LED aluminum-plastic lamp tube
By improving the lamp body structure and the snap-fit fixing method, the problem of poor heat dissipation of LED aluminum-plastic lamp tubes has been solved, achieving more efficient heat dissipation and stable installation, extending service life, and facilitating the maintenance of the driver power supply.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG JINLING LIGHTING & ELECTRICAL APPLIANCES CO LTD
- Filing Date
- 2025-08-04
- Publication Date
- 2026-07-21
AI Technical Summary
Existing LED aluminum-plastic tubes have poor heat dissipation, resulting in a shortened lifespan.
A lamp body structure was designed, including a lamp holder and a lamp cover. The lamp holder consists of an arc-shaped support part and a mounting part, with a snap-fit groove and a heat dissipation component inside. The end cover is fixed by a plug-in component, forming upper and lower cavities. Airflow is promoted through heat dissipation fins and through holes. The snap-fit structure improves stability. The drive power supply can be pulled out from the opening at the end of the convex tube for easy maintenance.
It improves the heat dissipation of the lamp tube, extends its service life, and ensures the end cap is secure through a snap-fit structure, facilitating the maintenance of the drive power supply.
Smart Images

Figure CN224534076U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of lamp technology, specifically to an LED aluminum-plastic lamp tube. Background Technology
[0002] LED light-emitting elements are increasingly widely used as light sources in various lighting fixtures. Existing LED lighting fixtures, such as LED aluminum-plastic tubes, include a tube body and lamp holders at both ends of the tube body. When working, the tube body emits light by energizing the lamp holders at both ends.
[0003] Currently, the mainstream structure of LED aluminum-plastic tube lamps is an aluminum profile with a PC (Polycarbonate) cover, mainly composed of two parts: the lower part is a semi-circular aluminum profile for heat dissipation, on which the LED light-emitting element is fixed; the upper part is a semi-circular translucent PC cover for light transmission to achieve illumination. However, in actual use, the surface area of the existing semi-circular aluminum profile is limited, which results in limited heat dissipation for the LED light-emitting element and is not conducive to extending the service life of the LED aluminum-plastic tube lamp. Utility Model Content
[0004] The purpose of this utility model is to provide an LED aluminum-plastic tube to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: An LED aluminum-plastic tube includes a lamp body and lamp heads disposed at both ends of the lamp body. The lamp body includes a lamp holder and a lamp cover snapped onto the lamp holder. The lamp holder includes an arc-shaped support part and a mounting part disposed between the two ends of the support part. The two ends of the support part form snap-fit grooves. The two ends of the lamp cover are snapped onto the corresponding snap-fit grooves. A light-emitting component is snapped onto the mounting part. The lamp holder includes an end cap, which is installed at the end of the lamp body via a plug-in assembly. A support plate is provided inside the end cap corresponding to the mounting part. The support plate is used to form an upper cavity and a lower cavity inside the end cap. A heat dissipation assembly is provided between the lower cavity and the lamp holder.
[0006] Furthermore, the mounting part is provided with an inner groove and reflective parts distributed on both sides of the inner groove; The light-emitting component includes a substrate disposed on a mounting portion between the inner grooves, and LED beads are disposed on the substrate. The light-emitting component also includes a driving power supply disposed on a carrier plate in the upper cavity. The driving power supply is electrically connected to the substrate and is used to control the light emission of the LED beads.
[0007] Furthermore, the mounting portion located between the inner grooves protrudes outward to form a plug-in plate, and the plug-in plate is provided with a first groove; The plug-in assembly includes a deformation groove on the carrier plate, and a first buckle is provided in the deformation groove. When the end cap is plugged into the end of the lamp body, the first buckle is engaged in the first buckle groove to fix the end cap.
[0008] Furthermore, the lampshade is provided with a second latching groove, and the inner wall of the upper cavity is provided with a second buckle. When the end cap is inserted into the end of the lamp body, the second buckle is engaged in the second latching groove to fix the end cap.
[0009] Furthermore, the lower side wall of the support is provided with a groove along its length, and the inner wall of the lower cavity is provided with a slider that slides within the groove.
[0010] Furthermore, the mounting part is provided with heat dissipation fins located inside the lamp holder along its length, and the side wall of the end cover is provided with heat dissipation holes that connect to the lower cavity.
[0011] Furthermore, the end cap, away from the lamp body, protrudes outward to form a convex tube, and the outer end of the convex tube is fitted with a cover plate by screws.
[0012] Compared with the prior art, the beneficial effects of this utility model are: 1. In this utility model, when the end cap is installed at the end of the lamp body, it forms an upper cavity and a lower cavity that are separated from each other. Through the setting of through holes and heat dissipation fins, the lamp holder can be connected to the outside world to promote air flow inside, thereby improving the heat dissipation effect of the lamp holder and extending the service life of the LED aluminum-plastic lamp tube.
[0013] 2. In this utility model, the first buckle and the first buckle groove, the second buckle and the second buckle groove cooperate to make the installation of the end cap at the end of the lamp body more stable.
[0014] 3. In this utility model, by disassembling and installing the cover plate at the outer end of the convex tube, the drive power supply can be pulled out from the opening at the other end of the convex tube for maintenance. Attached Figure Description
[0015] Figure 1 This is a structural schematic diagram of an LED aluminum-plastic lamp tube according to the present invention.
[0016] Figure 2 This is a cross-sectional view of the lamp body in this utility model.
[0017] Figure 3 This is a half-sectional view of the lamp holder installed on the lamp body in this utility model.
[0018] Figure 4 This is a schematic diagram of the structure of the end cap and lamp holder of this utility model.
[0019] Figure 5 This is a schematic diagram of the structure of the end cap of this utility model.
[0020] The meanings of the labels in the diagram are as follows: 10. Lamp body; 20. Lamp holder; 200. End cap; 210. Lamp holder; 211. Support part; 212. Mounting part; 2121. Snap-fit groove; 2122. Inner snap groove; 2123. Reflector part; 2124. Heat sink fins; 230. Substrate; 231. LED lamp bead; 301. Upper cavity; 302. Lower cavity; 310. Carrier plate; 320. Drive power supply; 331. Connector plate; 401. First groove; 402. Sliding groove; 403. Abutting plate; 410. Protruding tube; 420. Cover plate; 501, Deformation groove; 502, Heat dissipation hole; 503, Slider; 510, First buckle; 520, Second buckle. Detailed Implementation
[0021] To further understand the content of this utility model, a detailed description of this utility model will be provided in conjunction with the accompanying drawings and embodiments. It should be understood that the embodiments are merely illustrative of this utility model and are not intended to limit it.
[0022] The following is in conjunction with the appendix Figures 1-5 This embodiment will be described in further detail.
[0023] like Figures 1-3 As shown, an LED aluminum-plastic tube in this embodiment includes a lamp body 10 and lamp heads 20 disposed at both ends of the lamp body 10. The lamp body 10 is cylindrical and includes a lamp holder 210 and a lamp cover 220 snapped onto the lamp holder 210. Specifically, the lamp holder 210 is made of aluminum, and the lamp cover 220 is made of a light-transmitting material, such as PC material. In actual production, the aluminum in the aluminum-plastic structure of the lamp body 10 accounts for 43%, which better ensures subsequent heat dissipation while controlling production costs. The lamp holder 210 includes an arc-shaped support portion 211 and a mounting bracket disposed between the two ends of the support portion 211. The mounting part 212 is used to make the lamp holder 210 hollow, forming a heat dissipation channel. The two ends of the support part 211 form snap-fit grooves 2121, which are arranged along the extension direction of the lamp holder 210. The two ends of the lamp cover 220 are snap-fitted into the corresponding snap-fit grooves 2121. Specifically, the lamp cover 220 is arc-shaped, and snap-fit parts are formed on both sides. The snap-fit parts are arranged along the extension direction of the lamp cover 220 and snap-fit into the corresponding snap-fit grooves 2121, so as to realize the installation of the lamp cover 220 on the lamp holder 210 to form a cylindrical lamp body 10. The mounting part 212 is snap-fitted with a light-emitting component. The lamp holder 20 includes an end cap 200, which is installed at the end of the lamp body 10 via a plug-in assembly. A support plate 310 is provided inside the end cap 200 corresponding to the mounting part 212. The support plate 310 is used to form an upper cavity 301 and a lower cavity 302 inside the end cap 200. A heat dissipation assembly is provided between the lower cavity 302 and the lamp holder 210.
[0024] In actual use, when the end cap 200 is installed on the end of the lamp body 10 via the plug-in assembly, the support plate 310 abuts against the end wall of the corresponding mounting part 212 so that the lower cavity 302 is connected to the heat dissipation channel. The heat dissipation assembly is disposed in the lower cavity 302 and the heat dissipation channel. The heat dissipation assembly can dissipate heat from the lamp holder 210 so that the light-emitting component can be dissipated.
[0025] In this embodiment, the mounting portion 212 is provided with an inner fastening groove 2122 and reflective portions 2123 distributed on both sides of the inner fastening groove 2122. Specifically, in combination with Figure 2 As shown, the mounting portion 212 between the inner grooves 2122 is horizontally arranged, wherein the reflective portion 2123 is inclinedly arranged on both sides of the inner grooves 2122. In actual use, the surface of the reflective portion 2123 is coated with a reflective coating. The reflective coating can better reflect part of the light emitted by the light-emitting component to the lamp cover 220, thereby improving the luminous efficiency of the LED aluminum-plastic tube. The light-emitting component includes a substrate 230 disposed on a mounting portion 212 between the inner grooves 2122. The substrate 230 is disposed along the extending direction of the mounting portion 212. A plurality of LED beads 231 are arranged on the substrate 230. The light-emitting component also includes a driving power supply 320 disposed on a support plate 310 in the upper cavity 301. The driving power supply 320 is electrically connected to the substrate 230 and is used to control the LED beads 231 to emit light.
[0026] In actual use, the substrate 230 is an existing PCB board, and its two sides are slidably snapped into the corresponding inner grooves 2122 to realize the installation of the substrate 230 on the mounting part 212. like Figure 3 As shown, specifically, the driving power supply 320 has an existing structure, which includes a driving circuit board, circuit elements disposed on the driving circuit board, and pins extending through the end cover 200. The pins are connected to the driving power supply 320 by wires, thereby enabling the driving power supply 320 to control the light emission of the LED lamp bead 231.
[0027] Combination Figure 4 As shown, in this embodiment, the mounting portion 212 located between the inner grooves 2122 protrudes outward to form a plug-in plate 331, and the plug-in plate 331 is provided with a first groove 401; The plug-in assembly includes a deformation groove 501 on the support plate 310. A first buckle 510 is provided in the deformation groove 501. When the end cap 200 is plugged into the end of the lamp body 10, the first buckle 510 is engaged in the first buckle groove 401 to fix the end cap 200.
[0028] In actual use, when the end cap 200 is inserted into the end of the lamp body 10, the insertion plate 331 extends into the lower cavity 302, and at the same time, the first buckle 510 is inserted into the first buckle groove 401 to fix the end cap 200. Specifically, to prevent the upper cavity 301 and lower cavity 302 from being connected during the installation of the end cap 200, which could easily lead to dust entering the light-emitting component, in this embodiment, an abutment plate 403 is provided at the end of the mounting part 212. When the end cap 200 is inserted into the end of the lamp body 10, the end of the support plate 310 abuts against the abutment plate 403 to separate the upper cavity 301 and lower cavity 302. Specifically, to improve the sealing effect, a sealing gasket is provided on the outer side wall of the abutment plate 403.
[0029] In this embodiment, in order to further improve the installation stability of the end cap 200 at the end of the lamp body 10, the lamp cover 220 is provided with a second buckle groove, and the inner wall of the upper cavity 301 is provided with a second buckle 520. When the end cap 200 is inserted into the end of the lamp body 10, the second buckle 520 is engaged in the second buckle groove to fix the end cap 200.
[0030] In this embodiment, in order to facilitate the insertion of the end cap 200 onto the lamp body 10, so that the first buckle 510 and the first buckle groove 401, the second buckle 520 and the second buckle groove can cooperate, wherein the lower side wall of the support part 211 is provided with a sliding groove 402 along its length direction, and the inner wall of the lower cavity 302 is provided with a slider 503 that slides in the sliding groove 402.
[0031] In this embodiment, the sliding groove 402 and the slider 503 cooperate to align the slider 503 with the sliding groove 402 when inserting the end cap 200, and insert the end cap 200 into the end of the lamp body 10 to assemble the end cap 200 at the end of the lamp body 10.
[0032] In this embodiment, the mounting part 212 is provided with heat dissipation fins 2124 located inside the lamp holder 210 along its length direction, and the side wall of the end cover 200 is provided with heat dissipation holes 502 communicating with the lower cavity 302.
[0033] In this embodiment, multiple heat dissipation fins 2124 are arranged along the length of the lamp holder 210, and they are also made of aluminum. Therefore, the heat dissipation fins 2124 can conduct the heat generated by the substrate 230 and the LED beads 231 into the heat dissipation channel. At the same time, in conjunction with the setting of the heat dissipation hole 502, the heat dissipation channel can be connected to the outside to promote air flow and improve the heat dissipation effect of the heat dissipation component.
[0034] In this embodiment, to facilitate the maintenance and replacement of the drive power supply 320, the end of the end cap 200 away from the lamp body 10 protrudes outward to form a convex tube 410. The convex tube 410 has openings at both ends, one end of which is fixed to the side wall of the end cap 200 and connected to the upper cavity 301, so that the drive power supply 320 can be pulled out from the other end opening of the convex tube 410 for maintenance. Specifically, the outer end of the convex tube 410 is provided with a cover plate 420 by screws. The cover plate 420 has a hole for the pin to extend out. The cover plate 420 is installed and removed from the outer end of the convex tube 410 to facilitate the maintenance of the drive power supply 320.
[0035] In summary, the above description is only a preferred embodiment of the present utility model. All equivalent changes and modifications made within the scope of the patent application of the present utility model shall fall within the scope of the patent of the present utility model.
Claims
1. An LED aluminum-plastic tube, comprising a lamp body (10) and lamp holders (20) disposed at both ends of the lamp body (10), characterized in that: The lamp body (10) includes a lamp holder (210) and a lamp cover (220) snapped onto the lamp holder (210). The lamp holder (210) includes an arc-shaped support part (211) and a mounting part (212) located between the two ends of the support part (211). The two ends of the support part (211) form snap-fit grooves (2121). The two ends of the lamp cover (220) are snapped onto the corresponding snap-fit grooves (2121). A light-emitting component is snapped onto the mounting part (212). The lamp holder (20) includes an end cap (200), which is installed at the end of the lamp body (10) via a plug-in assembly. A support plate (310) is provided inside the end cap (200) corresponding to the mounting part (212). The support plate (310) is used to form an upper cavity (301) and a lower cavity (302) inside the end cap (200). A heat dissipation assembly is provided between the lower cavity (302) and the lamp holder (210).
2. The LED aluminum-plastic tube according to claim 1, characterized in that: The mounting part (212) is provided with an inner groove (2122) and reflective parts (2123) distributed on both sides of the inner groove (2122). The light-emitting component includes a substrate (230) disposed on a mounting portion (212) between the inner grooves (2122), and LED beads (231) are disposed on the substrate (230). The light-emitting component also includes a driving power supply (320) disposed on a carrier plate (310) in the upper cavity (301). The driving power supply (320) is electrically connected to the substrate (230) and is used to control the LED beads (231) to emit light.
3. The LED aluminum-plastic tube according to claim 2, characterized in that: The mounting portion (212) located between the inner grooves (2122) protrudes outward to form a plug plate (331), and the plug plate (331) is provided with a first groove (401). The plug-in assembly includes a deformation groove (501) provided on the support plate (310). A first buckle (510) is provided in the deformation groove (501). When the end cap (200) is plugged into the end of the lamp body (10), the first buckle (510) is engaged in the first buckle groove (401) to fix the end cap (200).
4. The LED aluminum-plastic tube according to claim 2, characterized in that: The lampshade (220) is provided with a second buckle groove, and the inner wall of the upper cavity (301) is provided with a second buckle (520). When the end cap (200) is inserted into the end of the lamp body (10), the second buckle (520) is inserted into the second buckle groove to fix the end cap (200).
5. An LED aluminum-plastic tube according to claim 3, characterized in that: The lower side wall of the support (211) is provided with a groove (402) along its length, and the inner wall of the lower cavity (302) is provided with a slider (503) that slides in the groove (402).
6. The LED aluminum-plastic tube according to claim 2, characterized in that: The mounting part (212) has heat dissipation fins (2124) located in the lamp holder (210) along its length direction, and the end cover (200) has heat dissipation holes (502) that connect to the lower cavity (302) on its side wall.
7. An LED aluminum-plastic tube according to claim 6, characterized in that: The end cap (200) protrudes outward from the end away from the lamp body (10) to form a convex tube (410), and the outer end of the convex tube (410) is provided with a cover plate (420) by screws.