A pipeline inspection gauge transceiver that is easy to secure

Abstract

The utility model discloses a kind of fixed pipe inside detector transceiver of being convenient for, it is related to pipeline detection technical field, including installation cylinder, the lower portion of installation cylinder is provided with adjusting mechanism, the adjusting mechanism includes worm gear one, the top surface of worm gear one and installation cylinder rotationally connected, the bottom surface of worm gear one is fixedly connected with rotating rod one, the outer surface of rotating rod one is rotatably connected with worm gear two, rotating drum and limiting adjusting frame, the both ends of rotating drum are respectively fixedly connected with worm gear two and limiting adjusting frame, the inside of installation cylinder is provided with mounting mechanism, the mounting mechanism includes driving disc, this fixed pipe inside detector transceiver of being convenient for is set by the cooperation of adjusting mechanism middle spare part, to realize the detection orientation of detector body multidimensional accurate adjustment can be carried out, by this kind of improvement, not only can more comprehensive pipeline detection, and also significantly improve the efficiency of detection, make the device more with practicality.

Description

Technical Field

[0001] This utility model relates to the field of pipeline inspection technology, specifically a pipeline detector transceiver device that is easy to fix. Background Technology

[0002] Pipeline inspection is a process that uses advanced technology to conduct safety assessments and identify potential hazards in pipeline systems. Through intelligent robots, ultrasonic waves, infrared thermal imaging, and other means, it can accurately locate defects such as corrosion, cracks, and blockages, prevent leakage accidents, ensure the safe operation of energy transmission and municipal facilities, facilitate efficient maintenance and risk control, extend the service life of pipelines, and reduce environmental and economic losses.

[0003] A search revealed a Chinese patent with publication number CN212056339U that discloses a pipe detector transceiver device that is easy to fix. The device includes a rectangular frame with rectangular holes penetrating the sides of the frame on both the left and right sides. A mounting bracket is slidably connected to the inner wall of the rectangular hole, and rectangular blocks are fixedly connected to the inner walls of the upper and lower ends of the rectangular hole. A positioning rod is fixedly connected to one end of the inner side of the mounting bracket.

[0004] While the above-mentioned solution can penetrate deep into the pipeline for inspection, there is still room for improvement in practical applications. Because the detector of the current device is fixedly installed, it can only obtain data from two symmetrical points on the inner wall of the pipeline. When conducting a full scan of the inner wall of the pipeline, it is necessary to frequently disassemble and adjust the device, resulting in low inspection efficiency. To address this issue, we provide a pipeline detector transceiver device that is easy to fix in place. Utility Model Content

[0005] The purpose of this invention is to provide a pipeline detector transceiver device that is easy to fix, so as to solve the problems raised in the prior art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a pipe detector transceiver device that is easy to fix, comprising an installation cylinder, an adjustment mechanism provided below the installation cylinder, the adjustment mechanism comprising a worm gear, the top surface of the worm gear being rotatably connected to the installation cylinder, a rotating rod being fixedly connected to the bottom surface of the worm gear, a second worm gear, a rotating cylinder and a limit adjustment frame being rotatably connected to the outer surface of the rotating rod, and the two ends of the rotating cylinder being fixedly connected to the second worm gear and the limit adjustment frame respectively;

[0007] The mounting cylinder is equipped with a mounting mechanism, which includes an active disc, the top surface of which is rotatably connected to the mounting cylinder.

[0008] Preferably, a bevel gear is fixedly connected to the end of the rotating rod away from the worm gear, a bevel gear is meshed with the outer surface of the bevel gear, a rotating rod is fixedly connected to the inner wall of the bevel gear, and the two ends of the rotating rod are rotatably connected to the limit adjustment frame. By driving the rotating rod to rotate, the bevel gear can be driven to rotate synchronously.

[0009] Preferably, an adjusting rod is fixedly connected to the outer surface of the rotating rod two, and the end of the adjusting rod away from the rotating rod two is fixedly connected to the detector body. By driving the rotating rod two to move in different ways, the detector body can be effectively adjusted in multiple dimensions.

[0010] Preferably, the inner wall of the mounting cylinder is rotatably connected to two active worm gears, and the outer surfaces of the two active worm gears mesh with worm wheel one and worm wheel two, respectively. The mounting cylinder effectively supports and limits the active worm gears.

[0011] Preferably, a swing arm is rotatably connected to the bottom surface of the active disk, and a mounting arm is rotatably connected to the end of the swing arm away from the active disk. The outer surface of the mounting arm is slidably connected to the mounting cylinder. By driving the active disk to rotate, the four swing arms can be driven to swing synchronously.

[0012] Preferably, the inner wall of the mounting arm is slidably connected to a limiting slide rail, and the top surface of the limiting slide rail is fixedly connected to the mounting cylinder. By swinging the swing arm, the mounting arm can be driven to slide synchronously in the inner wall of the mounting cylinder.

[0013] Preferably, a drive roller is slidably connected to the inner wall of the mounting arm, and a support spring is sleeved on the inner wall of the mounting arm. The two ends of the support spring are fixedly connected to the mounting arm and the drive roller, respectively. A drive assembly is installed inside the drive roller. By activating the drive assembly, the drive roller can rotate automatically, effectively driving the entire device to move inside the pipeline. The drive assembly is prior art and will not be described in detail in this application.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. This easy-to-fix pipeline detector transceiver device achieves multi-dimensional and precise adjustment of the detector body's detection orientation by adjusting the matching settings of the components in the mechanism. This improvement not only makes pipeline detection more comprehensive but also significantly improves detection efficiency, making the device more practical.

[0016] 2. This easy-to-fix pipe detector transceiver device, through the coordinated arrangement of components in the installation mechanism, enables the drive mounting arm to slide within the inner wall of the mounting cylinder. This allows the device to adapt to different pipe models, effectively ensuring stable installation in various pipe diameters, thereby significantly improving the pipe detection compatibility of the equipment. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a three-dimensional structural diagram of the installation mechanism of this utility model;

[0019] Figure 3 This is a three-dimensional structural diagram of the adjustment mechanism of this utility model;

[0020] Figure 4 This is a three-dimensional structural diagram of the active worm gear of this utility model.

[0021] The following are the labeling elements in the diagram: 1. Mounting cylinder; 2. Adjustment mechanism; 201. Worm gear one; 202. Rotating rod one; 203. Worm gear two; 204. Rotating cylinder; 205. Limit adjustment frame; 206. Bevel gear one; 207. Bevel gear two; 208. Rotating rod two; 209. Adjustment rod; 210. Detector body; 211. Active worm gear; 3. Mounting mechanism; 301. Active disc; 302. Swing rod; 303. Mounting arm; 304. Limit slide rail; 305. Drive roller; 306. Support spring. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] like Figure 1 As shown, this utility model provides a technical solution for a pipeline detector transceiver device that is easy to fix, including a mounting cylinder 1. A power supply is fixedly installed inside the mounting cylinder 1, and the power supply can provide power to the electrical equipment in this application.

[0024] like Figure 1 and Figure 3 As shown, an adjustment mechanism 2 is provided below the mounting cylinder 1. The adjustment mechanism 2 includes a worm gear 201. The top surface of the worm gear 201 is rotatably connected to the mounting cylinder 1. A rotating rod 202 is fixedly connected to the bottom surface of the worm gear 201. A worm gear 203, a rotating cylinder 204, and a limit adjustment frame 205 are rotatably connected to the outer surface of the rotating rod 202. The two ends of the rotating cylinder 204 are fixedly connected to the worm gear 203 and the limit adjustment frame 205, respectively.

[0025] A bevel gear 206 is fixedly connected to the end of the rotating rod 202 away from the worm gear 201. A bevel gear 207 is meshed with the outer surface of the bevel gear 206. A rotating rod 208 is fixedly connected to the inner wall of the bevel gear 207. The two ends of the rotating rod 208 are rotatably connected to the limit adjustment frame 205. By driving the bevel gear 206 to rotate, the rotating rod 208 in the inner wall of the bevel gear 207 can be driven to rotate synchronously in the inner wall of the limit adjustment frame 205.

[0026] An adjusting rod 209 is fixedly connected to the outer surface of the rotating rod 208. The end of the adjusting rod 209 away from the rotating rod 208 is fixedly connected to the detector body 210. By driving the rotating rod 208 to move in different ways, the detector body 210 can be effectively adjusted in multiple dimensions.

[0027] like Figure 2 and Figure 4 As shown, two active worm gears 211 are rotatably connected to the inner wall of the mounting cylinder 1. The outer surfaces of the two active worm gears 211 mesh with worm wheel 1 201 and worm wheel 203 respectively. Two drive motors are fixedly installed inside the mounting cylinder 1. The output ends of the two drive motors are fixedly connected to the two active worm gears 211 respectively. By starting the drive motors, the active worm gears 211 can be effectively driven to rotate.

[0028] like Figure 1 , Figure 3 and Figure 4 As shown, the mounting cylinder 1 is equipped with a mounting mechanism 3. The mounting mechanism 3 includes an active disk 301. The top surface of the active disk 301 is rotatably connected to the mounting cylinder 1. A rotating motor is fixedly installed inside the mounting cylinder 1. The output end of the rotating motor is fixedly connected to the active disk 301. By starting the rotating motor, the active disk 301 can be effectively driven to rotate.

[0029] A rocker arm 302 is rotatably connected to the bottom surface of the active disk 301. A mounting arm 303 is rotatably connected to the end of the rocker arm 302 away from the active disk 301. The outer surface of the mounting arm 303 is slidably connected to the mounting cylinder 1. By driving the active disk 301 to rotate, the four rocker arms 302 can be driven to swing synchronously. A limit rail 304 is slidably connected to the inner wall of the mounting arm 303. The top surface of the limit rail 304 is fixedly connected to the mounting cylinder 1. The limit rail 304 can limit the mounting arm 303, making the mounting arm 303 more stable during movement.

[0030] A drive roller 305 is slidably connected to the inner wall of the mounting arm 303. A support spring 306 is sleeved on the inner wall of the mounting arm 303. The two ends of the support spring 306 are fixedly connected to the mounting arm 303 and the drive roller 305, respectively. A drive assembly is installed inside the drive roller 305. The support spring 306 effectively supports the drive roller 305, thereby making the device more stable during the movement of the device in the pipeline.

[0031] The drive motors and rotary motors mentioned in this application are common electrical devices in the prior art. This application will not elaborate on their models and internal structures, and they can also be replaced by other power sources.

[0032] The structural components shown in the attached figures are exemplary illustrations. The specific implementation should be adapted and optimized by considering the functional requirements, assembly conditions and process limitations in the actual application scenario, and adjusting the structural parameters, size specifications and connection methods accordingly.

[0033] Working principle: First, the rotating motor inside the mounting cylinder 1 drives the active disc 301 to rotate. The rotation of the active disc 301 causes the four swing arms 302 to swing. The swing of the four swing arms 302 causes the drive rollers 305 at one end of the four mounting arms 303 to move synchronously closer or further apart, thus enabling the device to adapt to different types of pipes and ensuring stable installation in various pipe diameters. Second, after adjusting the drive rollers 305 to be tightly against the inner wall of the pipe, the drive motor inside the mounting cylinder 1 is then started to drive the active worm gear 211, which meshes with the worm gear 201, to rotate. Thus, when the active worm gear 211 drives the worm gear 201 to rotate, it can synchronously drive the rotating rod 202 to rotate. The rotation of the rotating rod 202 drives the bevel gear 206 to rotate. The rotation of the bevel gear 206 drives the rotating rod 208 in the inner wall of the bevel gear 207 to rotate. The rotation of the rotating rod 208 drives the... The detector body 210 at one end of the adjusting rod 209 rotates around the rotating rod 208 as the axis, effectively adjusting the detection angle of the detector body 210. By activating the two drive motors inside the mounting cylinder 1, the two active worm gears 211 are driven to rotate simultaneously. The rotation of the two active worm gears 211 drives the first worm wheel 201 and the second worm wheel 203 to rotate synchronously. The rotation of the first worm wheel 201 and the second worm wheel 203 effectively drives the limit adjusting frame 205 to rotate around the rotating rod 202 as the axis. The rotation of the limit adjusting frame 205 drives the adjusting rod 209 on the surface of the rotating rod 208 to rotate. The rotation of the adjusting rod 209 drives the detector body 210 to rotate, effectively adjusting the detection position of the detector body 210. This multi-dimensional adjustment not only enables more comprehensive pipeline detection but also significantly improves detection efficiency, making the device more practical and compatible.

[0034] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A pipe detector transceiver device that is easy to fix, comprising a mounting cylinder (1), characterized in that: An adjustment mechanism (2) is provided below the mounting cylinder (1). The adjustment mechanism (2) includes a worm gear (201). The top surface of the worm gear (201) is rotatably connected to the mounting cylinder (1). A rotating rod (202) is fixedly connected to the bottom surface of the worm gear (201). A worm gear (203), a rotating cylinder (204), and a limit adjustment frame (205) are rotatably connected to the outer surface of the rotating rod (202). The two ends of the rotating cylinder (204) are fixedly connected to the worm gear (203) and the limit adjustment frame (205) respectively. The mounting cylinder (1) is provided with a mounting mechanism (3), which includes an active disk (301), the top surface of which is rotatably connected to the mounting cylinder (1).

2. The pipeline detector transceiver device for easy fixing according to claim 1, characterized in that: The end of the rotating rod (202) away from the worm gear (201) is fixedly connected to a bevel gear (206). The outer surface of the bevel gear (206) is meshed with a bevel gear (207). The inner wall of the bevel gear (207) is fixedly connected to a rotating rod (208). The two ends of the rotating rod (208) are rotatably connected to the limit adjustment frame (205).

3. The pipeline detector transceiver device for easy fixing according to claim 2, characterized in that: An adjusting rod (209) is fixedly connected to the outer surface of the rotating rod two (208), and a detector body (210) is fixedly connected to the end of the adjusting rod (209) away from the rotating rod two (208).

4. The pipeline detector transceiver device for easy fixing according to claim 1, characterized in that: The inner wall of the mounting cylinder (1) is rotatably connected to two active worm gears (211), and the outer surfaces of the two active worm gears (211) mesh with worm wheel one (201) and worm wheel two (203) respectively.

5. A pipe detector transceiver device for easy fixing according to claim 1, characterized in that: The bottom surface of the active disk (301) is rotatably connected to a swing arm (302), and the end of the swing arm (302) away from the active disk (301) is rotatably connected to a mounting arm (303). The outer surface of the mounting arm (303) is slidably connected to the mounting cylinder (1).

6. A pipe detector transceiver device that is easy to fix according to claim 5, characterized in that: The inner wall of the mounting arm (303) is slidably connected to a limiting slide rail (304), and the top surface of the limiting slide rail (304) is fixedly connected to the mounting cylinder (1).

7. A pipe detector transceiver device that is easy to fix according to claim 5, characterized in that: The inner wall of the mounting arm (303) is slidably connected to a drive roller (305), and the inner wall of the mounting arm (303) is fitted with a support spring (306). The two ends of the support spring (306) are fixedly connected to the mounting arm (303) and the drive roller (305) respectively.

Images