Spray valve and color sorter having the same

By incorporating an elastomer and pad in the spray valve, combined with a rebound element design, the problem of valve plate wear is solved, extending the service life of the spray valve and improving sealing performance and movement accuracy.

CN224533623UActive Publication Date: 2026-07-21HEFEI MEIYA OPTOELECTRONICS TECH
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HEFEI MEIYA OPTOELECTRONICS TECH
Filing Date
2025-07-02
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

The valve plate of the spray valve in the existing color sorter collides and rubs with the drive component during repeated movement, resulting in wear and affecting service life and sealing performance.

Method used

An elastomer is provided on the end face of the valve's drive component. The valve plate contacts the elastomer during movement, and the buffering effect of the elastomer reduces wear. Combined with the design of the pad and the spring element, the movement range of the valve plate is limited and a restoring force is provided.

Benefits of technology

It effectively reduces wear on valve plates, drive components, and other parts, extends the service life of the spray valve, and improves sealing performance and movement accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of spray valve and color sorter with it, the spray valve includes: valve body, the valve body has air passage inside;Valve piece, the valve piece is movably arranged in the valve body between the opening position of opening the air passage and the closing position of closing the air passage;Driving part, the driving part is arranged in the valve body, the driving part is suitable for driving the valve piece moves from the closing position to the opening position;Elastomer, the elastomer is arranged on the end surface of the driving part towards the valve piece, and the valve piece is in abutment with the elastomer when the opening position. According to the spray valve of the utility model embodiment has the advantages of not easy to wear, long service life etc.
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Description

Technical Field

[0001] This utility model relates to the field of color sorting equipment manufacturing technology, and more specifically, to a spray valve and a color sorter having the spray valve. Background Technology

[0002] In the color sorter of related technologies, the spray valve is driven by an electromagnetic drive to move the valve plate to open and close the air passage. During the repeated movement of the valve plate, it will collide and rub against the drive. After long-term use, the drive and the valve plate will wear down, affecting the accuracy of the valve plate's movement and sealing, resulting in a reduction in the service life of the spray valve. Utility Model Content

[0003] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes a spray valve that has advantages such as being resistant to wear and having a long service life.

[0004] This utility model also proposes a color sorter having the aforementioned spray valve.

[0005] To achieve the above objectives, according to an embodiment of the first aspect of this utility model, a spray valve is provided, the spray valve comprising: a valve body having an air passage within the valve body; a valve plate movably disposed within the valve body between an open position (opening the air passage) and a closed position (closing the air passage); a drive member disposed within the valve body, the drive member being adapted to drive the valve plate from the closed position to the open position; and an elastic body disposed on the end face of the drive member facing the valve plate, the valve plate abutting against the elastic body when in the open position.

[0006] The spray valve according to the present invention has the advantages of being less prone to wear and having a long service life.

[0007] In addition, the spray valve according to the above embodiments of the present invention may also have the following additional technical features:

[0008] According to one embodiment of the present invention, the end face of the driving member is provided with a positioning groove, and the elastic body is fitted in the positioning groove and protrudes from the end face of the driving member.

[0009] According to one embodiment of the present invention, the end face of the elastomer facing the valve plate is an arc-shaped surface with the center protruding from the edge.

[0010] According to one embodiment of the present invention, the elastomer is a single piece.

[0011] According to one embodiment of the present invention, the elastic body includes an elastic element and a positioning element. The elastic element is housed in the positioning groove and is adapted to undergo elastic deformation. The positioning element is connected to the elastic element and is adapted to move axially within the positioning groove. The positioning element protrudes from the positioning groove.

[0012] According to one embodiment of the present invention, the spray valve further includes a pad, which is disposed in the valve body and located on the same side as the drive member in the thickness direction of the valve plate. When the valve plate is in the open position, it abuts against the pad.

[0013] According to one embodiment of the present invention, when the valve plate is in the open position, the pad abuts against the end of the valve plate, and the elastomer abuts against the middle of the valve plate.

[0014] According to one embodiment of the present invention, the spray valve further includes a spring-loaded member disposed in the valve body and adapted to drive the valve plate to move from the open position to the closed position.

[0015] According to one embodiment of the present invention, the valve body is provided with a fulcrum portion, the fulcrum portion and the driving member are located on the same side in the thickness direction of the valve plate, the valve plate abuts against the fulcrum portion, the valve plate is located between the spring member and the fulcrum portion, the contact position of the spring member and the valve plate is on the side away from the driving member of the contact position of the fulcrum portion and the valve plate, when the valve plate is in the open position, the spring member is compressed, and the spring member can pop out to drive the valve plate to switch to the closed position.

[0016] According to a second aspect of the present invention, a color sorter is provided, the color sorter including the spray valve described in the first aspect of the present invention.

[0017] The color sorter according to the embodiments of the present invention has advantages such as being less prone to wear and having a long service life by utilizing the spray valve described in the first aspect of the present invention.

[0018] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0019] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0020] Figure 1 This is a partial cross-sectional view of the spray valve according to an embodiment of the present utility model.

[0021] Figure 2 This is a partial cross-sectional view of the spray valve according to an embodiment of the present utility model.

[0022] Figure 3 This is a cross-sectional view of the spray valve according to an embodiment of the present utility model.

[0023] Figure 4 This is an exploded view of the spray valve according to an embodiment of the present utility model.

[0024] Figure 5 This is a partial exploded view of the spray valve according to an embodiment of the present utility model.

[0025] Figure 6 This is a partial structural schematic diagram of the valve body of the spray valve according to an embodiment of the present utility model.

[0026] Reference numerals: spray valve 1, valve body 10, air passage 11, fulcrum 12, valve plate 20, drive component 30, elastic body 40, pad block 50, rebound component 60. Detailed Implementation

[0027] This application is based on the findings and understanding of the following facts and issues:

[0028] In the color sorter of related technologies, the spray valve is driven by an electromagnetic drive to move the valve plate to open and close the air passage. During the repeated movement of the valve plate, it will collide and rub against the drive. After long-term use, the drive and the valve plate will wear down, affecting the accuracy of the valve plate's movement and sealing, resulting in a reduction in the service life of the spray valve.

[0029] In the color sorter spray valve of the related technology, a pad is set in the valve body to restrict the movement of the valve plate when the valve plate is opened, thereby reducing the movement range of the valve plate and thus reducing the wear rate of the valve plate. However, wear will also occur between the valve plate and the pad. As the usage time increases, the limiting effect of the pad gradually decreases, causing the valve plate to still collide and rub against the driving component, resulting in wear between the valve plate and the driving component and affecting the service life of the spray valve.

[0030] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0031] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," etc., indicating the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, features defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0032] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0033] The spray valve 1 according to an embodiment of the present invention is described below with reference to the accompanying drawings.

[0034] like Figures 1-6 As shown, the spray valve 1 according to an embodiment of the present invention includes a valve body 10, a valve plate 20, a drive member 30, and an elastic body 40.

[0035] The valve body 10 has an air passage 11. A valve plate 20 is movably disposed within the valve body 10 between an open position (open air passage 11) and a closed position (closed air passage 11). A drive member 30 is disposed within the valve body 10 and located above the valve plate 20 (the vertical direction is shown by the arrow in the figure and is for illustrative purposes only, not a limitation on the actual installation direction). The drive member 30 is adapted to drive the valve plate 20 from the closed position to the open position. An elastic body 40 is disposed on the end face of the drive member 30 facing the valve plate 20; in other words, the elastic body 40 is disposed on the lower end face of the drive member 30, and the valve plate 20 abuts against the elastic body 40 in the open position.

[0036] Specifically, Figure 1 The valve plate 20 is in the closed position. Figure 2 The middle valve plate 20 is located between the open position and the closed position.

[0037] Air passage 11 is located below valve plate 20.

[0038] The driving component 30 can be an electromagnetic driving component, and the valve plate 20 is a ferromagnetic material component. When the driving component 30 is energized, it generates a magnetic force to attract the valve plate 20, causing the valve plate 20 to move from the closed position to the open position.

[0039] In the related technology, when the valve plate reaches the open position, it collides and rubs with the driving component, causing wear on the driving component and the valve plate, affecting the movement and sealing effect of the valve plate, and affecting the service life of the spray valve.

[0040] According to the present invention, the spray valve 1 has an elastic body 40 provided on the end face of the driving member 30 facing the valve plate 20. When the valve plate 20 moves from the closed position to the open position, it comes into contact with the elastic body 40. The elastic body 40 is compressed and buffers the movement of the valve plate 20. Compared with the spray valve in the related art, this not only avoids the valve plate 20 from directly contacting the driving member 30 and avoiding wear of the driving member 30, but also, because the elastic body 40 is elastic, the wear between the valve plate 20 and the elastic body 40 can be reduced by the buffering effect of the elastic body 40 on the valve plate 20. This reduces the wear rate of the valve plate 20, the driving member 30 and the elastic body 40, and extends the service life of the spray valve 1.

[0041] Therefore, the spray valve 1 according to the present invention has advantages such as being less prone to wear and having a long service life.

[0042] The spray valve 1 according to a specific embodiment of the present invention is described below with reference to the accompanying drawings.

[0043] In some specific embodiments of this utility model, such as Figures 1-6 As shown, the spray valve 1 according to an embodiment of the present invention includes a valve body 10, a valve plate 20, a drive member 30, and an elastic body 40.

[0044] Specifically, such as Figures 1-3 As shown, the end face of the drive member 30 is provided with a positioning groove, and the elastic body 40 fits in the positioning groove and protrudes from the end face of the drive member 30. In other words, the lower end face of the drive member 30 is provided with a positioning groove, and the elastic body 40 fits in the positioning groove and protrudes downward from the lower end face of the drive member 30. This facilitates the installation of the elastic body 40, facilitates the positioning of the elastic body 40, prevents the elastic body 40 from shifting, and guides the compression direction of the elastic body 40, reducing the relative displacement between the elastic body 40 and the valve plate 20 in the length direction of the valve plate 20, thereby reducing the wear between the elastic body 40 and the valve plate 20.

[0045] Advantageously, such as Figure 1 and Figure 2As shown, the end face of the elastomer 40 facing the valve plate 20 is an arc-shaped surface that bulges outward from the center to the edge. In other words, the lower end face of the elastomer 40 is an arc-shaped surface that bulges downward from the center to the edge. This reduces the contact area between the elastomer 40 and the valve plate 20, further reducing wear between them.

[0046] Optionally, such as Figures 1-6 As shown, the elastic body 40 is located at the center of the lower end face of the drive member 30. This allows the elastic body 40 to be subjected to more uniform force, avoids relative displacement between the elastic body 40 and the valve plate 20 in the length direction of the valve plate 20, and thus reduces wear on the elastic body 40 and the valve plate 20.

[0047] In some embodiments, the elastomer 40 is a single piece. In other words, the elastomer 40 is entirely made of elastic material. This allows for elastic deformation of the elastomer 40 and reduces the number of parts.

[0048] In other embodiments, the elastomer 40 includes an elastic element and a positioning element. The elastic element is housed within the positioning groove and is adapted to undergo elastic deformation. The positioning element is connected to the elastic element and is adapted to move axially within the positioning groove, protruding from the positioning groove. Specifically, the positioning element can be either a rigid or flexible element. This allows the overall elastic deformation of the elastomer 40 to be achieved through the elastic deformation of the elastic element.

[0049] Figures 1-6 The spray valve 1 according to some examples of the present invention is shown. For example... Figures 1-3 As shown, the spray valve 1 also includes a pad 50, which is disposed inside the valve body 10 and on the same side as the drive member 30 in the thickness direction of the valve plate 20. In other words, the pad 50 is located above the valve plate 20, and the valve plate 20 abuts against the pad 50 when it is in the open position. This not only allows the pad 50 to limit the movement range of the valve plate 20, but also allows the pad 50 to share the force when the valve plate 20 moves to the open position, thereby reducing the wear of the valve plate 20.

[0050] Specifically, such as Figure 1 and Figure 2 As shown, when the valve plate 20 is in the open position, the pad 50 abuts against the end of the valve plate 20, and the elastic body 40 abuts against the middle of the valve plate 20. This allows the force on the valve plate 20 when it moves to the open position to be distributed along the length of the valve plate 20, thereby reducing wear at each contact point.

[0051] Advantageously, such as Figure 1As shown, when the valve plate 20 is in the closed position, the distance between the valve plate 20 and the elastic body 40 is less than the distance between the valve plate 20 and the pad 50. Specifically, during the process of the valve plate 20 moving from the closed position to the open position, it first contacts the elastic body 40, which cushions the valve plate 20. Then, as the valve plate 20 continues to move towards the open position, the elastic body 40 is further compressed until the valve plate 20 abuts against the pad 50. This allows the valve plate 20 to contact the elastic body 40 before contacting the pad 50, and after being cushioned by the elastic body 40, it abuts against the pad 50, thereby reducing wear between the valve plate 20 and the pad 50.

[0052] More specifically, such as Figures 1-5 As shown, the spray valve 1 also includes a spring-loaded member 60, which is disposed within the valve body 10 and adapted to drive the valve plate 20 from the open position to the closed position. Specifically, when the valve plate 20 needs to be opened, the drive member 30 is energized to drive the valve plate 20 to overcome the spring force of the spring-loaded member 60 and move from the closed position to the open position. When the valve plate 20 needs to be closed, the drive member 30 is de-energized so that the valve plate 20 moves from the open position to the closed position under the spring force of the spring-loaded member 60. In this way, the spring-loaded member 60 can be used to drive the valve plate 20 from the open position to the closed position, facilitating the valve plate 20 to spring back and reset.

[0053] Furthermore, such as Figure 1 and Figure 2 As shown, the valve body 10 has a fulcrum portion 12. The fulcrum portion 12 and the driving member 30 are located on the same side of the valve plate 20 in the thickness direction. The valve plate 20 abuts against the fulcrum portion 12 and is positioned between the spring member 60 and the fulcrum portion 12. The contact position between the spring member 60 and the valve plate 20 is on the side away from the driving member 30 from the contact position between the fulcrum portion 12 and the valve plate 20. When the valve plate 20 is in the open position, the spring member 60 is compressed and can pop out to drive the valve plate 20 to switch to the closed position. In other words, the fulcrum portion 12 is located above the valve plate 20, and the spring member 60 is located below the valve plate 20 and abuts against the lower surface of the valve plate 20. In this way, the fulcrum portion 12 can be used as a fulcrum to make the valve plate 20 form a lever movement. The spring member 60 acts on one side of the fulcrum portion 12 on the valve plate 20, causing the other side of the fulcrum portion 12 on the valve plate 20 to move, thereby realizing the opening and closing of the valve plate 20.

[0054] Specifically, such as Figures 3-6 As shown, the air passage 11, valve plate 20, drive member 30, and elastic body 40 are multiple and are spaced apart along the circumference of the valve body 10, and the rebound member 60 is annular and extends along the circumference of the valve body 10.

[0055] The color sorter according to an embodiment of the present invention is described below. The color sorter according to an embodiment of the present invention includes a spray valve 1 according to the above embodiment of the present invention.

[0056] The color sorter according to the embodiment of the present invention has advantages such as being less prone to wear and having a long service life by utilizing the spray valve 1 according to the above embodiment of the present invention.

[0057] Other components and operations of the color sorter according to the embodiments of this utility model are known to those skilled in the art and will not be described in detail here.

[0058] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0059] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A spray valve, characterized in that, include: Valve body, wherein the valve body has an air passage; A valve plate, which is movably disposed in the valve body between an open position that opens the air passage and a closed position that closes the air passage; A driving element is disposed in the valve body and is adapted to drive the valve plate to move from the closed position to the open position; An elastomer is disposed on the end face of the drive member facing the valve plate, and the valve plate abuts against the elastomer when in the open position.

2. The spray valve according to claim 1, characterized in that, The end face of the drive component is provided with a positioning groove, and the elastic body fits in the positioning groove and protrudes from the end face of the drive component.

3. The spray valve according to claim 1, characterized in that, The end face of the elastomer facing the valve plate is an arc-shaped surface that protrudes from the center to the edge.

4. The spray valve according to claim 1, characterized in that, The elastomer is a single piece.

5. The spray valve according to claim 2, characterized in that, The elastic body includes an elastic element and a positioning element. The elastic element is housed in the positioning groove and is adapted to undergo elastic deformation. The positioning element is connected to the elastic element and is adapted to move axially within the positioning groove. The positioning element protrudes from the positioning groove.

6. The spray valve according to claim 1, characterized in that, It also includes a pad, which is disposed in the valve body and located on the same side as the drive member in the thickness direction of the valve plate. When the valve plate is in the open position, it abuts against the pad.

7. The spray valve according to claim 6, characterized in that, When the valve plate is in the open position, the pad abuts against the end of the valve plate, and the elastomer abuts against the middle of the valve plate.

8. The spray valve according to claim 1, characterized in that, It also includes a spring-loaded element, which is disposed in the valve body and adapted to drive the valve plate from the open position to the closed position.

9. The spray valve according to claim 8, characterized in that, The valve body is provided with a fulcrum portion, which is located on the same side of the valve plate thickness direction as the driving member. The valve plate abuts against the fulcrum portion and is located between the spring member and the fulcrum portion. The contact position between the spring member and the valve plate is on the side away from the driving member where the contact position between the fulcrum portion and the valve plate is. When the valve plate is in the open position, the spring member is compressed and can pop out to drive the valve plate to switch to the closed position.

10. A color sorter, characterized in that, Includes the spray valve according to any one of claims 1-9.