Adjustable integrated intelligent pump station mounting structure

Abstract

The utility model relates to the technical field of integrated pump station, disclose a kind of adjustable integrated wisdom pump station mounting structure, including main component, including pump station, the bottom plate is provided in the pump station, water inlet and water outlet are fixed on the pump station;Mounting assembly is located on the pump station, including the mounting plate fixed on the pump station, the mounting plate is provided with bolt, reinforcing rib is fixed on the mounting plate, and the reinforcing rib has fillet.The utility model has the beneficial effects that: in mounting plate, reinforcing rib is additionally provided, can effectively disperse the stress borne by mounting plate, and setting up fillet structure can avoid stress concentration phenomenon, while on the crushing grating machine, new movable blade group is added, can automatically trigger movement and cut fiber when sack fiber is wound on the crushing cylinder, and timely eliminate winding object, while there is no winding object, blade group is automatically retracted, and the normal work of crushing cylinder is not disturbed.

Description

Technical Field

[0001] This utility model relates to the field of integrated pump station technology, and in particular to an adjustable integrated smart pump station installation structure. Background Technology

[0002] With the advancement of smart city construction, integrated smart pumping stations, due to their integrated and intelligent features, are widely used in municipal drainage, water conservancy and irrigation. Due to the overall height of the pumping station, the bent mounting plate at the bottom needs to withstand greater vertical pressure and lateral stress. However, the traditional mounting plate structure is not strong enough and is prone to deformation or even breakage under long-term stress, resulting in a significant reduction in the installation stability of the pumping station. At the same time, when the shredder is installed near the water inlet inside the pumping station, when soft waste such as burlap sacks enters the shredder, the fibers produced by its crushing are very easy to get tangled on the shredder cylinder. As the amount of fiber entanglement increases, it will not only increase the operating load of the shredder cylinder and reduce the shredding efficiency, but may even cause the shredder cylinder to jam, affecting the normal operation of the entire pumping station. Utility Model Content

[0003] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0004] In view of the problems existing in the above and / or existing adjustable integrated smart pump station installation structures, this utility model is proposed.

[0005] Therefore, the problem to be solved by this utility model is that the bottom mounting plate of the pump station is not strong enough, and the fiber entanglement of the crushing bar screen affects the crushing efficiency.

[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: an adjustable integrated smart pump station installation structure, which includes a main component including a pump station, a base plate at the bottom of the pump station, and an inlet and an outlet fixed on the pump station;

[0007] The mounting assembly, located on the pump station, includes a mounting plate fixed to the pump station, the mounting plate being provided with bolts, a reinforcing rib being fixed on the mounting plate, the reinforcing rib having rounded corners, and a pad being provided at the bottom of the mounting plate.

[0008] As a preferred embodiment of the adjustable integrated smart pump station installation structure of this utility model, it further includes a crushing component located inside the pump station, including a crushing bar screen. The crushing bar screen includes a frame, a crushing cylinder is provided on the frame, and a motor is provided on one side of the crushing cylinder.

[0009] As a preferred embodiment of the adjustable integrated smart pump station installation structure of this utility model, the crushing component includes a cutting component located on the frame, the cutting component includes a fixing column fixed on the frame, a slider is sleeved on the fixing column, a connecting plate is fixed on one side of the slider, a hook plate is fixed on the connecting plate, a through groove is opened on the frame, and a blade is arranged in the through groove.

[0010] As a preferred embodiment of the adjustable integrated smart pump station installation structure of this utility model, a spring is fixed on one side of the slider, and the other end of the spring is fixed to the frame.

[0011] As a preferred embodiment of the adjustable integrated smart pump station installation structure of this utility model, a first movable plate is fixed on one side of the slider, and a second movable plate is fixed on one side of the blade.

[0012] As a preferred embodiment of the adjustable integrated smart pump station installation structure of this utility model, the frame is provided with a cavity, the crushing component further includes a transmission component located in the cavity, the transmission component includes a fixed shaft fixed in the cavity, and a rotating plate is fixed on the fixed shaft.

[0013] As a preferred embodiment of the adjustable integrated smart pump station installation structure of this utility model, a first sliding frame is fixed on the first movable plate, and a second sliding frame is fixed on the second movable plate.

[0014] As a preferred embodiment of the adjustable integrated smart pump station installation structure of this utility model, the rotating plate end is respectively fixed with a first cylinder and a second cylinder, the first cylinder can slide within the first sliding frame, and the second cylinder can slide within the second sliding frame.

[0015] As a preferred embodiment of the adjustable integrated smart pump station installation structure of this utility model, a protective sleeve is fixed on one side of the slider, and the other end of the protective sleeve is fixed inside the frame.

[0016] As a preferred embodiment of the adjustable integrated smart pump station installation structure of this utility model, the number of cutting parts is two sets.

[0017] The beneficial effects of this utility model are as follows: adding reinforcing ribs to the mounting plate can effectively disperse the stress borne by the mounting plate, and setting a rounded corner structure can avoid stress concentration. At the same time, a movable blade assembly is added to the crushing grid machine, which can automatically trigger movement and cut the fiber when the burlap fiber is wrapped around the crushing cylinder, and remove the wrapped material in time. When there is no wrapped material, the blade assembly automatically retracts and will not interfere with the normal operation of the crushing cylinder. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0019] Figure 1 This is an overall structural diagram of the adjustable integrated smart pump station installation structure.

[0020] Figure 2 An adjustable integrated smart pump station installation structure Figure 1 Enlarged view of the structure at point A in the middle.

[0021] Figure 3 A cross-sectional structural diagram of an adjustable integrated smart pump station installation structure.

[0022] Figure 4 This is a structural diagram of the frame of an adjustable integrated smart pump station.

[0023] Figure 5 An adjustable integrated smart pump station installation structure Figure 4 Enlarged view of the structure at point B in the middle.

[0024] Figure 6 A cross-sectional view of the frame structure of an adjustable integrated smart pump station installation structure.

[0025] Figure 7 An adjustable integrated smart pump station installation structure Figure 6 Enlarged view of the structure at point C.

[0026] Figure 8 An adjustable integrated smart pump station installation structure Figure 6 Enlarged view of the structure at point D.

[0027] Figure 9 Another perspective cross-sectional view of the frame structure of the adjustable integrated smart pump station installation structure.

[0028] Figure 10An adjustable integrated smart pump station installation structure Figure 9 Enlarged view of the structure at point E in the middle. Detailed Implementation

[0029] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0030] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0031] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0032] Example 1

[0033] Reference Figure 1 and Figure 2 This is the first embodiment of the present invention. This embodiment provides an adjustable integrated smart pump station installation structure. The adjustable integrated smart pump station installation structure includes a main component 100, including a pump station 101. A base plate 102 is provided at the bottom of the pump station 101. An inlet 103 and an outlet 104 are fixed on the pump station 101. The base plate 102 is a cement structure, which provides stable support for the pump station 101. Before installing the pump station 101, a suitable pit is dug in suitable soil, and the base plate 102 is piled at the bottom of the pit. Then, the pump station 101 is connected to the base plate 102, and then the soil is backfilled.

[0034] The mounting assembly 200, located on the pump station 101, includes a mounting plate 201 fixed to the pump station 101. The mounting plate 201 is L-shaped and has bolt holes and bolts 202. Each mounting plate 201 has two bolts 202, and there are multiple mounting plates 201. The pump station 101 is connected to the base plate 102 by the bolts 202.

[0035] A reinforcing rib 203 is fixed on the mounting plate 201. The reinforcing rib 203 has a rounded corner 203-1. The setting of the reinforcing rib 203 enhances the strength of the mounting plate 201, thereby improving the stability of the pump station 101 installation. The setting of the rounded corner 203-1 allows the bending stress to be partially "absorbed" before it is transmitted to the reinforcing rib 203, avoiding the sudden superposition of stress between the reinforcing rib 203 and the mounting plate 201, and avoiding stress concentration. A pad 204 is set at the bottom of the mounting plate 201. The pad 204 can be placed between the bottom of the mounting plate 201 and the base plate 102. The pad 204 has holes corresponding to the bolts 202. The number of pads 204 can be selected as needed. When the base plate 102 is not level, the local height of the base plate 102 can be adjusted by using the pads 204 to ensure that the mounting plate 201 fits the base plate 102. When the base plate 102 is flat, the pads 204 are not needed, so that they can be flexibly adjusted according to the actual installation scenario.

[0036] Example 2

[0037] Reference Figures 2 to 10 This is the second embodiment of the present invention, which is based on the previous embodiment.

[0038] Specifically, it also includes a crushing component 300 located inside the pump station 101, including a crushing bar screen 301. The crushing bar screen 301 is located near the water inlet 103 and is used to crush impurities in the water entering from the water inlet 103 to prevent large impurities from entering the pump station 101. The crushing bar screen 301 includes a frame 3011, which is fixed to the inside of the pump station 101 by bolts 202. A crushing cylinder 3012 is provided on the frame 3011, and a motor 3013 is provided on one side of the crushing cylinder 3012. There are two crushing cylinders 3012. The motor 3013 drives the crushing cylinder 3012 to rotate, thereby achieving crushing. This is prior art, and this solution will not be described in detail. Moreover, those skilled in the art can clearly understand the working principle.

[0039] Specifically, the crushing assembly 300 includes a cutter 302 located on the frame 3011. The cutter 302 is designed so that when fibrous materials such as sacks are piled up, the crushed fibers become entangled on the crushing cylinder 3012. At this time, the cutter 302 cuts the fibers to prevent them from continuing to entangle on the crushing cylinder 3012.

[0040] The cutting component 302 includes a fixing post 3021 fixed to the frame 3011. A slider 3022 is sleeved on the fixing post 3021. The slider 3022 has a hole corresponding to the fixing post 3021, allowing it to slide along the fixing post 3021. The other end of the fixing post 3021 has a protrusion to prevent the slider 3022 from separating from the fixing post 3021. A connecting plate 3023 is fixed to one side of the slider 3022, and a hook plate 3024 is fixed to the connecting plate 3023. The hook plate 3024 is designed to hook the fibers wound on the crushing cylinder 3012. Figure 6 In the middle, the crushing cylinder 3012 is shown rotating clockwise, while the other crushing cylinder 3012 is rotating counterclockwise.

[0041] When the fiber is wound around the crushing cylinder 3012, it will rotate clockwise with the crushing cylinder 3012. The part of the fiber that protrudes from the crushing cylinder 3012 will be hooked by the hook plate 3024. As the crushing cylinder 3012 rotates, the fiber will drive the hook plate 3024 to move, and drive the connecting plate 3023 to move, so that the slider 3022 moves along the fixed column 3021 towards the frame 3011.

[0042] The frame 3011 has a through groove 3011-1, and a blade 3025 is installed in the through groove 3011-1. The blade 3025 and the second moving plate 3028 can only slide along the through groove 3011-1. The blade 3025 is used to cut the fibers hooked by the hook plate 3024.

[0043] The blade 3025 and hook plate 3024 are relatively long to ensure that the wrapped fibers can be cut off no matter where they are wrapped on the shredder cylinder 3012.

[0044] Specifically, a spring 3026 is fixed to one side of the slider 3022, and the other end of the spring 3026 is fixed to the frame 3011. The spring 3026 has a large elastic force, which applies a continuous elastic force to the slider 3022, ensuring that the slider 3022 is located away from the frame 3011 when there is no other external force. When the fiber is hooked by the hook plate 3024 and rotates with the crushing cylinder 3012, the spring 3026 will be compressed. At the same time, the spring 3026 will also apply a reverse thrust to the hook plate 3024, causing the fiber to move in the opposite direction to the rotation of the crushing cylinder 3012, thus pulling the fiber and loosening it to some extent. When more fibers are entangled, the spring 3026 is compressed more. After the blade 3025 cuts the fiber hooked by the hook plate 3024, the spring 3026 will return to its original position, causing the slider 3022 to be located away from the frame 3011 again. At this time, the fiber on the hook plate 3024 will separate from the hook plate 3024 under the action of the water flow.

[0045] Specifically, a first movable plate 3027 is fixed to one side of the slider 3022, and a second movable plate 3028 is fixed to one side of the blade 3025. The two movable plates are used to drive the slider 3022 and the blade 3025 to move respectively.

[0046] Example 3

[0047] Reference Figure 1 and Figure 10 This is the third embodiment of the present invention, which is based on the first two embodiments.

[0048] Specifically, the frame 3011 has a cavity 3011-2, and the crushing assembly 300 also includes a transmission component 303 located in the cavity 3011-2. The transmission component 303 is designed so that the movement of the blade 3025 is triggered only after the fiber is hooked by the hook plate 3024. When there is no fiber entanglement, the blade 3025 will be mostly hidden in the frame 3011, without affecting the normal use of the crushing bar screen 301.

[0049] The transmission component 303 includes a fixed shaft 3031 fixed in the cavity 3011-2, and a rotating plate 3032 fixed on the fixed shaft 3031. The rotating plate 3032 can rotate around the fixed shaft 3031. The two work together to form a seesaw structure, so that the movement of the hook plate 3024 can trigger the movement of the blade 3025.

[0050] Specifically, a first sliding frame 3033 is fixed on the first movable plate 3027, and a second sliding frame 3034 is fixed on the second movable plate 3028.

[0051] Specifically, a first cylinder 3035 and a second cylinder 3036 are fixed to the end of the rotating plate 3032 respectively. The first cylinder 3035 can slide in the first sliding frame 3033, and the second cylinder 3036 can slide in the second sliding frame 3034.

[0052] When the fiber is hooked by the hook plate 3024, the slider 3022 moves toward the frame 3011, causing the first moving plate 3027 to move. The first sliding frame 3033 will move synchronously. At this time, the first cylinder 3035 will slide inside the first sliding frame 3033, thereby causing the rotating plate 3032 to rotate around the fixed shaft 3031. The second cylinder 3036 located at the other end of the rotating plate 3032 will slide inside the second sliding frame 3034, thereby causing the second moving plate 3028 and the blade 3025 to move. At this time, the blade 3025 will move away from the frame 3011 and protrude from the surface of the frame 3011. At the same time, the slider 3022 will also move toward the frame 3011. When the blade 3025 comes into contact with the fiber hooked by the hook plate 3024, it will cut the fiber, thereby reducing the part of the fiber that is entangled. Finally, under the action of the water flow, the fiber is separated from the crushing cylinder 3012.

[0053] After the blade 3025 cuts the fiber hooked by the hook plate 3024, the spring 3026 will return to its original position, causing the slider 3022 to return to a position away from the frame 3011. At this time, the first cylinder 3035 will slide in the first sliding frame 3033, causing the rotating plate 3032 to rotate in the opposite direction, thereby driving the second moving plate 3028 and the blade 3025 back to their initial positions.

[0054] Specifically, a protective sleeve 3029 is fixed on one side of the slider 3022, and the other end of the protective sleeve 3029 is fixed inside the frame 3011. The protective sleeve 3029 is a telescopic corrugated tube protective sleeve used to protect the spring 3026 and prevent water impurities from contacting the spring 3026.

[0055] Specifically, there are two sets of cutting parts 302, located on both sides of the frame 3011.

[0056] When in use, if the base plate 102 is not level, the local height of the base plate 102 can be adjusted by using the shim 204 to ensure that the mounting plate 201 fits snugly against the base plate 102. When the base plate 102 is flat, the shim 204 is not needed. Then, the pump station 101 is connected to the base plate 102 using bolts 202. The number of shims 204 can be selected as needed for flexible adjustment.

[0057] When the fiber is wound around the crushing cylinder 3012, it will rotate clockwise with the crushing cylinder 3012. The part of the fiber protruding from the crushing cylinder 3012 will be hooked by the hook plate 3024. As the crushing cylinder 3012 rotates, the fiber drives the hook plate 3024 to move, which in turn drives the connecting plate 3023 to move. This causes the slider 3022 to move along the fixed column 3021 towards the frame 3011. The slider 3022 drives the first moving plate 3027 to move, and the first sliding frame 3033 will move synchronously. At this time, the first cylinder 3035 will slide inside the first sliding frame 3033, thereby driving the rotating plate 3032. The rotating plate 3032 rotates around the fixed shaft 3031, while the second cylinder 3036 located at the other end of the rotating plate 3032 slides within the second sliding frame 3034, thereby driving the second moving plate 3028 and the blade 3025 to move. At this time, the blade 3025 will move away from the frame 3011 and protrude from the surface of the frame 3011. At the same time, the slider 3022 will also move closer to the frame 3011. When the blade 3025 comes into contact with the fiber hooked by the hook plate 3024, it will cut the fiber, thereby reducing the part of the fiber that is entangled. Finally, under the action of the water flow, the fiber is separated from the crushing cylinder 3012.

[0058] After the blade 3025 cuts the fibers hooked by the hook plate 3024, the spring 3026 will return to its original position, causing the slider 3022 to return to a position away from the frame 3011. At this time, the first cylinder 3035 will slide in the first sliding frame 3033, causing the rotating plate 3032 to rotate in the opposite direction, thereby driving the second moving plate 3028 and the blade 3025 back to their initial positions, thus avoiding affecting the normal crushing of the shredder 301.

[0059] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An adjustable integrated smart pump station installation structure, characterized in that: include, The main component (100) includes a pump station (101), the bottom of which is provided with a base plate (102), and the pump station (101) is fixed with an inlet (103) and an outlet (104); The mounting assembly (200), located on the pump station (101), includes a mounting plate (201) fixed to the pump station (101), the mounting plate (201) is provided with bolts (202), a reinforcing rib (203) is fixed on the mounting plate (201), the reinforcing rib (203) has rounded corners (203-1), and a pad (204) is provided at the bottom of the mounting plate (201).

2. The adjustable integrated smart pump station installation structure as described in claim 1, characterized in that: It also includes a crushing assembly (300) located within the pump station (101), including a crushing bar screen (301), the crushing bar screen (301) including a frame (3011), a crushing cylinder (3012) being provided on the frame (3011), and a motor (3013) being provided on one side of the crushing cylinder (3012).

3. The adjustable integrated smart pump station installation structure as described in claim 2, characterized in that: The crushing assembly (300) includes a cutting component (302) located on the frame (3011). The cutting component (302) includes a fixing post (3021) fixed on the frame (3011). A slider (3022) is sleeved on the fixing post (3021). A connecting plate (3023) is fixed on one side of the slider (3022). A hook plate (3024) is fixed on the connecting plate (3023). A through groove (3011-1) is opened on the frame (3011). A blade (3025) is arranged in the through groove (3011-1).

4. The adjustable integrated smart pump station installation structure as described in claim 3, characterized in that: A spring (3026) is fixed to one side of the slider (3022), and the other end of the spring (3026) is fixed to the frame (3011).

5. The adjustable integrated smart pump station installation structure as described in claim 3 or 4, characterized in that: A first movable plate (3027) is fixed to one side of the slider (3022), and a second movable plate (3028) is fixed to one side of the blade (3025).

6. The adjustable integrated smart pump station installation structure as described in claim 5, characterized in that: The frame (3011) has a cavity (3011-2), and the crushing assembly (300) also includes a transmission component (303) located in the cavity (3011-2). The transmission component (303) includes a fixed shaft (3031) fixed in the cavity (3011-2), and a rotating plate (3032) is fixed on the fixed shaft (3031).

7. The adjustable integrated smart pump station installation structure as described in claim 6, characterized in that: A first sliding frame (3033) is fixed on the first movable plate (3027), and a second sliding frame (3034) is fixed on the second movable plate (3028).

8. The adjustable integrated smart pump station installation structure as described in claim 7, characterized in that: The rotating plate (3032) is fixed with a first cylinder (3035) and a second cylinder (3036) respectively. The first cylinder (3035) can slide in the first sliding frame (3033), and the second cylinder (3036) can slide in the second sliding frame (3034).

9. The adjustable integrated smart pump station installation structure as described in claim 7 or 8, characterized in that: A protective sleeve (3029) is fixed to one side of the slider (3022), and the other end of the protective sleeve (3029) is fixed inside the frame (3011).

10. The adjustable integrated smart pump station installation structure as described in claim 9, characterized in that: There are two sets of the cutting parts (302).

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