An intelligent patrol device integrating environmental monitoring and device state perception

Abstract

The utility model discloses an integrated environmental monitoring and equipment state sensing's intelligent inspection equipment belongs to the field of robot technology, and this equipment includes frame, mechanical arm, clamp and sensor, still be provided with the dismounting assembly for replacing sensor and the buckle assembly for replacing clamp on it, and the quick replacement of sensor is realized through the sliding fit of first clamping plate and clamping groove plate of dismounting assembly, and the quick replacement of clamp is realized through the button drive card column movement to unlock second clamping plate. The utility model solves the problem of the fixed function module of existing inspection equipment, and the quick replacement design of modularization has improved the versatility and task adaptability of equipment, and has expanded the operation ability.

Description

Technical Field

[0001] This utility model relates to the field of robotics technology, and in particular to an intelligent inspection device that integrates environmental monitoring and equipment status perception. Background Technology

[0002] With the development of automation technology, intelligent inspection equipment has been widely used in fields such as power, chemical industry, and warehousing. These devices are usually equipped with sensors such as cameras and infrared thermal imagers, and move along preset paths to replace manual labor in completing repetitive and harsh inspection tasks, effectively improving production safety and operation and maintenance efficiency.

[0003] However, in practical applications, patrol tasks are often complex and diverse. For example, in some scenarios, it is necessary to monitor the concentration of specific toxic and harmful gases, while in other scenarios, it may be necessary to sense the humidity or dust content of the environment. The types of sensors on existing patrol equipment are usually fixed at the factory. When patrol requirements change, the equipment cannot meet the new monitoring requirements. If new sensors are to be replaced or added, it often requires professional technicians to use special tools to carry out complex disassembly and assembly operations. This process is not only cumbersome and time-consuming, but also causes the equipment to be unusable during this period, reducing the overall utilization rate of the equipment.

[0004] Similarly, some inspection devices with robotic arms typically have standardized, fixed end effectors (such as grippers). This makes them inadequate when they need to interact with objects of different shapes, sizes, or materials. For example, gripping a round valve handwheel and picking up a dropped tool require grippers with completely different configurations. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides an intelligent inspection device that integrates environmental monitoring and equipment status perception, aiming to improve the problems of inconvenient replacement of functional modules and poor task adaptability of existing inspection devices.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: An intelligent inspection device integrating environmental monitoring and equipment status perception includes: a frame, a robotic arm structure mounted on the frame, a clamp, and sensors; as well as a disassembly assembly and a latching assembly; The disassembly assembly includes a first card plate and a card slot plate that can be slidably engaged with the first card plate; The disassembly assembly is used to replaceably mount the sensor to the front end of the frame, and the snap-fit ​​assembly is used to replaceably connect the clamp to the end of the robotic arm structure.

[0007] Preferably, the slot plate is fixedly connected to the base of the sensor, and the slot plate can be slid by moving the sensor to disengage it from the engagement state with the first slot plate.

[0008] Preferably, the latching assembly includes a second latching plate formed on the clamp and used to engage with the robotic arm structure, a button disposed on the robotic arm structure, and a latching post linked to the button and used to lock or release the second latching plate.

[0009] Preferably, the buckle assembly further includes a hollow block, which is used to limit the sliding stroke of the button, and the hollow block is provided with a groove for a part of the button to slide.

[0010] Preferably, the latching assembly further includes a baffle that is linked to the side wall of the button, and a spring, one end of which abuts against the baffle and the other end of which abuts against the inner wall of the hollow block. When the button is moved by force, the baffle compresses the spring.

[0011] Preferably, after the button is pressed, the button is moved by force, which causes the locking pin to move and disengage its sidewall from the locking state with the second locking plate, thereby unlocking the clamp.

[0012] Preferably, the intelligent patrol device further includes a camera and an infrared device, both of which are mounted on the vehicle frame for visual and thermal imaging monitoring.

[0013] Preferably, the intelligent inspection device further includes tracks, which are disposed on both sides of the outer side of the chassis and used to drive the device to move.

[0014] This utility model has the following beneficial effects: 1. In this utility model, by setting a disassembly assembly consisting of a first card plate and a sliding card slot plate that engage with each other, the problem of sensors in the existing inspection equipment being usually fixed, having limited functions, and being difficult to replace according to task requirements is solved. This achieves the technical effect of being able to quickly and conveniently replace sensors with different functions, significantly improving the versatility and flexibility of equipment environmental monitoring.

[0015] 2. In this utility model, by setting a buckle component that is driven by a button to move the locking column to achieve locking or unlocking, the problem of complex, time-consuming and labor-intensive process of changing the end effector of the robotic arm is solved. It achieves the technical effect of being able to quickly change the functional fixture by hand to adapt to different grasping or operation tasks, effectively expanding the equipment's operating capacity and improving work efficiency. Attached Figure Description

[0016] Figure 1This is a three-dimensional view of an intelligent inspection device that integrates environmental monitoring and equipment status perception, as proposed in this utility model. Figure 2 This is a schematic diagram of the robotic arm structure of an intelligent inspection device that integrates environmental monitoring and equipment status perception, as proposed in this utility model. Figure 3 This is a schematic diagram of an infrared device for an intelligent inspection device that integrates environmental monitoring and equipment status perception, as proposed in this utility model. Figure 4 This is a schematic diagram of the disassembly components of an intelligent inspection device that integrates environmental monitoring and equipment status perception, as proposed in this utility model. Figure 5 for Figure 3 Enlarged view of point A in the middle.

[0017] Legend: 1. Track; 2. Robotic arm structure; 3. Camera; 4. Gripper; 5. Frame; 6. Infrared equipment; 7. Disassembly assembly; 701. First clamping plate; 702. Slot plate; 703. Sensor; 8. Buckle assembly; 801. Second clamping plate; 802. Hollow block; 803. Slide groove; 804. Button; 805. Clamping post; 806. Baffle; 807. Spring. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Reference Figures 1-5 An embodiment of this utility model provides an intelligent inspection device integrating environmental monitoring and equipment status perception, including a frame 5 as the supporting foundation of the entire device. Tracks 1 for driving the device to move are provided on both sides of the frame 5. A camera 3 and an infrared device 6 are also fixedly installed on the frame 5. A robotic arm structure 2 is also installed on the frame 5. The end of the robotic arm structure 2 is replaceably connected to a clamp 4 through a buckle assembly 8. In addition, a sensor 703 is replaceably installed at the front end of the frame 5 through a disassembly assembly 7. The disassembly assembly 7 is used to replaceably install the sensor 703 on the front end of the frame 5. It includes a first clamping plate 701 fixedly connected to the frame 5 and a clamping plate 702. The clamping plate 702 is slidably engaged with the first clamping plate 701. The base of the sensor 703 is fixedly connected to the clamping plate 702. By moving the sensor 703, the clamping plate 702 can be slid directly to disengage it from the first clamping plate 701, thereby realizing the quick disassembly and installation of the sensor 703.

[0020] The latching assembly 8 is used to replaceably connect the clamp 4 to the end of the robotic arm structure 2. The latching assembly 8 includes a second latching plate 801 formed on the clamp 4, a button 804 disposed on the robotic arm structure 2, and a latching post 805 linked to the button 804. The latching post 805 is used to lock or release the second latching plate 801. The latching assembly 8 also includes a hollow block 802, which limits the sliding stroke of the button 804, and the hollow block 802 has a portion for the button 804 to slide. The sliding groove 803 is divided into a sliding groove. The buckle assembly 8 also includes a baffle 806 and a spring 807. The baffle 806 is linked to the side wall of the button 804. One end of the spring 807 abuts against the baffle 806 and the other end abuts against the inner wall of the hollow block 802. After the button 804 is pressed, the button 804 moves under force, which will drive the baffle 806 to compress the spring 807. At the same time, the button 804 drives the locking post 805 to move and disengage its side wall from the locking state with the second locking plate 801, thereby unlocking the clamp 4. In order to achieve visual and thermal imaging monitoring of the environment, a camera 3 and an infrared device 6 are also fixedly connected to the chassis 5. To enhance the equipment's off-road mobility, tracks 1 are also installed on both sides of the outer side of the chassis 5; In order to guide and limit the movement of button 804, the latch assembly 8 also includes a hollow block 802, which limits the sliding stroke of button 804, and the hollow block 802 is provided with a groove 803 for a part of button 804 to slide. In order to achieve automatic reset of button 804, the latch assembly 8 also includes a baffle 806 that is linked to the side wall of button 804, and a spring 807. One end of the spring 807 abuts against the baffle 806 and the other end abuts against the inner wall of hollow block 802. When button 804 is moved by force, baffle 806 will compress spring 807.

[0021] Working principle: When replacing sensor 703, the sensor 703 is moved to slide the slot plate 702 on the side wall, thereby disengaging its inner wall from the engagement state with the first slot plate 701. When replacing fixture 4, the button 804 is pressed to slide it inside the hollow block 802 and the slide groove 803. When the button 804 is moved by force, it will drive the locking post 805 on the outer wall to move, disengaging its side wall from the engagement state with the second slot plate 801. At the same time, the movement of the button 804 will also drive the baffle 806 on the side wall to move and compress the spring 807. Through these two independent quick replacement structures, this utility model solves the problem that the existing inspection equipment has fixed functional modules and is difficult to adapt to the changing task requirements.

Claims

1. An intelligent inspection device integrating environmental monitoring and equipment status perception, comprising: Frame (5); The robotic arm structure (2) is mounted on the vehicle frame (5); Fixture (4); Sensor (703); The feature is that it further includes: a disassembly assembly (7), which is used to replaceably install the sensor (703) on the front end of the frame (5), and includes a first card plate (701) and a card slot plate (702) that can be slidably engaged with the first card plate (701). A snap-fit ​​assembly (8) is used to replaceably connect the clamp (4) to the end of the robotic arm structure (2).

2. The intelligent inspection device integrating environmental monitoring and equipment status perception according to claim 1, characterized in that: The slot plate (702) is fixedly connected to the base of the sensor (703). By moving the sensor (703), the slot plate (702) can be slid to disengage it from the engagement state with the first slot plate (701).

3. The intelligent inspection device integrating environmental monitoring and equipment status perception according to claim 1, characterized in that: The latching assembly (8) includes: a second latching plate (801) formed on the clamp (4) and used to engage with the robotic arm structure (2); a button (804) disposed on the robotic arm structure (2); and a latching post (805) linked with the button (804), and the latching post (805) is used to lock or release the second latching plate (801).

4. The intelligent inspection device integrating environmental monitoring and equipment status perception according to claim 3, characterized in that: The buckle assembly (8) further includes a hollow block (802), which is used to limit the sliding stroke of the button (804), and the hollow block (802) is provided with a groove (803) for a part of the button (804) to slide.

5. The intelligent inspection device integrating environmental monitoring and equipment status perception according to claim 4, characterized in that: The buckle assembly (8) further includes: a baffle (806) that is linked to the side wall of the button (804), and a spring (807) with one end abutting against the baffle (806) and the other end abutting against the inner wall of the hollow block (802). When the button (804) is moved by force, the baffle (806) compresses the spring (807).

6. The intelligent inspection device integrating environmental monitoring and equipment status perception according to claim 3, characterized in that: After the button (804) is pressed, the button (804) moves under force, causing the locking post (805) to move and its side wall to disengage from the locking state with the second locking plate (801), so as to unlock the clamp (4).

7. The intelligent inspection device integrating environmental monitoring and equipment status perception according to claim 1, characterized in that: The vehicle frame (5) is also equipped with a camera (3) and an infrared device (6).

8. The intelligent inspection device integrating environmental monitoring and equipment status perception according to claim 1, characterized in that: The outer sides of the frame (5) are also provided with tracks (1) for driving the equipment to move.

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