A vehicle lamp

By employing a combination design of freeform surface lens and second lens in the vehicle headlight, the problem of low light utilization in existing vehicle headlights has been solved, achieving efficient light utilization and improved lighting quality.

CN224534086UActive Publication Date: 2026-07-21SHENZHEN QINGGUANG TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN QINGGUANG TECHNOLOGY CO LTD
Filing Date
2025-10-24
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

The low light utilization rate of existing vehicle lights results in poor lighting quality, which affects vehicle driving safety.

Method used

The headlight design incorporates a freeform lens. The first lens covers the LED light to reduce light loss, and multiple convex surfaces are used to adjust the light to be parallel or near-parallel. The second lens is then used for secondary adjustment to improve light utilization.

Benefits of technology

It significantly improves light utilization, enhances lighting quality, and improves vehicle lighting performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a car light, including shell, reflector bowl and set up in the light emitting component of reflector bowl, reflector bowl set up in the shell, the light emitting component includes circuit board, LED lamp and cover first lens of LED lamp, first lens includes the free surface for increasing light utilization rate, and the free surface has a plurality of convex surface. It can improve the utilization rate of light, and improve the illumination quality of car light.
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Description

Technical Field

[0001] This utility model relates to the field of lighting technology, and in particular to a vehicle lamp. Background Technology

[0002] Headlights are essential components for all types of vehicles, and their quality greatly affects vehicle performance, especially the lighting quality, which can directly impact driving safety.

[0003] Most car headlights have lenses placed near the light source (LED or bulb) to increase the performance of the light source. Since the light from the light source is diffused in all directions, most headlight lenses only utilize a portion of the diffused light, resulting in low light utilization and poor lighting quality. Utility Model Content

[0004] In order to overcome the shortcomings of the existing technology, the purpose of this utility model is to provide a vehicle lamp that can improve the utilization rate of light and thus improve the lighting quality.

[0005] The objective of this utility model is achieved through the following technical solution: A vehicle headlight includes a housing, a reflector bowl, and a light-emitting component disposed within the reflector bowl. The reflector bowl is disposed within the housing. The light-emitting component includes a circuit board, an LED lamp, and a first lens covering the LED lamp. The first lens includes a freeform surface for increasing light utilization, and the freeform surface has multiple convex surfaces.

[0006] Preferably, the first lens is disposed at the bottom of the reflector bowl, the first lens is a high borosilicate lens, and the freeform surface is an asymmetric surface.

[0007] Preferably, the headlight further includes a second lens, which is disposed on the opening of the reflector.

[0008] Preferably, the second lens is a polycarbonate lens, and the second lens includes an arcuate surface that coincides with the centerline of the freeform surface.

[0009] Preferably, the second lens further includes a condenser plate and an annular seat. The condenser plate is disposed at the upper end of the second lens body, and the second lens body is fixed to the opening of the reflector bowl by the annular seat.

[0010] Preferably, the opening of the reflector bowl is provided with a light-focusing pattern, and the second lens is disposed at the light-focusing pattern.

[0011] Preferably, the headlight further includes a base, which is slidably connected to the housing.

[0012] Preferably, the base is provided with perforations for installation, and the center surface of the base coincides with the center surface of the outer shell.

[0013] Preferably, the housing has a mounting groove, and the mounting groove has a wire hole communicating with the reflector bowl.

[0014] Preferably, the mounting groove is located at the rear end of the housing, and the housing also has a plurality of positioning holes arranged around the mounting groove.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: The vehicle headlight disclosed in this application includes a first lens that covers the LED light. The first lens includes a freeform surface having multiple convex surfaces. Covering the LED light with the first lens reduces light loss, and the multiple convex surfaces adjust the diverging light into parallel or near-parallel light emitted outwards, further reducing light loss and improving light utilization, thereby improving lighting quality. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the vehicle lamp of this utility model; Figure 2 This is a three-dimensional structural diagram of the vehicle headlight of this utility model after the second lens has been removed; Figure 3 This is a rear view of the vehicle headlight of this utility model; Figure 4 for Figure 3 Sectional view at point AA; Figure 5 for Figure 4 Enlarged structural diagram at point B; Figure 6 This is a three-dimensional structural diagram of the light-emitting component of this utility model; Figure 7 This is a three-dimensional structural diagram of the second lens of this utility model.

[0017] In the diagram: 10. Outer shell; 11. Mounting slot; 111. Wire hole; 12. Positioning hole; 20. Light-emitting component; 21. First lens; 211. Freeform surface; 212. Convex surface; 22. Circuit board; 23. LED light; 24. Ring cover; 30. Reflector bowl; 31. Focusing pattern; 40. Second lens; 41. Curved surface; 42. Focusing plate; 43. Ring seat; 50. Base; 51. Perforation. Detailed Implementation

[0018] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments: In the description of this utility model, it should be noted that the terms "upper," "lower," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use. They are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0019] Implementation Method 1 like Figures 1-5 As shown, this application discloses a vehicle light, including a housing 10, a reflector 30, and a light-emitting component 20 disposed within the reflector 30. The reflector 30 is disposed within the housing 10. The light-emitting component 20 includes a circuit board 22, an LED lamp 23, and a first lens 21 covering the LED lamp 23. The first lens 21 includes a freeform surface 211 for increasing light utilization, and the freeform surface 211 has a plurality of convex surfaces 212.

[0020] The vehicle headlight disclosed in this application includes a first lens 21 that covers the LED lamp. The first lens 21 includes a freeform surface 211 having multiple convex surfaces 212. Covering the LED lamp 23 with the first lens 21 reduces light loss, and the multiple convex surfaces 212 adjust the diverging light into parallel or near-parallel light emitted outwards, further reducing light loss and improving light utilization, thereby improving lighting quality.

[0021] The outer casing 10 provides protection, the reflector bowl 30 reflects the light emitted by the LED lamp 23, and the circuit board 22 enables the LED lamp 23 to emit light. Preferably, the light-emitting component 20 is disposed at the bottom of the reflector bowl 30 via an annular cover 24, and the first lens 21 is disposed at the bottom of the reflector bowl 30, thus preventing the light emitted backward by the LED lamp 23 from being wasted. The first lens 21 is a high borosilicate lens, which is low in cost. The freeform surface is an asymmetrical surface, which improves the light reflection effect and increases the light utilization rate by 30%.

[0022] Implementation Method 2 In a preferred embodiment, such as Figure 1 and Figure 7As shown, the headlight also includes a second lens 40, which is disposed on the opening of the reflector bowl 30. Preferably, the second lens 40 is a polycarbonate lens, and includes an arcuate surface 41, a light-concentrating plate 42, and an annular seat 43. The arcuate surface 41 coincides with the center line of the freeform surface 211. The light-concentrating plate 42 is disposed at the upper end of the body of the second lens 40, and the body of the second lens is fixed to the opening of the reflector bowl 30 by the annular seat 43. Preferably, a light-concentrating pattern 31 is provided at the opening of the reflector bowl 30, and the second lens 40 is disposed at the light-concentrating pattern 31.

[0023] In the above embodiment, the second lens 40 performs a second adjustment on the light emitted by the LED lamp, expanding the illumination range. The polycarbonate lens is low in cost and has good performance. The arc-shaped surface 41 coincides with the center line of the freeform surface 211, enabling comprehensive secondary adjustment of the light emitted from the freeform surface 211 without the need for a thick second lens 40, thus reducing costs. The light-concentrating plate 42 reduces the upward emission of light from the second lens 40, preventing it from affecting the driver's view. The light-concentrating pattern 31 focuses the light scattered by the second lens 40, preventing excessive divergence and reducing the illumination and range of the light.

[0024] Implementation Method 3 like Figures 1-4 As shown, in a preferred embodiment, the vehicle headlight further includes a base 50, which is slidably connected to the housing 10. Preferably, the base 50 has a through hole 51 for mounting, and the center surface of the base 50 coincides with the center surface of the housing 10. Preferably, the housing 10 has a mounting groove 11 and a plurality of positioning holes 12, and the mounting groove 11 has a wire hole 111 communicating with the reflector bowl 30. Preferably, the mounting groove 11 is located at the rear end of the housing 10, and the plurality of positioning holes 12 are located around the mounting groove 11.

[0025] In the above embodiment, the base 50 facilitates the mounting of the vehicle lamp, and the through hole 51 secures the mounting of the base 50. The center surface of the base 50 coincides with the center surface of the housing 10, which makes the center of gravity more balanced and the vehicle lamp more stable. The mounting groove 11 facilitates the mounting of the housing 10, and the wire hole 111 facilitates the electrical connection of the circuit board 22 to external wiring. Multiple positioning holes 12 are arranged around the mounting groove 11, which helps to secure the housing 10.

[0026] In summary, the vehicle headlight disclosed in this application adjusts the light by using the free-form surface of the first lens 21 to convert the diverging light into parallel or near-parallel light emitted outward, thereby improving the light utilization rate. Furthermore, the light is further adjusted by the second lens 40 with the arc-shaped surface 41, which greatly improves the light utilization rate and thus enhances the lighting quality.

[0027] For those skilled in the art, various other corresponding changes and modifications can be made based on the technical solutions and concepts described above, and all such changes and modifications should fall within the protection scope of the claims of this utility model.

Claims

1. A vehicle lamp comprising a housing, a reflector bowl and a light emitting assembly disposed within the reflector bowl, the reflector bowl disposed within the housing, characterized by: The light-emitting assembly comprises a circuit board, an LED lamp and a first lens covering the LED lamp, the first lens comprising a free surface for increasing light utilization, the free surface having a plurality of convex surfaces.

2. The vehicle light of claim 1, wherein: The first lens is arranged at the bottom of the reflector bowl, the first lens being a high borosilicate lens, and the free surface being an asymmetric surface.

3. The vehicle light of claim 2, wherein: The vehicle lamp further comprises a second lens, the second lens being arranged at the opening of the reflector bowl.

4. The vehicle light of claim 3, wherein: The second lens is a polycarbonate lens, the second lens comprising an arc-shaped surface coinciding with the center line of the free surface.

5. The vehicle light of claim 4, wherein: The second lens further comprises a light condensing plate and an annular seat, the light condensing plate being arranged at the upper end of the second lens body, and the second lens body being fixed to the opening of the reflector bowl through the annular seat.

6. The vehicle light of claim 5, wherein: The opening of the reflector bowl is provided with a light condensing pattern, and the second lens is arranged at the light condensing pattern.

7. The vehicle lamp of claim 1, wherein: The vehicle lamp further comprises a base, the base being in sliding connection with the shell.

8. The vehicle light of claim 7, wherein: The base is provided with a through hole for mounting, and the center surface of the base coincides with the center surface of the shell.

9. The vehicle light of claim 1, wherein: The shell has a mounting groove with a wire hole in communication with the reflector bowl.

10. The vehicle light of claim 9, wherein: The mounting groove is arranged at the rear end of the shell, and the shell further has a plurality of positioning holes arranged around the mounting groove.