Wave-shaped spring structure
By setting positioning grooves and pads at the top and bottom of the wavy spring sheet, and combining positioning components and coatings, the problem of poor spring sheet stability is solved, resulting in more uniform force distribution and a longer service life.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANGHAI QIUMING STANDARD PARTS
- Filing Date
- 2025-07-15
- Publication Date
- 2026-07-21
Smart Images
Figure CN224533317U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wave-shaped spring technology, specifically a wave-shaped spring structure. Background Technology
[0002] A corrugated spring is a wave-shaped ring-shaped elastic element, usually made of stainless steel (such as 304 / 316 grade) or spring steel. Its corrugated structure gives it excellent elastic deformation ability and can generate uniform elastic force under axial pressure. It is mainly used in bolt fastening scenarios to provide continuous preload to prevent loosening (such as motor bearings and mechanical assemblies), while absorbing vibration and compensating for dimensional changes caused by thermal expansion and contraction. It is suitable for various precision equipment and industrial fields.
[0003] The existing wavy spring has a small contact area between the top and bottom during use, resulting in poor stability. Placing shims directly between the top and bottom of the spring can easily cause misalignment between the two shims, further reducing stability.
[0004] Based on this, a wave-shaped spring structure is now provided, which can eliminate the drawbacks of existing devices. Utility Model Content
[0005] The purpose of this invention is to provide a wave-shaped spring sheet structure to solve the problem of poor stability of spring sheets in the prior art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A wave-shaped spring sheet structure includes a spring sheet body, a first pad is provided on the top of the spring sheet body, and a first positioning groove is provided at equal intervals in a ring at the bottom of the first pad, and the first positioning groove is adapted to the spring sheet body.
[0008] The bottom of the spring body is provided with a second pad, and the top of the second pad is provided with a second positioning groove at equal intervals in a ring. The second positioning groove is adapted to the spring body, and a positioning component is provided between the second pad and the first pad.
[0009] Based on the above technical solutions, this utility model also provides the following optional technical solutions:
[0010] In one alternative: the top of the first pad is provided with a first anti-slip pad, the bottom of the second pad is provided with a second anti-slip pad, a first through hole is provided at the center point of the top of the first pad, and a second through hole is provided at the center point of the top of the second pad.
[0011] In one alternative embodiment: the positioning assembly includes multiple positioning sleeves, which are equidistantly and annularly fixedly connected to the bottom of the first pad. Each of the multiple positioning sleeves has a positioning rod slidably installed inside, and the positioning rod is fixedly connected to the second pad.
[0012] In one alternative: the top of the spring body is provided with equidistant annular positioning holes, and the positioning rod passes through the positioning holes to penetrate the spring body.
[0013] In one alternative: the spring body includes a carbon steel layer, a phosphate layer is attached to the outside of the carbon steel layer, and an electroplating layer is attached to the outside of the phosphate layer.
[0014] In one alternative: a hydrophobic layer is attached to the outside of the electroplated layer.
[0015] In one alternative: the electroplated layer is made of a zinc-nickel alloy.
[0016] In one alternative: the hydrophobic layer is made of a polyolefin hydrophobic coating.
[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0018] 1. This utility model, through the cooperation of the first positioning groove and the second positioning groove, enables the spring body to be stably installed between the first gasket and the second gasket. The first gasket and the second gasket increase the contact area between the top and bottom of the spring body, making the force on the spring body more uniform. The positioning component further improves the stability between the first gasket, the spring body and the second gasket, making it safer to use.
[0019] 2. This utility model enhances the adhesion of the coating and the rust prevention ability of the carbon steel layer through the phosphating layer, and provides basic corrosion protection by electroplating or vacuum coating process. The hydrophobic layer covers the surface of the contact point to achieve automatic isolation when it comes into contact with liquid, improves the rust prevention function, and effectively extends the service life of the spring. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0021] Figure 2 This is a schematic diagram of the positioning hole structure of this utility model.
[0022] Figure 3 This is a schematic diagram of the positioning sleeve installation structure of this utility model.
[0023] Figure 4 This is a schematic diagram of the positioning rod installation structure of this utility model.
[0024] Figure 5This is a cross-sectional view of the main body of the spring clip of this utility model.
[0025] Figure reference numerals: 1. Spring body; 101. Carbon steel layer; 102. Phosphate layer; 103. Electroplating layer; 104. Hydrophobic layer; 2. First gasket; 3. First positioning groove; 4. First anti-slip pad; 5. Positioning sleeve; 6. Second gasket; 7. Second positioning groove; 8. Second anti-slip pad; 9. Positioning rod; 10. First through hole; 11. Second through hole; 12. Positioning hole. Detailed Implementation
[0026] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.
[0027] In one embodiment, such as Figures 1-5 As shown, a wave-shaped spring sheet structure includes a spring sheet body 1, a first pad 2 is provided on the top of the spring sheet body 1, and a first positioning groove 3 is provided at equal intervals in a ring at the bottom of the first pad 2, and the first positioning groove 3 is adapted to the spring sheet body 1.
[0028] The bottom of the spring body 1 is provided with a second pad 6, and the top of the second pad 6 is provided with a second positioning groove 7 at equal intervals in a ring. The second positioning groove 7 is adapted to the spring body 1, and a positioning component is provided between the second pad 6 and the first pad 2.
[0029] In this embodiment, the cooperation of the first positioning groove 3 and the second positioning groove 7 makes the spring body 1 stably installed between the first pad 2 and the second pad 6. The first pad 2 and the second pad 6 increase the contact area between the top and bottom of the spring body 1, making the spring body 1 more evenly stressed. The positioning component further improves the stability between the first pad 2, the spring body 1 and the second pad 6, making it safer to use.
[0030] In one embodiment, such as Figure 1 and Figure 3 As shown, the first pad 2 has a first anti-slip pad 4 on its top and the second pad 6 has a second anti-slip pad 8 on its bottom. The first pad 2 has a first through hole 10 at the top center point and the second pad 6 has a second through hole 11 at the top center point. The friction of the spring is improved by the first anti-slip pad 4 and the second anti-slip pad 8, making it less prone to loosening during use. The first anti-slip pad 4 and the second anti-slip pad 8 are made of rubber, which has a certain cushioning effect.
[0031] In one embodiment, such as Figure 1 and Figure 3As shown, the positioning assembly includes multiple positioning sleeves 5, which are equidistantly and annularly fixedly connected to the bottom of the first pad 2. Positioning rods 9 are slidably installed inside each of the multiple positioning sleeves 5, and the positioning rods 9 are fixedly connected to the second pad 6. Positioning holes 12 are equidistantly and annularly opened at the top of the spring body 1. The positioning rods 9 penetrate the spring body 1 through the positioning holes 12. When the spring body 1 deforms, the cooperation between the positioning sleeves 5 and the positioning rods 9 ensures that the positions of the first pad 2 and the second pad 6 will not shift, improving the overall stability of the spring and making it safer to use.
[0032] In one embodiment, such as Figure 1 and Figure 3 As shown, the spring body 1 includes a carbon steel layer 101, a phosphate layer 102 is attached to the outside of the carbon steel layer 101, an electroplated layer 103 is attached to the outside of the phosphate layer 102, and a hydrophobic layer 104 is attached to the outside of the electroplated layer 103. The electroplated layer 103 is made of zinc-nickel alloy, and the hydrophobic layer 104 is made of polyolefin hydrophobic coating. The phosphate layer 102 enhances the adhesion of the coating and the rust prevention ability of the carbon steel layer 101. The electroplated layer 103 is covered by electroplating or vacuum coating process to provide basic corrosion protection. The hydrophobic layer 104 covers the surface of the contact point to achieve automatic isolation upon contact with liquid, improve the rust prevention function, and effectively extend the service life of the spring.
[0033] The above embodiment discloses a wave-shaped spring sheet structure, wherein the positioning hole 12 is aligned with the positioning rod 9 to install the spring sheet body 1 and the second washer 6, and the positioning sleeve 5 is aligned with the positioning rod 9 to install the first washer 2 and the second washer 6. Through the cooperation of the first positioning groove 3 and the second positioning groove 7, the spring sheet body 1 is stably installed between the first washer 2 and the second washer 6, and the first washer 2 and the second washer 6 increase the contact area between the top and bottom of the spring sheet body 1, making the force on the spring sheet body 1 more uniform. When the spring sheet body 1 deforms... At the same time, due to the cooperation between the positioning sleeve 5 and the positioning rod 9, the positions of the first pad 2 and the second pad 6 will not shift, which improves the overall stability of the spring. The friction of the spring is improved by the first anti-slip pad 4 and the second anti-slip pad 8, making it less prone to loosening during use. The phosphate layer 102 enhances the coating adhesion and the rust prevention ability of the carbon steel layer 101. The electroplating layer 103 is covered by electroplating or vacuum coating process to provide basic corrosion protection. The hydrophobic layer 104 covers the surface of the contact point, realizes automatic isolation when encountering liquid, improves the rust prevention function, and effectively extends the service life of the spring.
[0034] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.
Claims
1. A wave-shaped spring sheet structure, comprising a spring sheet body (1), wherein a first pad (2) is provided on the top of the spring sheet body (1), and a first positioning groove (3) is provided at equal intervals in a ring at the bottom of the first pad (2), and the first positioning groove (3) is adapted to the spring sheet body (1); Its features are, The bottom of the spring body (1) is provided with a second pad (6), and the top of the second pad (6) is provided with a second positioning groove (7) at equal intervals in a ring. The second positioning groove (7) is adapted to the spring body (1), and a positioning component is provided between the second pad (6) and the first pad (2).
2. The wave-shaped spring sheet structure according to claim 1, characterized in that, The first pad (2) is provided with a first anti-slip pad (4) at its top, and the second pad (6) is provided with a second anti-slip pad (8) at its bottom. The first pad (2) is provided with a first through hole (10) at its top center point, and the second pad (6) is provided with a second through hole (11) at its top center point.
3. The wave-shaped spring sheet structure according to claim 1, characterized in that, The positioning component includes multiple positioning sleeves (5), which are equidistantly and annularly fixedly connected to the bottom of the first gasket (2). Each of the multiple positioning sleeves (5) has a positioning rod (9) slidably installed inside, and the positioning rod (9) is fixedly connected to the second gasket (6).
4. The wave-shaped spring sheet structure according to claim 3, characterized in that, The top of the spring body (1) is provided with equidistant annular positioning holes (12), and the positioning rod (9) passes through the positioning holes (12) through the spring body (1).
5. The wave-shaped spring sheet structure according to claim 1, characterized in that, The spring body (1) includes a carbon steel layer (101), a phosphate layer (102) is attached to the outside of the carbon steel layer (101), and an electroplating layer (103) is attached to the outside of the phosphate layer (102).
6. The wave-shaped spring sheet structure according to claim 5, characterized in that, A hydrophobic layer (104) is attached to the outside of the electroplated layer (103).
7. The wave-shaped spring sheet structure according to claim 5, characterized in that, The electroplated layer (103) is made of zinc-nickel alloy.
8. The wave-shaped spring sheet structure according to claim 6, characterized in that, The hydrophobic layer (104) is made of a polyolefin hydrophobic coating.