear are meshed together. A drive tooth is fixedly disposed on the outer side of the gear shaft of the first gear, and a synchronous toothed belt is meshed with the outer side of the drive tooth.
[0009] As a further embodiment of this utility model: the discharge mechanism includes two second fixed blocks, which are fixedly disposed on the top surface of the cleaning table. An upper discharge roller is rotatably mounted between the two second fixed blocks, and a lower discharge roller is rotatably mounted directly below the upper discharge roller. A third gear is fixedly connected to one end of the lower discharge roller, and a fourth gear is fixedly connected to the other end of the lower discharge roller. The third gear and the fourth gear are meshed together. A driven tooth is fixedly disposed on the outer side of the gear shaft of the fourth gear, and the driven tooth is meshed with a synchronous gear belt. A second motor is fixedly mounted on one side of the cleaning table, and the output end of the second motor is fixedly connected to the outer end of the gear shaft of the first gear through a coupling. A PLC controller is fixedly mounted on the side wall of the cleaning table, and the PLC controller is electrically connected to the first motor and the second motor.
[0010] Compared with the prior art, the beneficial effects of this utility model are:
[0011] 1. A cleaning device for textile production process, wherein a first motor drives a lower cleaning roller to rotate continuously, thereby causing the bristles on the surface of the lower cleaning roller to brush away the thread ends or lint from the bottom of the textile. When the lower cleaning roller rotates to the carding plate, several comb teeth fixedly set on the carding plate comb out the thread ends or lint adhering to the lower cleaning roller, thereby achieving a self-cleaning effect of the lower cleaning roller, avoiding the inconvenience caused by stopping the machine for cleaning, saving labor and improving processing efficiency.
[0012] 2. This cleaning device for textile production processes cleans the top surface of textiles using two fixed brush plates. When the brush plates need to be replaced or cleaned, simply loosen the fixing bolts, rotate the handle 180 degrees, and then re-fix them. The new or cleaned brush plate can then be moved to the work point to continue cleaning the textiles. The brush plates to be replaced or cleaned are moved to the top of the cleaning table, allowing workers to remove them for cleaning without affecting the normal operation of textile cleaning, thus ensuring textile processing efficiency. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of a cleaning device for a textile production process.
[0014] Figure 2 This is a partial structural diagram of a cleaning device used in a textile production process;
[0015] Figure 3 A schematic diagram of the upper cleaning mechanism of a cleaning device in a textile production process;
[0016] Figure 4 A cleaning device for textile production process Figure 1 Enlarged diagram of point A in the middle.
[0017] In the diagram: 1. Cleaning table; 2. Feeding mechanism; 3. Discharging mechanism; 4. Upper cleaning mechanism; 5. Lower cleaning mechanism; 6. Dust collection trough; 7. Lower cleaning roller; 8. Combing plate; 9. Comb teeth; 10. Rotating shaft; 11. Mounting bracket; 12. Brush plate; 13. First motor; 14. Brush bristles; 15. Fixing plate; 16. Rotating handle; 17. Fixing bolt; 18. Fixing screw hole; 19. Discharge port; 20. First fixing block; 21. Upper feeding roller; 22. Lower feeding roller; 23. First gear; 24. Second gear; 25. Drive gear; 26. Synchronous toothed belt; 27. Second fixing block; 28. Upper discharge roller; 29. Lower discharge roller; 30. Third gear; 31. Fourth gear; 32. Driven gear; 33. Second motor; 34. PLC controller. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0020] Example: A cleaning device for a textile production process, such as... Figure 1 - Figure 4 As shown, the system includes a cleaning table 1, with a feeding mechanism 2 installed at one end and a discharging mechanism 3 installed at the other end. An upper cleaning mechanism 4 and a lower cleaning mechanism 5 are provided between the feeding mechanism 2 and the discharging mechanism 3. A dust collection trough 6 is provided on the top surface of the cleaning table 1. The upper end of the dust collection trough 6 is a rectangular structure, and the lower end is a gradually narrowing inverted truncated quadrangular structure. A discharge port 19 is fixedly provided at the bottom end of the dust collection trough 6. The lower cleaning mechanism 5 is installed inside the dust collection trough 6, and the upper cleaning mechanism 4 is installed on the top of the dust collection trough 6. The lower cleaning mechanism 5 includes a lower cleaning roller 7 and a combing plate 8. The lower cleaning roller 7 is rotatably installed on the inner wall of the dust collection trough 6. The combing plate 8 is fixedly installed directly below the lower cleaning roller 7. Several comb teeth 9 are fixedly provided on the top surface of the combing plate 8. A first motor 13 is fixedly installed on one side of the cleaning table 1. The output end of the first motor 13 is fixedly connected to one end of the lower cleaning roller 7 through a coupling. Several bristles 14 are evenly distributed on the surface of the lower cleaning roller 7.
[0021] In this embodiment, the first motor 13 drives the lower cleaning roller 7 to rotate continuously, so that the bristles 14 on the surface of the lower cleaning roller 7 brush away the thread ends or lint from the bottom of the textile. When the lower cleaning roller 7 rotates onto the carding plate 8, the thread ends or lint attached to the lower cleaning roller 7 are combed out by a number of comb teeth 9 fixed on the carding plate 8, thus achieving the self-cleaning effect of the lower cleaning roller 7. The impurities combed out automatically fall into the dust collection tank 6 due to gravity, which is convenient for workers to handle uniformly and avoids contaminating the work area floor.
[0022] like Figure 1 - Figure 3As shown, the upper cleaning roller includes a rotating shaft 10, and mounting brackets 11 are symmetrically fixed on both sides of the rotating shaft 10. A brush plate 12 is detachably fixedly installed on the top of the mounting bracket 11. The combing plate 8 is fixedly installed on the inner wall of the dust collection trough 6 at both ends. The upper cleaning mechanism 4 also includes two fixing plates 15, which are symmetrically fixed on the top surfaces of both ends of the dust collection trough 6. The rotating shaft 10 is rotatably installed between the two fixing plates 15. One end of the rotating shaft 10 passes through the fixing plate 15 and is fixedly connected to a rotating handle 16. The end of the rotating handle 16 away from the rotating shaft 10 is threaded with a fixing bolt 17. The surface of the fixing plate 15 near the rotating handle 16 has a fixing screw hole 18 corresponding to the fixing bolt 17.
[0023] In this embodiment, two detachably fixed brush plates 12 can brush away loose threads from the surface of textiles. When the brush plates 12 need to be replaced or cleaned, simply loosen the fixing bolts 17, rotate the handle 16 180 degrees, and then re-fix them. The new or cleaned brush plates 12 can then be replaced at the work point to continue cleaning the textiles. The brush plates 12 to be replaced or cleaned are moved to the top of the cleaning table 1, so that workers can remove the brush plates 12 for cleaning without affecting the normal operation of textile cleaning.
[0024] like Figure 1 - Figure 2 As shown, the feeding mechanism 2 includes two first fixed blocks 20, which are fixedly disposed on the top surface of the cleaning table 1. An upper feeding roller 21 is rotatably mounted between the two first fixed blocks 20, and a lower feeding roller 22 is rotatably mounted directly below the upper feeding roller 21. A first gear 23 is fixedly connected to one end of the lower feeding roller 22, and a second gear 24 is fixedly connected to the other end of the lower feeding roller 22. The first gear 23 and the second gear 24 are meshed together. A drive tooth 25 is fixedly disposed on the outer side of the gear shaft of the first gear 23, and a synchronous toothed belt 26 is meshed with the outer side of the drive tooth 25. The discharging mechanism 3 includes two second fixed blocks 27, which are fixedly disposed on the top surface of the cleaning table 1. An upper discharge roller 28 is rotatably mounted between 27, and a lower discharge roller 29 is rotatably mounted directly below the upper discharge roller 28. A third gear 30 is fixedly connected to one end of the lower discharge roller 29, and a fourth gear 31 is fixedly connected to the other end of the lower discharge roller 29. The third gear 30 and the fourth gear 31 are meshed together. A driven tooth 32 is fixedly provided on the outer side of the gear shaft of the fourth gear 31. The driven tooth 32 is meshed with the synchronous toothed belt 26. A second motor 33 is fixedly mounted on one side of the cleaning table 1. The output end of the second motor 33 is fixedly connected to the outer end of the gear shaft of the first gear 23 through a coupling. A PLC controller 34 is fixedly mounted on the side wall of the cleaning table 1. The PLC controller 34 is electrically connected to the first motor 13 and the second motor 33.
[0025] In this embodiment, the second motor 33 drives the drive gear 25 to rotate, which in turn drives the first gear 23 and the second gear 24 to mesh and rotate, thereby driving the upper feed roller 21 and the lower feed roller 22 to rotate relative to each other, achieving an automatic feeding effect. The drive gear 25 drives the driven gear 32 to rotate via the synchronous toothed belt 26, which in turn drives the third gear 30 and the fourth gear 31 to mesh and rotate, further driving the upper discharge roller 28 and the lower discharge roller 29 to rotate relative to each other, achieving an automatic textile discharge effect.
[0026] In this embodiment, a cleaning device for a textile production process is used by first passing one end of the textile through the gap between the upper feed roller 21 and the lower feed roller 22, and then pulling it through the gap between the upper discharge roller and the lower discharge roller 29. It can be used in conjunction with conventional feed rollers and take-up rollers to keep the textile taut. Then, the first motor 13 and the second motor 33 are turned on by the PLC controller 34. The first motor 13 drives the lower cleaning roller 7 to rotate continuously, so that the bristles 14 on the surface of the lower cleaning roller 7 brushes away the thread ends or lint from the bottom of the textile. When the lower cleaning roller 7 rotates onto the carding plate 8, the thread ends or lint attached to the lower cleaning roller 7 are combed out by the several comb teeth 9 fixed on the carding plate 8, realizing the self-cleaning effect of the lower cleaning roller 7. The impurities combed out automatically fall into the dust collection tank 6 due to gravity, which is convenient for workers to handle and avoids contaminating the work area floor. The top surface of the textile is cleaned using two fixed brush plates 12. When the brush plates 12 need to be replaced or cleaned, simply loosen the fixing bolts 17, rotate the handle 16 180 degrees, and then re-fix them. A new or cleaned brush plate 12 can then be moved to the work point to continue cleaning the textile. Brush plates 12 to be replaced or cleaned are moved to the top of the cleaning table 1 for easy removal and cleaning by staff without disrupting the textile cleaning process. The second motor 33 drives the drive gear 25 to rotate, simultaneously driving the first gear 23 and the second gear 24 to mesh and rotate, which in turn drives the upper feed roller 21 and the lower feed roller 22 to rotate relative to each other, achieving automatic feeding. The drive gear 25 drives the driven gear 32 to rotate via the synchronous gear belt 26, which in turn drives the third gear 30 and the fourth gear 31 to mesh and rotate, further driving the upper discharge roller 28 and the lower discharge roller 29 to rotate relative to each other, achieving automatic textile discharge.
[0027] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A cleaning device for a textile production process, comprising a cleaning table (1), characterized in that: The cleaning platform (1) is equipped with a feeding mechanism (2) at one end and a discharging mechanism (3) at the other end. An upper cleaning mechanism (4) and a lower cleaning mechanism (5) are provided between the feeding mechanism (2) and the discharging mechanism (3). The top surface of the cleaning platform (1) is provided with a dust collection trough (6), the lower cleaning mechanism (5) is installed inside the dust collection trough (6), and the upper cleaning mechanism (4) is installed on the top of the dust collection trough (6); The lower cleaning mechanism (5) includes a lower cleaning roller (7) and a combing plate (8). The lower cleaning roller (7) is rotatably installed on the inner wall of the dust collection trough (6). The combing plate (8) is fixedly installed directly below the lower cleaning roller (7). Several comb teeth (9) are fixedly provided on the top surface of the combing plate (8). The upper cleaning mechanism (4) includes a rotating shaft (10), and mounting brackets (11) are symmetrically fixed on both sides of the rotating shaft (10). A brush plate (12) is detachably fixed on the top of the mounting bracket (11).
2. The cleaning device for a textile production process according to claim 1, characterized in that: The combing plate (8) is fixedly installed on the inner wall of the dust collection tank (6) at both ends. A first motor (13) is fixedly installed on one side of the cleaning table (1). The output end of the first motor (13) is fixedly connected to one end of the lower cleaning roller (7) through a coupling. Several bristles (14) are evenly distributed on the surface of the lower cleaning roller (7).
3. The cleaning device for a textile production process according to claim 1, characterized in that: The upper cleaning mechanism (4) also includes two fixing plates (15), which are symmetrically fixed on the top surfaces of both ends of the dust collection trough (6), and the rotating shaft (10) is rotatably installed between the two fixing plates (15).
4. A cleaning device for a textile production process according to claim 3, characterized in that: One end of the rotating shaft (10) passes through the fixed plate (15) and is fixedly connected to the rotating handle (16). The end of the rotating handle (16) away from the rotating shaft (10) is threaded with a fixing bolt (17). The fixed plate (15) has a fixing screw hole (18) corresponding to the fixing bolt (17) on the side surface near the rotating handle (16).
5. A cleaning device for a textile production process according to claim 1, characterized in that: The upper end of the dust collection trough (6) is a rectangular structure, and the lower end is a gradually narrowing inverted quadrangular truncated structure. A discharge port (19) is fixedly provided at the bottom end of the dust collection trough (6).
6. A cleaning device for a textile production process according to claim 1, characterized in that: The feeding mechanism (2) includes two first fixed blocks (20), which are fixedly disposed on the top surface of the cleaning table (1). An upper feeding roller (21) is rotatably installed between the two first fixed blocks (20). A lower feeding roller (22) is rotatably installed directly below the upper feeding roller (21). A first gear (23) is fixedly connected to one end of the lower feeding roller (22), and a second gear (24) is fixedly connected to one end of the lower feeding roller (22). The first gear (23) and the second gear (24) are meshed. A drive tooth (25) is fixedly disposed on the outer side of the gear shaft of the first gear (23), and a synchronous toothed belt (26) is meshed on the outer side of the drive tooth (25).
7. A cleaning device for a textile production process according to claim 1, characterized in that: The discharge mechanism (3) includes two second fixed blocks (27), which are fixedly installed on the top surface of the cleaning table (1). An upper discharge roller (28) is rotatably installed between the two second fixed blocks (27). A lower discharge roller (29) is rotatably installed directly below the upper discharge roller (28). A third gear (30) is fixedly connected to one end of the lower discharge roller (29), and a fourth gear (31) is fixedly connected to one end of the lower discharge roller (29). The third gear (30) and the fourth gear (31) are meshed together.
8. A cleaning device for a textile production process according to claim 7, characterized in that: A driven tooth (32) is fixedly provided on the outer side of the gear shaft of the fourth gear (31). The driven tooth (32) meshes with the synchronous tooth belt (26). A second motor (33) is fixedly installed on one side of the cleaning table (1). The output end of the second motor (33) is fixedly connected to the outer end of the gear shaft of the first gear (23) through a coupling. A PLC controller (34) is fixedly installed on the side wall of the cleaning table (1). The PLC controller (34) is electrically connected to the first motor (13) and the second motor (33).