An aluminum alloy cast product having a complex structure

Abstract

The utility model discloses a complex structure integration aluminum alloy casting, including aluminum alloy casting main part, the top of aluminum alloy casting main part is fixedly arranged with a plurality of evenly distributed first arc reinforcing part, the utility model discloses a complex structure integration aluminum alloy casting, through the intercoordination of a plurality of first arc reinforcing part, a plurality of first reinforcing rod, a plurality of second arc reinforcing part, a plurality of second reinforcing rod and a plurality of reinforcing rib can form multidimensional, stereoscopic support system, effectively disperses the stress that casting bears, reduces local stress concentration phenomenon, reduces the deformation, cracking risk caused by external force impact or long -term load, greatly promotes the bending -resistant and anti -twist ability of casting whole, and first annular reinforcing part, a plurality of reinforcing strip and second annular reinforcing part synergistic effect, constructs annular reinforcing frame at the key part of casting, further enhances the structural rigidity of casting, makes the casting keep shape stable under complex working condition.

Description

Technical Field

[0001] This utility model relates to the field of aluminum alloy castings, specifically to an integrated aluminum alloy casting with a complex structure. Background Technology

[0002] In the industrial manufacturing sector, especially in industries such as automotive, aerospace, and high-end equipment manufacturing, the performance requirements for aluminum alloy castings are becoming increasingly stringent. Complex-structure aluminum alloy castings are widely used in various key components because they can meet the development needs of product integration and lightweighting. However, existing complex-structure aluminum alloy castings face many technical challenges in practical applications. As product functions continue to expand, the types of loads borne by castings are becoming increasingly complex, including not only static loads but also frequent dynamic impacts and vibrations. Traditional casting structural designs are often relatively simple, making it difficult to form an effective stress dispersion mechanism, leading to severe local stress concentration. During long-term use, this stress concentration can easily cause problems such as casting deformation and cracking, seriously affecting product reliability and service life, increasing later maintenance costs, and even potentially causing safety accidents.

[0003] To address the aforementioned issues, a complex integrated aluminum alloy casting is proposed here. Utility Model Content

[0004] The purpose of this invention is to provide an integrated aluminum alloy casting with a complex structure to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a complex integrated aluminum alloy casting, comprising an aluminum alloy casting body, wherein a plurality of uniformly distributed first arc-shaped reinforcing members are fixedly disposed at the top of the aluminum alloy casting body, and a plurality of uniformly distributed first reinforcing rods are fixedly disposed between each two adjacent first arc-shaped reinforcing members, and the plurality of first reinforcing rods are fixedly connected to the aluminum alloy casting body; a plurality of uniformly distributed second arc-shaped reinforcing members are fixedly disposed at the top of the inner side of the aluminum alloy casting body, and a plurality of second reinforcing rods are fixedly disposed between each two adjacent second arc-shaped reinforcing members; a reinforcing structure is fixedly disposed at the bottom of the inner side of the aluminum alloy casting body; and two mounting members are fixedly disposed on each side of the aluminum alloy casting body, and mounting holes are opened on the outer sides of the four mounting members.

[0006] This aluminum alloy casting, through its multi-reinforcement component design, enhances the structural strength and stability of the main body. The interplay of several first arc-shaped reinforcement members, several first reinforcing rods, several second arc-shaped reinforcement members, several second reinforcing rods, and several reinforcing ribs forms a multi-dimensional, three-dimensional support system. This effectively disperses the stress borne by the casting, reduces localized stress concentration, and lowers the risk of deformation and cracking due to external impacts or long-term loads. It significantly improves the overall bending and torsional resistance of the casting. Furthermore, the first annular reinforcement members, several reinforcing strips, and the second annular reinforcement members work together to construct an annular reinforcement frame at key parts of the casting, further enhancing its structural rigidity and ensuring shape stability under complex working conditions.

[0007] Preferably, the reinforcement structure includes a first annular reinforcement member, the bottom end of which is fixedly provided with a plurality of evenly distributed reinforcement strips, and the bottom of the plurality of reinforcement strips is fixedly provided with a second annular reinforcement member. The combination of the first annular reinforcement member, the plurality of reinforcement strips and the second annular reinforcement member facilitates the improvement of the structural strength of the aluminum alloy casting body.

[0008] Preferably, the first annular reinforcement member, the plurality of reinforcing strips, and the second annular reinforcement member are all fixedly connected to the main body of the aluminum alloy casting.

[0009] Preferably, an annular connecting seat is fixedly provided at the bottom end of the aluminum alloy casting body, and an auxiliary chamfer is provided at the bottom of the surface of the annular connecting seat to facilitate the installation of the annular connecting seat.

[0010] Preferably, a second reinforcing seat is fixedly provided on the inner side of each of the four mounting components, which facilitates the initial reinforcement of the mounting components.

[0011] Preferably, each of the four mounting components is fixedly provided with a number of first reinforcing seats at the connection between it and the aluminum alloy casting body. The installation of the mounting components can be further reinforced by the arrangement of the number of first reinforcing seats.

[0012] Preferably, a number of evenly distributed reinforcing ribs are fixedly provided on both sides of the aluminum alloy casting body. The arrangement of the reinforcing ribs can improve the structural strength of the aluminum alloy casting body.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: The aluminum alloy casting, through the design of multiple reinforcement components, can improve the structural strength and stability of the main body of the aluminum alloy casting. The cooperation of several first arc-shaped reinforcement members, several first reinforcement rods, several second arc-shaped reinforcement members, several second reinforcement rods, and several reinforcing ribs can form a multi-dimensional and three-dimensional support system, effectively dispersing the stress borne by the casting, reducing local stress concentration, reducing the risk of deformation and cracking caused by external impact or long-term load, and significantly improving the overall bending and torsional resistance of the casting. Furthermore, the first ring reinforcement members, several reinforcement bars, and the second ring reinforcement members work together to construct a ring reinforcement frame at key parts of the casting, further enhancing the structural rigidity of the casting and enabling the casting to maintain shape stability under complex working conditions. Attached Figure Description

[0014] Figure 1 This is a perspective view of the present utility model; Figure 2 This is a side sectional view of the present invention; Figure 3 This is an enlarged view of part A of this utility model; Figure 4 This is an enlarged view of part B of the present invention; Figure 5 This is a structural diagram of the reinforcement structure of this utility model.

[0015] In the figure: 1. Aluminum alloy casting body; 2. First arc-shaped reinforcement; 3. First reinforcing rod; 4. Reinforcing rib; 5. Mounting part; 6. First reinforcing seat; 7. Second reinforcing seat; 8. Mounting hole; 9. Reinforcing structure; 91. First annular reinforcement; 92. Reinforcing strip; 93. Second annular reinforcement; 10. Second arc-shaped reinforcement; 11. Second reinforcing rod; 12. Annular connecting seat; 13. Auxiliary chamfer. Detailed Implementation

[0016] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0017] Please see Figure 1-5This utility model provides a complex integrated aluminum alloy casting, including an aluminum alloy casting body 1. Several uniformly distributed first arc-shaped reinforcement members 2 are fixedly disposed at the top of the aluminum alloy casting body 1. Several uniformly distributed first reinforcing rods 3 are fixedly disposed between each pair of adjacent first arc-shaped reinforcement members 2. All the first reinforcing rods 3 are fixedly connected to the aluminum alloy casting body 1. Several uniformly distributed second arc-shaped reinforcement members 10 are fixedly disposed at the top inner side of the aluminum alloy casting body 1. Several second reinforcing rods 11 are fixedly disposed between each pair of adjacent second arc-shaped reinforcement members 10. A reinforcing structure 9 is fixedly disposed at the bottom inner side of the aluminum alloy casting body 1. Two mounting members 5 are fixedly disposed on each side of the aluminum alloy casting body 1. Mounting holes 8 are opened on the outer sides of each of the four mounting members 5. This aluminum alloy casting, through a multi-reinforcement component design, can improve the structural strength and stability of the main body 1 of the aluminum alloy casting. The cooperation of several first arc-shaped reinforcement members 2, several first reinforcement rods 3, several second arc-shaped reinforcement members 10, several second reinforcement rods 11, and several reinforcing ribs 4 can form a multi-dimensional, three-dimensional support system, effectively dispersing the stress borne by the casting, reducing local stress concentration, and reducing the risk of deformation and cracking caused by external impact or long-term load. It significantly improves the overall bending and torsional resistance of the casting. Furthermore, the first annular reinforcement member 91, several reinforcement strips 92, and the second annular reinforcement member 93 work together to construct an annular reinforcement frame in key parts of the casting, further enhancing the structural rigidity of the casting and enabling the casting to maintain shape stability under complex working conditions.

[0018] The reinforcing structure 9 includes a first annular reinforcing member 91. Several evenly distributed reinforcing strips 92 are fixedly provided at the bottom end of the first annular reinforcing member 91. A second annular reinforcing member 93 is fixedly provided at the bottom between the several reinforcing strips 92. The first annular reinforcing member 91, the several reinforcing strips 92 and the second annular reinforcing member 93 are all fixedly connected to the aluminum alloy casting body 1. An annular connecting seat 12 is fixedly provided at the bottom end of the aluminum alloy casting body 1. An auxiliary chamfer 13 is provided at the bottom of the surface of the annular connecting seat 12. In use, the combination of the first annular reinforcement 91, several reinforcing strips 92 and the second annular reinforcement 93 facilitates the improvement of the structural strength of the aluminum alloy casting body 1, and the auxiliary chamfer 13 facilitates the installation of the annular connecting seat 12. A second reinforcing seat 7 is fixedly installed on the inner side of each of the four mounting parts 5. Several first reinforcing seats 6 are fixedly installed at the connection between the four mounting parts 5 and the aluminum alloy casting body 1. Several evenly distributed reinforcing ribs 4 are fixedly installed on both sides of the aluminum alloy casting body 1. In use, the second reinforcing seat 7 facilitates the initial reinforcement of the mounting part 5, the first reinforcing seat 6 provides further reinforcement of the mounting part 5, and the reinforcing rib 4 improves the structural strength of the aluminum alloy casting body 1.

[0019] In use, the aluminum alloy casting, through a multi-reinforcement component design, can improve the structural strength and stability of the main body 1 of the aluminum alloy casting. The cooperation of several first arc-shaped reinforcement members 2, several first reinforcement rods 3, several second arc-shaped reinforcement members 10, several second reinforcement rods 11, and several reinforcing ribs 4 can form a multi-dimensional, three-dimensional support system, effectively dispersing the stress borne by the casting, reducing local stress concentration, and lowering the risk of deformation and cracking caused by external impact or long-term load. This significantly improves the overall bending and torsional resistance of the casting. Furthermore, the first annular reinforcement member 91, several reinforcement strips 92, and the second annular reinforcement member 93 work together to construct an annular reinforcement frame at key parts of the casting, further enhancing the structural rigidity of the casting and enabling it to maintain shape stability under complex working conditions. This composite reinforcement design not only improves the load-bearing capacity of the casting but also extends its service life, providing strong support for the reliable operation of aluminum alloy castings in high-strength application scenarios such as automobiles and machinery.

[0020] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A complex integrated aluminum alloy casting, comprising an aluminum alloy casting body (1), characterized in that: The top of the aluminum alloy casting body (1) is fixedly provided with several uniformly distributed first arc-shaped reinforcement members (2), and several uniformly distributed first reinforcing rods (3) are fixedly provided between each two adjacent first arc-shaped reinforcement members (2). Several first reinforcing rods (3) are fixedly connected to the aluminum alloy casting body (1). The top of the inner side of the aluminum alloy casting body (1) is fixedly provided with several uniformly distributed second arc-shaped reinforcement members (10), and several second reinforcing rods (11) are fixedly provided between each two adjacent second arc-shaped reinforcement members (10). The bottom of the inner side of the aluminum alloy casting body (1) is fixedly provided with a reinforcing structure (9). Two mounting parts (5) are fixedly provided on both sides of the aluminum alloy casting body (1), and mounting holes (8) are opened on the outer side of each of the four mounting parts (5).

2. The integrated aluminum alloy casting with a complex structure according to claim 1, characterized in that: The reinforcement structure (9) includes a first annular reinforcement member (91), and a plurality of evenly distributed reinforcement strips (92) are fixedly provided at the bottom end of the first annular reinforcement member (91), and a second annular reinforcement member (93) is fixedly provided at the bottom between the plurality of reinforcement strips (92).

3. The integrated aluminum alloy casting with a complex structure according to claim 2, characterized in that: The first annular reinforcement member (91), several reinforcing strips (92), and the second annular reinforcement member (93) are all fixedly connected to the aluminum alloy casting body (1).

4. The integrated aluminum alloy casting with a complex structure according to claim 1, characterized in that: An annular connecting seat (12) is fixedly provided at the bottom of the aluminum alloy casting body (1), and an auxiliary chamfer (13) is provided at the bottom of the surface of the annular connecting seat (12).

5. The integrated aluminum alloy casting with a complex structure according to claim 1, characterized in that: Each of the four mounting components (5) has a second reinforcing seat (7) fixedly installed on its inner side.

6. The integrated aluminum alloy casting with a complex structure according to claim 1, characterized in that: Several first reinforcing seats (6) are fixedly installed at the connection points of the four mounting parts (5) and the aluminum alloy casting body (1).

7. The integrated aluminum alloy casting with a complex structure according to claim 1, characterized in that: Several evenly distributed reinforcing ribs (4) are fixedly provided on both sides of the main body (1) of the aluminum alloy casting.

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