Railway rail overturning prevention device
By designing a device to prevent rail overturning, and utilizing a combination structure of crossbeams, outriggers, and clamps to provide lateral support, the problem of rail overturning and tipping when the bridge erecting machine travels on non-fixed rail sections is solved, achieving stable travel and convenient storage.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHENGZHOU ENG CO LTD CHINA RAILWAY SEVENTH GRP
- Filing Date
- 2025-08-08
- Publication Date
- 2026-07-21
AI Technical Summary
When a bridge erecting machine travels on a non-fixed rail section, it is prone to lateral forces, which can lead to the risk of the rail overturning or tipping over.
A rail overturning prevention device was designed, including a crossbeam, outriggers, clamps, and adjusting columns. The adjusting columns and clamps work together to provide lateral support force, preventing the rail from tipping over. When not in use, the device can be reduced in size for easy storage and transport.
It effectively prevents the lateral force on the rails when the bridge erecting machine is moving, ensures the stability of the rails, eliminates the risk of overturning and tipping over, and at the same time, the device can be reduced in size, making it easy to store and carry.
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Figure CN224531357U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of bridge erecting machine traveling rail technology, and in particular to a device for preventing rail overturning. Background Technology
[0002] Bridge erecting machines are required during bridge girder erection. These machines typically travel on rails, and because they are in the bridge girder erection phase, the rails they travel on are usually not fixed.
[0003] Currently, during the construction of high-speed railway bridges, when the bridge erecting machine travels on non-fixed rail sections, it will experience lateral forces when crossing spans, erecting beams, or stopping, which poses a risk of the rails overturning or tipping over.
[0004] Therefore, there is a need to provide an improved technical solution that addresses the shortcomings of the existing technology. Utility Model Content
[0005] The purpose of this application is to provide a device to prevent rail overturning, so as to solve or alleviate the problem that the lateral force generated when the bridge erecting machine travels on non-fixed rail sections can easily cause the rail to overturn and tip over.
[0006] To achieve the above objectives, this application provides the following technical solution:
[0007] This application provides a device for preventing rail overturning, comprising: a crossbeam located above the rail, with the length direction of the crossbeam aligned with the width direction of the rail; a pair of legs obliquely provided at both ends of the crossbeam, with adjacent legs symmetrically arranged about the crossbeam so that the adjacent legs form a V-shape; a pair of clamps erected between the two legs, with the upper ends of the two clamps slidably fitted onto the outside of the crossbeam, and the lower inner sides of the two clamps each having corresponding and adapted clamping openings for the top plate of the rail; an adjusting column horizontally positioned below the crossbeam to connect the two clamps together in series, and by rotating the adjusting column, the two clamps can be synchronously displaced in opposite directions to clamp or release the top plate of the rail; and a reinforcing beam horizontally positioned between adjacent legs, with the end of the adjusting column passing through the middle of the reinforcing beam and protruding outward, connecting the adjacent legs into a single unit through the reinforcing beam and the adjusting column.
[0008] Preferably, a pair of arc plates are provided at both ends of the crossbeam, and the inner ring side of the arc plates is connected around the bottom semicircle of the crossbeam.
[0009] The two adjacent arc plates are spaced apart to form a hinge space.
[0010] Preferably, the upper end of the support leg is located within the hinge space, so that the upper end of the support leg is hinged to the arc plate by a pin, and the hinge position is close to the end of the arc plate.
[0011] Preferably, a limiting plate is connected between the ends of two adjacent arc plates, and the limiting plate fixes the maximum outward tilt angle of the lower end of the support leg.
[0012] Preferably, both ends of the adjusting column are provided with threaded sections, and the thread directions are opposite.
[0013] Two threaded sections converge toward the center of the adjusting column, and the two clamping plates are threadedly fitted onto the adjusting column through the two threaded sections.
[0014] Preferably, the end of the adjusting column is a rectangular segment that tapers.
[0015] Preferably, the lower end of the outrigger is fully in contact with the ground.
[0016] Preferably, the support leg has a receiving opening in the middle, and the receiving opening faces the same direction as the track extension direction.
[0017] Preferably, the reinforcing beam is composed of two swing arms;
[0018] The two sections of the swing arm are fitted together on the outside of the adjusting column at their close ends, and the two sections of the swing arm are hinged together as one piece by the adjusting column as a pin.
[0019] The two swing arms are hinged at opposite ends to their respective receiving ports.
[0020] Preferably, the size of the receiving opening is the same as the size of the swing arm.
[0021] Compared with the closest prior art, the technical solution of this application has the following beneficial effects:
[0022] This application can provide lateral support to the rails, so that the lateral force generated when the bridge erecting machine travels on the rails will not affect the stability of the rails, thereby eliminating the hidden danger of rail overturning or tipping over, and thus ensuring the stable travel of the bridge erecting machine on the rails. At the same time, the size of this application can be reduced, making it more convenient to store and carry, especially when there are a large number of them. Attached Figure Description
[0023] The accompanying drawings, which form part of this application, are used to provide a further understanding of this application. The illustrative embodiments and descriptions of this application are used to explain this application and do not constitute an undue limitation of this application. Wherein:
[0024] Figure 1 This is a schematic diagram of the front view of this application;
[0025] Figure 2 This is a schematic diagram of the overall structure of this application;
[0026] Figure 3 This is a diagram illustrating the idle state of this application.
[0027] In the diagram: 1. Crossbeam; 2. Support leg; 3. Clamping plate; 4. Adjusting column; 5. Arc plate; 6. Limiting plate; 7. Reception port; 8. Swing arm. Detailed Implementation
[0028] The present application will now be described in detail with reference to the accompanying drawings and embodiments. Various examples are provided by way of explanation and not by way of limitation. In fact, those skilled in the art will recognize that modifications and variations can be made to the present application without departing from the scope or spirit thereof. For example, a feature shown or described as part of one embodiment may be used in another embodiment to produce yet another embodiment. Therefore, it is desirable that the present application encompass such modifications and variations that fall within the scope of the appended claims and their equivalents.
[0029] In the following description, the terms "first / second / third" are used merely to distinguish similar objects and do not represent a specific order of objects. It is understood that "first / second / third" may be interchanged in a specific order or sequence where permitted, so that the embodiments of this application described herein can be implemented in an order other than that illustrated or described herein.
[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. The terminology used herein is for the purpose of describing embodiments of this disclosure only and is not intended to limit this disclosure.
[0031] In the description of this application, the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," and "bottom," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this application and do not require that this application be constructed and operated in a specific orientation, and therefore should not be construed as limiting this application. The terms "connected," "linked," and "set up" used in this application should be interpreted broadly. For example, they can refer to fixed connections or detachable connections; direct connections or indirect connections through intermediate components; wired connections, radio connections, or wireless communication signal connections. Those skilled in the art can understand the specific meaning of the above terms according to the specific circumstances.
[0032] Example 1: This example aims to provide a rail overturning prevention device. Its main function is to provide lateral support for the rail, so that it will not be affected by the lateral force of the bridge erecting machine and will not overturn or tip over, thus ensuring the stability of the rail.
[0033] Reference Figures 1-3 The system includes: a crossbeam 1, a pair of clamping plates 3, an adjusting column 4, and a reinforcing beam. The crossbeam 1 is either a cylindrical tube or a solid column. The crossbeam 1 is located above the rail, and the length direction of the crossbeam 1 is aligned with the width direction of the rail. A pair of legs 2 are obliquely erected at both ends of the crossbeam 1. The two adjacent legs 2 are symmetrically arranged about the crossbeam 1 so that the two adjacent legs 2 form a V-shape. A pair of arc plates 5 are provided at both ends of the crossbeam 1. The inner ring side of the arc plate 5 is welded and fixed around the bottom semicircle of the crossbeam 1, and the two adjacent arc plates 5 are spaced apart to form a hinge space. The upper end of the leg 2 is located in the hinge space so that the upper end of the leg 2 is hinged to the arc plate 5 through a pin. The hinge position is close to the end of the arc plate 5 to adjust the distance between adjacent legs 2. The purpose is to make the two legs 2 stand vertically to the ground, with a gap between the two legs 2, and this gap is exactly matched with the diameter of the adjusting column 4.
[0034] A pair of clamping plates 3 are erected between two support legs 2, and the upper ends of the two clamping plates 3 are slidably sleeved on the outside of the crossbeam 1. That is, the two clamping plates 3 can slide along the axial direction of the crossbeam 1. The lower inner side of the two clamping plates 3 is provided with corresponding clamping slots that are adapted to the top plate of the rail, so that the top plate of the rail can be clamped by the two clamping plates 3 approaching each other.
[0035] The adjusting column 4 is horizontally positioned directly below the crossbeam 1 to connect the two clamping plates 3 together. By rotating the adjusting column 4, the two clamping plates 3 can be synchronously displaced in opposite directions, allowing them to clamp or release the top plate of the rail. Specifically, both ends of the adjusting column 4 are provided with threaded sections in opposite directions. The two threaded sections converge towards the middle of the adjusting column 4, threading the two clamping plates 3 and the adjusting column 4 together. The length of the two threaded sections is sufficient to stably clamp the top plate of the rail with the two clamping plates 3. Furthermore, the maximum distance between the two clamping plates 3, which is adjusted by the adjusting column 4, is greater than the width of the top plate of the rail, so that the device can be placed and removed vertically.
[0036] A reinforcing beam is horizontally positioned between two adjacent support legs 2. Both ends of the reinforcing beam are connected to the two adjacent support legs 2 respectively. The end of the adjusting column 4 passes through the middle of the reinforcing beam and protrudes outward. The two adjacent support legs 2 are connected as one unit through the reinforcing beam and the adjusting column 4. At this time, the tilt angle of the two support legs 2 is at its maximum. In this state, the lower end of the support leg 2 is fully in contact with the ground to ensure stable support on the ground. Specifically, the middle of the support leg 2 is provided with a receiving opening 7. The receiving opening 7 faces the same direction as the extension direction of the track. The reinforcing beam is composed of two swing arms 8. The size of the receiving opening 7 is the same as the size of the swing arm 8. The ends of the two swing arms 8 that are close to each other are fitted together on the outside of the adjusting column 4. Thus, the two swing arms 8 are hinged as one unit with the adjusting column 4 as the pin. The ends of the two swing arms 8 that are far from each other are hinged in their respective receiving openings 7, and the hinge position is above the receiving opening 7.
[0037] Reference Figure 2 and Figure 3 When the device needs to be retracted, first rotate the adjusting column 4 to completely detach the two clamping plates 3 from the top plate of the rail. Then, lift the device upwards and remove it. Next, slide the two clamping plates 3 simultaneously to the right or left, first pulling one end of the adjusting column 4 away from the middle of the reinforcing beam. At this time, the two swing arms 8 of the reinforcing beam will automatically swing down into the corresponding receiving port 7. Repeat the above operation, then slide the two clamping plates 3 in the opposite direction, so that the other end of the adjusting column 4 is also pulled away from the middle of the other reinforcing beam. At this time, the two swing arms 8 of the other reinforcing arm will also automatically swing down into the corresponding receiving port. 7. Thus, both adjacent supports become vertical, greatly reducing the volume. The distance between the two adjacent supports in the vertical state is just enough to place the adjusting column 4. Based on this, the device can provide lateral support for the rail while also reducing its volume, which greatly facilitates its storage and carrying. It should be noted that the distance by which the two clamping plates 3 slide to one side along the axial direction of the crossbeam 1 must be much greater than the length of the adjusting column 4 protruding out of the middle of the reinforcing beam, so as to ensure that the end of the adjusting column 4 can be completely pulled out from the middle of the reinforcing beam.
[0038] In this embodiment, the end of the adjusting column 4 is a rectangular segment that is tapered so that the two clamping plates 3 can be tightened using tools such as wrenches. The purpose of tapering is to allow the end of the adjusting column 4 to be smoothly and completely removed from the middle of the reinforcing beam.
[0039] In use, the two clamping plates 3 are centered on the crossbeam 1, and the adjacent support legs 2 are tilted at their maximum extension angle. Place the device so that the middle position of the two clamping plates 3 corresponds to the top plate of the rail. Then, rotate the adjusting column 4 to bring the two clamping plates 3 closer together to clamp the top plate of the rail. Finally, use a tool to clamp the rectangular end of the adjusting column 4 and tighten it.
[0040] Example 2 aims to further improve the support strength of this device. Specifically, refer to... Figure 1 and Figure 2 A limiting plate 6 is welded between the ends of two adjacent arc plates 5. The limiting plate 6 fixes the angle at which the lower end of the support leg 2 tilts outward, and this angle is exactly the maximum tilting and unfolding angle of the support leg 2, so that the limiting plate 6 can work together with the reinforcing beam to provide support for the crossbeam 1, thus achieving a joint action.
[0041] The anti-rail overturning device provided in this embodiment can provide lateral support to the rail, so that the lateral force generated when the bridge erecting machine walks on the rail will not affect the stability of the rail, thereby eliminating the hidden danger of rail overturning or tipping over, and thus ensuring the stable movement of the bridge erecting machine on the rail. At the same time, the size of this device can be reduced, making it more convenient to store and carry. Since the rail length of the bridge erecting machine usually requires the installation of this device at intervals, and a large number of devices need to be placed, the effect is more obvious when there are a large number of devices.
[0042] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. A device for preventing rail overturning, characterized in that, include: A crossbeam is located above the rail, and the length direction of the crossbeam is consistent with the width direction of the rail. A pair of legs are obliquely provided at both ends of the crossbeam. The two adjacent legs are symmetrically arranged about the crossbeam so that the two adjacent legs form an V-shape. A pair of clamps are erected between the two legs, and the upper ends of the two clamps are slidably sleeved on the outside of the crossbeam. The lower inner sides of the two clamps are provided with corresponding clamping openings that are adapted to the top plate of the rail. An adjusting column is horizontally positioned below the crossbeam to connect the two clamping plates together in series. By rotating the adjusting column, the two clamping plates can be synchronously displaced in opposite directions to clamp or release the top plate of the rail. A reinforcing beam is horizontally positioned between two adjacent support legs. The end of the adjusting column passes through the middle of the reinforcing beam and protrudes outward. The two adjacent support legs are connected as one unit through the reinforcing beam and the adjusting column.
2. The rail overturning prevention device according to claim 1, characterized in that, Both ends of the crossbeam are provided with a pair of arc plates, and the inner ring side of the arc plates is connected around the bottom semicircle of the crossbeam. The two adjacent arc plates are spaced apart to form a hinge space.
3. The rail overturning prevention device according to claim 2, characterized in that, The upper end of the support leg is located within the hinge space, so that the upper end of the support leg is hinged to the arc plate by a pin, and the hinge position is close to the end of the arc plate.
4. The rail overturning prevention device according to claim 3, characterized in that, A limiting plate is connected between the ends of two adjacent arc plates, and the limiting plate fixes the maximum angle at which the lower end of the support leg tilts outward.
5. The rail overturning prevention device according to claim 1, characterized in that, Both ends of the adjusting column are provided with threaded sections, and the threads are in opposite directions. Two threaded sections converge toward the center of the adjusting column, and the two clamping plates are threadedly fitted onto the adjusting column through the two threaded sections.
6. The rail overturning prevention device according to claim 5, characterized in that, The end of the adjusting column is a rectangular segment that tapers.
7. The rail overturning prevention device according to claim 1, characterized in that, The lower end of the outrigger is fully in contact with the ground.
8. The rail overturning prevention device according to claim 1, characterized in that, The support leg has a receiving opening in the middle, and the receiving opening faces the same direction as the extension direction of the track.
9. The rail overturning prevention device according to claim 8, characterized in that, The reinforcing beam consists of two swing arms; The two sections of the swing arm are fitted together on the outside of the adjusting column at their close ends, and the two sections of the swing arm are hinged together as one piece by the adjusting column as a pin. The two swing arms are hinged at opposite ends to their respective receiving ports.
10. The rail overturning prevention device according to claim 9, characterized in that, The size of the receiving opening is the same as the size of the swing arm.