A quick installation device for ALC light partition board

Abstract

The utility model discloses a kind of quick mounting device for ALC light partition board, including transport trolley, artificial lift car assembly, hoist car;Transport trolley transports ALC light partition board to hoist car assembly, artificial lift car assembly is set at the side of hoist car;Hoist car includes hoist trolley, hoisting assembly, lifting assembly, lifting assembly is set on hoist trolley, hoisting assembly is set on lifting assembly.The utility model uses transport trolley, hoist car, artificial lift car collaborative operation, realizes the quick transportation of ALC board, hoisting and positioning, reduces artificial carrying time, significantly improves construction efficiency.

Description

Technical Field

[0001] This utility model belongs to the technical field of lightweight partition wall panels, and in particular relates to a quick installation device for ALC lightweight partition wall panels. Background Technology

[0002] In the construction industry, ALC (autoclaved aerated concrete) lightweight partition boards are widely used due to their advantages such as lightweight, heat insulation, fire resistance, and environmental friendliness. However, their installation process still faces problems such as low efficiency, poor precision, and high labor intensity. Traditional installation relies heavily on manual handling, temporary supports, and manual adjustments, which is not only time-consuming and labor-intensive but also prone to uneven joints or vertical deviations due to inaccurate positioning. Existing auxiliary devices, such as simple supports or hoisting equipment, have limited functions and cannot adequately address the positioning, fixing, and fine-tuning of the panels, especially in high-rise or large-span construction. Therefore, there is an urgent need for an integrated, adjustable, and specialized installation device to improve construction efficiency, reduce labor costs, and ensure installation quality, meeting the needs of modern industrialized construction. Summary of the Invention

[0003] In view of this, the present invention aims to provide a rapid installation device for ALC lightweight partition panels to solve at least one technical problem in the prior art. This application addresses the need to accelerate the installation speed of partition panels, precisely control the installation positioning of the partition panels, and ensure the size and functionality of each room.

[0004] To achieve the above objectives, the technical solution of this utility model is implemented as follows: A rapid installation device for ALC lightweight partition wall panels includes a transport trolley, a manual lifting trolley assembly, and a hoisting vehicle; The transport trolley transports the ALC lightweight partition wall panels to the crane assembly, while the manual lifting trolley assembly is located on one side of the crane. The crane vehicle includes a crane trolley, a crane assembly, and a lifting assembly. The lifting assembly is mounted on the crane trolley, and the crane assembly is mounted on the lifting assembly.

[0005] Furthermore, the lifting assembly includes a hydraulic press and a first connecting plate; The hydraulic press is mounted on the hoisting trolley, and the output end of the hydraulic press is connected to the hoisting assembly through the first connecting plate. The hoisting trolley is equipped with several first support columns and a guide rod, which are located between the hoisting trolley and the first connecting plate. The guide rod is connected to the output end of the hydraulic press via a movable block. One end of the movable block is fixedly connected to the output end of the hydraulic press, and the other end of the movable block is slidably mounted on the guide rod.

[0006] Furthermore, the hoisting assembly includes a second support column, a second connecting plate, a third support column, and a winch; Several second support columns are arranged above the first connecting plate, and the second connecting plate is arranged above the second support columns; Several third support columns are set above the second connecting plate, and a wall abutment plate is provided above the third support columns; The second connecting plate is provided with a first guide and a second guide, and a guide shaft is rotatably provided between the second connecting plate and the wall plate; the first guide is located on the side near the winch, the second guide is located on the side near the manual lifting vehicle assembly, and the guide shaft is located between the first guide and the second guide; The winch is mounted on the hoisting trolley via a support base.

[0007] Furthermore, both the first guide member and the second guide member include a guide plate, a U-shaped support plate, a first rotating shaft, a second rotating shaft, and a vertical plate; The end of the guide plate is connected to the second connecting plate; The first rotating shaft is mounted on the second connecting plate via two vertical plates on both sides, and is located on the side away from the second connecting plate; the first rotating shaft is rotatably mounted on the two vertical plates; Two second rotating shafts are mounted perpendicularly to the second connecting plate via a U-shaped support plate, and a gap is provided between the two second rotating shafts to allow the hoisting rope of the winch to pass through; Two second rotating shafts are rotatably mounted on the U-shaped support plate and the second connecting rod plate; The hoisting rope of the winch passes sequentially above the first rotating shaft of the first component, between the two second rotating shafts of the first component, the guide shaft, between the two second rotating shafts of the second component, and above the second rotating shaft of the first component.

[0008] Furthermore, the hoisting trolley is equipped with an infrared laser level, the position of which corresponds to the position of the second guide component.

[0009] Furthermore, the hoisting rope of the winch is equipped with a ring buckle at its end, and an installation rope is provided on the ring buckle. One end of the installation rope is fixedly connected to the ring buckle, and the other end of the installation rope is connected to the ring buckle through a safety buckle.

[0010] Furthermore, the transport trolley is equipped with mounting components, and sliding grooves are provided on both sides of the transport trolley. Two mounting components are symmetrically arranged on the transport trolley through the sliding grooves. Mounting grooves are provided on both sides of the transport trolley. The transport trolley is fixed to the mounting components by locking bolts. The mounting components include a vertical support plate and a horizontal support plate; several horizontal support plates are fixedly installed on the inner side of the vertical support plate; the bottom of the vertical support plate is provided with a slide rail corresponding to the sliding groove, and the vertical support plate is slidably installed in the sliding groove through the slide rail.

[0011] Furthermore, the manual lifting vehicle assembly includes a manual lifting trolley, a lifting platform, and an operating platform; The elevator is mounted on a manual lifting trolley, and has an operating platform. A ladder is located on one side of the elevator. The operating platform includes an operating base, railing gates, and an operating door. The operating base is set on a manual lifting trolley, and the three railing gates are arranged around the base. The operating door is set on the base and is located on the same side as the ladder.

[0012] Compared with existing technologies, the quick installation device for ALC lightweight partition boards described in this utility model has the following advantages: 1. This application adopts a collaborative operation of transport trolleys, cranes, and manual lifting vehicles to achieve rapid transport, hoisting, and positioning of ALC panels, reducing manual handling time and significantly improving construction efficiency.

[0013] 2. This application enables precise positioning and stable hoisting. The hoisting vehicle is equipped with an infrared laser level, which can detect the position of the ALC plate in real time, ensuring installation accuracy and avoiding errors caused by manual adjustment.

[0014] 3. The guide rod + hydraulic lifting mechanism of this application ensures a stable hoisting process, prevents the plate from shaking or tilting, and improves construction safety.

[0015] 4. Adjustable installation components (such as sliding grooves and locking bolts) can be flexibly adjusted according to ALC plates of different thicknesses, making it suitable for wall panel installation of various specifications. The winch and multi-guide wheel design ensure smooth operation of the hoisting rope, reduce friction, and extend service life.

[0016] 5. The manual lifting vehicle of this application is equipped with guardrails and ladders, providing operators with a safe and stable working platform, which complies with the safety regulations for high-altitude operations.

[0017] 6. This application features convenient operation and saves manpower. The transport trolley, crane, and manual lifting vehicle all use pulleys with brakes for easy movement and fixation, reducing the intensity of manual handling. The hydraulic lifting and winch are easy to operate, requiring only a small number of workers to complete the entire installation process, reducing labor costs. The overall structure of the device is compact, suitable for narrow or complex construction sites, such as high-rise buildings and interior decoration. Attached Figure Description

[0018] The accompanying drawings, which form part of this utility model, are used to provide a further understanding of the utility model. The illustrative embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute an undue limitation of the utility model. In the drawings: Figure 1 This is an overall schematic diagram of a rapid installation device for ALC lightweight partition wall panels proposed in this utility model. Figure 2This is a front view of a quick installation device for ALC lightweight partition wall panels proposed in this utility model. Figure 3 This is a schematic diagram of the transport trolley proposed in this utility model; Figure 4 This is a schematic diagram of the first guide member and the second guide assembly proposed in this utility model.

[0019] Explanation of reference numerals in the attached figures: 1. Transport trolley; 2. Lifting trolley; 3. Hydraulic press; 4. First connecting plate; 5. First support column; 6. Guide rod; 7. Second support column; 8. Second connecting plate; 9. Third support column; 10. Winch; 11. First guide component; 1101. Guide plate; 1102. U-shaped support plate; 1103. First rotating shaft; 1104. Second rotating shaft; 1105. Vertical plate; 12. Second guide component; 13. Wall-supporting plate; 14. Guide shaft; 15. Infrared laser level; 16. Ring buckle; 17. Installation rope; 18. ALC lightweight partition wall panel; 19. Sliding groove; 20. Installation groove; 21. Locking bolt; 22. Vertical support plate; 23. Horizontal support plate; 24. Manual lifting trolley; 25. Elevator; 26. Operating platform; 27. Ladder. Detailed Implementation

[0020] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0021] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0022] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0024] A rapid installation device for ALC lightweight partition wall panels includes a transport trolley 1, a manual lifting trolley assembly, and a hoisting vehicle; the transport trolley 1 transports ALC lightweight partition wall panels 18 to the hoisting vehicle assembly, and the manual lifting trolley assembly is located on one side of the hoisting vehicle; the hoisting vehicle includes a hoisting trolley 2, a hoisting assembly, and a lifting assembly, with the lifting assembly located on the hoisting trolley 2 and the hoisting assembly located on the lifting assembly.

[0025] The lifting assembly includes a hydraulic press 3 and a first connecting plate 4; the hydraulic press 3 is mounted on the hoisting trolley 2, and the output end of the hydraulic press 3 is connected to the hoisting assembly through the first connecting plate 4. The hoisting trolley 2 is equipped with several first support columns 5 and a guide rod 6, and the first support columns 5 and the guide rod 6 are arranged between the hoisting trolley 2 and the first connecting plate 4; The guide rod 6 is connected to the output end of the hydraulic press 3 via a movable block. One end of the movable block is fixedly connected to the output end of the hydraulic press 3, and the other end of the movable block is slidably mounted on the guide rod 6.

[0026] The hoisting assembly includes a second support column 7, a second connecting plate 8, a third support column 9, and a winch 10; several second support columns 7 are arranged above the first connecting plate 4, and the second connecting plate 8 is arranged above the second support columns 7; several third support columns 9 are arranged above the second connecting plate 8, and a wall-stopping plate 13 is provided above the third support columns 9; the second connecting plate 8 is provided with a first guide member 11 and a second guide member 12, and a guide shaft 14 is rotatably arranged between the second connecting plate 8 and the wall-stopping plate 13; the first guide member 11 is arranged on the side closer to the winch 10, the second guide member 12 is arranged on the side closer to the manual lifting trolley assembly, and the guide shaft 14 is arranged between the first guide member 11 and the second guide member 12; the winch 10 is mounted on the hoisting trolley 2 via a support base.

[0027] Both the first guide member 11 and the second guide member 12 include a guide plate 1101, a U-shaped support plate 1102, a first rotating shaft 1103, a second rotating shaft 1104, and a vertical plate 1105. The end of the guide plate 1101 is connected to the second connecting plate 8. The first rotating shaft 1103 is mounted on the second connecting plate 8 via the vertical plates 1105 on both sides, and is positioned on the side away from the second connecting plate 8. The first rotating shaft 1103 is rotatably mounted on the two vertical plates 1105. The two second rotating shafts 1104 are connected via the U-shaped support plate 1102. 102 is set vertically on the second connecting plate 8, and a gap is provided between the two second rotating shafts 1104 to allow the hoisting rope of the winch 10 to pass through; the two second rotating shafts 1104 are rotatably set on the U-shaped support plate 1102 and the second connecting rod plate; the hoisting rope of the winch 10 passes sequentially above the first rotating shaft 1103 of the first component, between the two second rotating shafts 1104 of the first component, the guide shaft 14, between the two second rotating shafts 1104 of the second component, and above the second rotating shaft 1104 of the first component.

[0028] The hoisting trolley 2 is equipped with an infrared laser level 15, and the position of the infrared laser level 15 corresponds to the position of the second guide 12.

[0029] The hoisting rope of the winch 10 is provided with a ring buckle 16 at the end, and an installation rope 17 is provided on the ring buckle 16. One end of the installation rope 17 is fixedly connected to the ring buckle 16, and the other end of the installation rope 17 is connected to the ring buckle 16 through a safety buckle.

[0030] The transport trolley 1 is equipped with mounting components. The two sides of the transport trolley 1 are provided with sliding grooves 19. Two mounting components are symmetrically arranged on the transport trolley 1 through the sliding grooves 19. The two sides of the transport trolley 1 are provided with mounting grooves 20. The transport trolley 1 is fixed with locking bolts 21. The mounting components include a vertical support plate 22 and a horizontal support plate 23; several horizontal support plates 23 are fixedly installed on the inner side of the vertical support plate 22. The bottom of the vertical support plate 22 is provided with a slide rail corresponding to the sliding groove 19.

[0031] The manual lifting platform assembly includes a manual lifting trolley 24, a lifting platform 25, and an operating platform 26. The lifting platform 25 is mounted on the manual lifting trolley 24, and the operating platform 26 is mounted on the lifting platform 25. A ladder 27 is located on one side of the lifting platform 25. The operating platform 26 includes an operating base, three guardrail doors, and an operating door. The operating base is mounted on the manual lifting trolley 24, and the three guardrail doors are arranged around the base. The operating door is located on the base and is on the same side as the ladder 27. The safety buckle is existing technology, model number G210 or G2150.

[0032] The infrared laser level 15 is model number Dongcheng FF08-41B; The winch 10 is a JM type electric hoist; Both the infrared laser level 15 and the winch 10 adopt existing technologies. The infrared laser level 15 is electrically connected to the controller, and the winch 10 is electrically connected to the controller. The controller adopts existing PLC technology.

[0033] The lift uses existing technology and is model CD200 / 200V. The lift can be adjusted to a certain height to facilitate construction and precise installation by workers.

[0034] The transport trolley 1, the hoisting trolley 2, and the manual lifting trolley 24 all include a sliding plate and pulleys. The four pulleys are respectively set on the front and rear sides of the sliding plate. The pulleys adopt existing technology and are equipped with electric brakes or hand brakes.

[0035] In the specific implementation, the manual lifting trolley 24 and the hoisting vehicle are slid to the position of the ALC lightweight partition wall panel 18 to be installed, and the sliding of the hoisting vehicle and the manual lifting trolley 24 is locked; the vertical end of the hydraulic press 3 drives the hoisting components to move upward until the wall panel 13 abuts against the top of the wall. Place the ALC lightweight partition wall panel 18 to be installed on the transport trolley 1. Adjust the position of the installation component according to the thickness of the ALC lightweight partition wall panel 18, and install it on the mounting groove 20 using locking bolts 21. The locking bolts 21 pass through the mounting groove 20 and abut against the vertical support plate 22. Move the transport trolley 1 to one side of the manual lifting trolley component. The hoisting rope of the winch 10 passes sequentially above the first rotating shaft 1103 of the first component, between the two second rotating shafts 1104 of the first component, the guide shaft 14, and the two second rotating shafts 1104 of the second component. Between 104, above the second rotating shaft 1104 of the first component, the bottom of the hoisting rope of the winch 10 is connected to the installation rope 17 via a ring buckle 16. One end of the installation rope 17 passes around the ALC lightweight partition wall panel 18 and is connected to the ring buckle 16. The winch 10 starts to drive the ALC lightweight partition wall panel 18 to move upward. When the infrared laser level 15 detects that the movement has reached the designated position, the winch 10 stops moving. At this time, the operator stands on the operating platform 26 of the manual lifting trolley 24 and installs the ALC lightweight partition wall panel 18 in the designated position.

[0036] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A quick installation device for ALC lightweight partition wall panels, characterized in that: Includes transport trolleys, manual lifting trolley components, and cranes; The transport trolley transports the ALC lightweight partition wall panels to the crane assembly, while the manual lifting trolley assembly is located on one side of the crane. The crane vehicle includes a crane trolley, a crane assembly, and a lifting assembly. The lifting assembly is mounted on the crane trolley, and the crane assembly is mounted on the lifting assembly.

2. The quick installation device for ALC lightweight partition wall panels according to claim 1, characterized in that: The lifting assembly includes a hydraulic press and a first connecting plate; The hydraulic press is mounted on the hoisting trolley, and the output end of the hydraulic press is connected to the hoisting assembly through the first connecting plate. The hoisting trolley is equipped with several first support columns and a guide rod, which are located between the hoisting trolley and the first connecting plate. The guide rod is connected to the output end of the hydraulic press via a movable block. One end of the movable block is fixedly connected to the output end of the hydraulic press, and the other end of the movable block is slidably mounted on the guide rod.

3. The quick installation device for ALC lightweight partition wall panels according to claim 2, characterized in that: The hoisting assembly includes a second support column, a second connecting plate, a third support column, and a winch; Several second support columns are arranged above the first connecting plate, and the second connecting plate is arranged above the second support columns; Several third support columns are set above the second connecting plate, and a wall abutment plate is provided above the third support columns; The second connecting plate is provided with a first guide and a second guide, and a guide shaft is rotatably provided between the second connecting plate and the wall plate; the first guide is located on the side near the winch, the second guide is located on the side near the manual lifting vehicle assembly, and the guide shaft is located between the first guide and the second guide; The winch is mounted on the hoisting trolley via a support base.

4. A quick installation device for ALC lightweight partition wall panels according to claim 3, characterized in that: Both the first guide member and the second guide member include a guide plate, a U-shaped support plate, a first rotating shaft, a second rotating shaft, and a vertical plate; The end of the guide plate is connected to the second connecting plate; The first rotating shaft is mounted on the second connecting plate via two vertical plates on both sides, and is located on the side away from the second connecting plate; the first rotating shaft is rotatably mounted on the two vertical plates; Two second rotating shafts are mounted perpendicularly to the second connecting plate via a U-shaped support plate, and a gap is provided between the two second rotating shafts to allow the hoisting rope of the winch to pass through; Two second rotating shafts are rotatably mounted on the U-shaped support plate and the second connecting rod plate.

5. A quick installation device for ALC lightweight partition wall panels according to claim 4, characterized in that: The hoisting trolley is equipped with an infrared laser level, and the position of the infrared laser level corresponds to the position of the second guide component.

6. A quick installation device for ALC lightweight partition wall panels according to claim 1, characterized in that: The hoisting rope of the winch is equipped with a ring buckle at the end, and an installation rope is attached to the ring buckle. One end of the installation rope is fixedly connected to the ring buckle, and the other end of the installation rope is connected to the ring buckle through a safety buckle.

7. A quick installation device for ALC lightweight partition wall panels according to claim 1, characterized in that: The transport trolley is equipped with mounting components, and sliding grooves are provided on both sides of the transport trolley. Two mounting components are symmetrically arranged on the transport trolley through the sliding grooves. Mounting grooves are provided on both sides of the transport trolley. The transport trolley is fixed with locking bolts. The mounting components include a vertical support plate and a horizontal support plate; several horizontal support plates are fixedly installed on the inside of the vertical support plate. The bottom of the vertical support plate is provided with a slide rail corresponding to the sliding groove, and the vertical support plate is slidably set in the sliding groove through the slide rail.

8. A quick installation device for ALC lightweight partition wall panels according to claim 1, characterized in that: The components of a manual lifting trolley include a manual lifting trolley, a lifting platform, and an operating platform; The elevator is mounted on a manual lifting trolley, and has an operating platform. A ladder is located on one side of the elevator. The operating platform includes an operating base, railing gates, and an operating door. The operating base is set on a manual lifting trolley, and the three railing gates are arranged around the base. The operating door is set on the base and is located on the same side as the ladder.

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