A sub-cooled condenser and thermal management system
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG YINLUN THERMAL MANAGEMENT SYST OF NEW ENERGY CO LTD
- Filing Date
- 2025-07-24
- Publication Date
- 2026-07-21
AI Technical Summary
Existing plate heat exchangers cannot achieve further cooling of the liquid refrigerant (subcooled state), resulting in low heat exchange efficiency and poor heat exchange performance.
A subcooled condenser is designed. By setting a partition between the condensing channel and the subcooling channel, stable subcooling of the refrigerant is achieved by using a liquid storage device. Multiple first plates and second plates are alternately arranged to form the condensing channel and the subcooling channel. The condensing channel is used for refrigerant flow, and the subcooling channel is used for cooling water flow. The partition connects the condensing channel and the subcooling channel, and the liquid storage device is used to store the refrigerant.
Stable subcooling of the refrigerant was achieved, which improved heat exchange efficiency and performance, reduced refrigerant flow resistance, and reduced energy consumption.
Smart Images

Figure CN224534540U_ABST
Abstract
Description
[0001] This utility model claims priority to patent application No. 2025108453116, with a priority date of June 23, 2025. Technical Field
[0002] This utility model relates to the field of heat exchange technology, and more specifically, to a subcooled condenser and a thermal management system. Background Technology
[0003] Currently, plate heat exchangers are commonly used in thermal management systems to heat cooling water. High-temperature, high-pressure gaseous refrigerant enters the plate heat exchanger and exchanges heat with the cooling water, transferring heat to the water. During this process, the superheated gaseous refrigerant first cools down to a two-phase state (gas and liquid), and then the liquid phase gradually increases until all the gaseous refrigerant becomes liquid. However, current plate heat exchangers cannot further cool the liquid refrigerant (to a subcooled state), thus preventing further heating of the cooling water, resulting in low heat exchange efficiency and poor heat exchange performance.
[0004] Therefore, designing and manufacturing a subcooled condenser with high heat exchange efficiency and good heat exchange performance, as well as a thermal management system, is particularly important, especially during the heat exchange process. Utility Model Content
[0005] The purpose of this invention is to provide a subcooled condenser that can achieve stable subcooling of the refrigerant, effectively improve heat exchange efficiency and enhance heat exchange performance, and rationally arrange the flow length of the refrigerant under different states to reduce refrigerant flow resistance and reduce energy consumption.
[0006] Another objective of this invention is to provide a thermal management system that can achieve stable subcooling of the refrigerant, effectively improve heat exchange efficiency and enhance heat exchange performance, and rationally arrange the flow length of the refrigerant under different states to reduce refrigerant flow resistance and reduce energy consumption.
[0007] This utility model is achieved by the following technical solution.
[0008] A subcooled condenser includes a liquid storage element, multiple first plates, multiple second plates, and multiple partitions. The multiple first plates and multiple second plates are arranged alternately in sequence. A first heat exchange channel is formed between a first plate and an adjacent second plate, and a second heat exchange channel is formed between a first plate and another adjacent second plate. The first heat exchange channel is used for refrigerant flow, and the second heat exchange channel is used for cooling water flow. Each partition is disposed in a first heat exchange channel to divide the first heat exchange channel into a condensing channel and a subcooling channel. The condensing channel is connected to the subcooling channel through the liquid storage element, which is used to store refrigerant.
[0009] Optionally, the inlet end of the first heat exchange channel and the outlet end of the second heat exchange channel are both located at one end of the subcooled condenser along the length direction, and the outlet end of the first heat exchange channel and the inlet end of the second heat exchange channel are both located at the other end of the subcooled condenser along the length direction.
[0010] Optionally, the partition bar extends along the width direction of the subcooled condenser to divide the first heat exchange channel into a condensing channel and a subcooling channel arranged along the length direction of the subcooled condenser. The volume of the condensing channel is larger than the volume of the subcooling channel. The inlet end of the condensing channel, the outlet end of the condensing channel, the inlet end of the subcooling channel, and the outlet end of the subcooling channel are arranged sequentially along the length direction of the subcooled condenser.
[0011] Optionally, the first plate includes a first plate body and a first extension ring and a second extension ring connected to the first plate body. The first extension ring and the second extension ring are disposed opposite to each other on both sides of the first plate body. A spacer is connected to the first plate body. The second plate includes a second plate body. The first plate body has a first through hole and a second through hole spaced apart. The second plate body has a third through hole and a fourth through hole spaced apart. The third through hole and the first through hole are at least partially aligned along the height direction of the subcooled condenser. The fourth through hole and the second through hole are at least partially aligned along the height direction of the subcooled condenser. The first extension ring surrounds the first through hole and is connected to an adjacent second plate body and communicates with the third through hole. The second extension ring surrounds the second through hole and is connected to another adjacent second plate body and communicates with the fourth through hole.
[0012] Optionally, the second plate also includes a third extension ring and a fourth extension ring connected to the second plate body. The third extension ring and the fourth extension ring are disposed opposite to each other on both sides of the second plate body. The third extension ring surrounds the third through hole and is coaxially disposed and connected to the first extension ring of an adjacent first plate. The fourth extension ring surrounds the fourth through hole and is coaxially disposed and connected to the second extension ring of another adjacent first plate.
[0013] Optionally, the first plate further includes a first overlapping edge surrounding the body of the first plate, and the second plate further includes a second overlapping edge surrounding the body of the second plate, with the first overlapping edge and the second overlapping edge connected.
[0014] Optionally, there are four first through holes, four third through holes, and four first extension rings, and two second through holes, two fourth through holes, and two second extension rings. The first plate body is rectangular, wherein two second through holes are arranged opposite each other along one diagonal of the first plate body, the first first through hole and the second first through hole are arranged opposite each other along the other diagonal of the first plate body, the third first through hole is arranged along the length of the first plate body between the first first through hole and the second through hole, and the fourth first through hole is arranged along the length of the first plate body between the second first through hole and the other second through hole.
[0015] Optionally, the subcooled condenser also includes a base plate, which is disposed below a plurality of first plates and a plurality of second plates. The base plate has a first through hole and a second through hole spaced apart. Both the first through hole and the second through hole are connected to the liquid storage element. The first through hole is connected to the condensation flow channel, and the second through hole is connected to the subcooling flow channel.
[0016] Optionally, the liquid storage component is a liquid storage tank; or, the liquid storage component includes a third plate and a fourth plate, which are stacked and a liquid storage cavity is formed between the third plate and the fourth plate.
[0017] A thermal management system includes the aforementioned subcooled condenser, which comprises a liquid storage element, a plurality of first plates, a plurality of second plates, and a plurality of partitions. The plurality of first plates and the plurality of second plates are arranged alternately in sequence. A first heat exchange channel is formed between a first plate and an adjacent second plate, and a second heat exchange channel is formed between a first plate and another adjacent second plate. The first heat exchange channel is used for refrigerant flow, and the second heat exchange channel is used for cooling water flow. Each partition is disposed within a first heat exchange channel to divide the first heat exchange channel into a condensing channel and a subcooling channel. The condensing channel is connected to the subcooling channel through the liquid storage element, which is used to store refrigerant.
[0018] The subcooled condenser and thermal management system provided by this utility model have the following beneficial effects:
[0019] The subcooled condenser provided by this utility model comprises multiple first plates and multiple second plates arranged alternately in sequence. A first heat exchange channel is formed between a first plate and an adjacent second plate, and a second heat exchange channel is formed between a first plate and another adjacent second plate. The first heat exchange channel is used for refrigerant flow, and the second heat exchange channel is used for cooling water flow. Each partition is disposed within a first heat exchange channel to divide the first heat exchange channel into a condensing channel and a subcooling channel. The condensing channel is connected to the subcooling channel through a liquid storage device used to store refrigerant. Compared with the prior art, the subcooled condenser provided by this utility model, due to the use of first and second heat exchange channels arranged opposite to each other on both sides of the first plate, and the partition that divides the first heat exchange channel into a condensing channel and a subcooling channel, can achieve stable subcooling of the refrigerant, effectively improve heat exchange efficiency, enhance heat exchange performance, and rationally arrange the flow length of the refrigerant under different states, reducing refrigerant flow resistance and energy consumption.
[0020] The thermal management system provided by this utility model includes a subcooled condenser, which can achieve stable subcooling of the refrigerant, effectively improve heat exchange efficiency, enhance heat exchange performance, and rationally arrange the flow length of the refrigerant under different states to reduce refrigerant flow resistance and reduce energy consumption. Attached Figure Description
[0021] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0022] Figure 1 A schematic diagram of the subcooled condenser provided in an embodiment of this utility model;
[0023] Figure 2 An exploded view of a subcooled condenser provided in an embodiment of this utility model;
[0024] Figure 3 An exploded view of a subcooled condenser provided as an embodiment of this utility model;
[0025] Figure 4 A cross-sectional view of a subcooled condenser provided in an embodiment of this utility model;
[0026] Figure 5 A cross-sectional view of the subcooled condenser provided in an embodiment of this utility model;
[0027] Figure 6This is a schematic diagram of the structure of the bottom plate in the subcooled condenser provided in an embodiment of the present invention.
[0028] Icons: 100 - Subcooled condenser; 110 - Liquid storage unit; 111 - Third plate; 112 - Liquid storage inlet; 113 - Liquid storage outlet; 114 - Liquid storage cavity; 115 - Fourth plate; 120 - First plate; 121 - First plate body; 122 - First extension ring; 123 - Second extension ring; 124 - First through hole; 125 - Second through hole; 126 - First overlapping edge; 130 - Second plate; 131 - Second plate body; 132 - Third... Extension ring; 133-Fourth extension ring; 134-Third through hole; 135-Fourth through hole; 136-Second overlapping edge; 140-Spacer bar; 150-First heat exchange channel; 151-Condensation channel; 152-Subcooling channel; 160-Second heat exchange channel; 170-Bottom plate; 171-First through hole; 172-Second through hole; 180-Top plate; 181-Refrigerant inlet; 182-Refrigerant outlet; 183-Cooling water inlet; 184-Cooling water outlet. Detailed Implementation
[0029] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0030] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0031] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0032] In the description of this utility model, it should be noted that the terms "inner," "outer," "upper," "lower," "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0033] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "connected," "installed," and "connected" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0034] The following detailed description of some embodiments of the present invention is provided in conjunction with the accompanying drawings. Unless otherwise specified, the features in the following embodiments can be combined with each other.
[0035] Please refer to the reference. Figures 1 to 6 ( Figure 2 The hollow arrow in the image indicates the direction of refrigerant flow. Figure 3 The hollow arrows in the figure indicate the direction of cooling water flow. This embodiment of the invention provides a thermal management system (not shown) for heating cooling water. It can achieve stable subcooling of the refrigerant, effectively improve heat exchange efficiency, enhance heat exchange performance, and rationally arrange the flow length of the refrigerant under different states to reduce refrigerant flow resistance and reduce energy consumption.
[0036] The thermal management system includes a subcooled condenser 100, a compressor (not shown), an evaporator (not shown), and a throttling device (not shown). The compressor, subcooled condenser 100, throttling device, and evaporator are connected end-to-end to form a refrigerant flow channel for refrigerant circulation. The compressor performs work to convert the low-temperature, low-pressure gaseous refrigerant into a high-temperature, high-pressure gaseous refrigerant. The subcooled condenser 100 exchanges heat with cooling water to convert the high-temperature, high-pressure gaseous refrigerant into a low-temperature, high-pressure liquid refrigerant. The throttling device throttles the low-temperature, high-pressure liquid refrigerant to convert it into a low-temperature, low-pressure liquid refrigerant. The evaporator exchanges heat with the refrigerant to convert the low-temperature, low-pressure liquid refrigerant into a low-temperature, low-pressure gaseous refrigerant.
[0037] The subcooled condenser 100 includes a liquid storage element 110, a plurality of first plates 120, a plurality of second plates 130, and a plurality of spacers 140. The plurality of first plates 120 and the plurality of second plates 130 are arranged alternately in sequence. A first heat exchange channel 150 is formed between a first plate 120 and an adjacent second plate 130, and a second heat exchange channel 160 is formed between a first plate 120 and another adjacent second plate 130. That is, the plurality of first plates 120 and the plurality of second plates 130 together form a plurality of first heat exchange channels 150 and a plurality of second heat exchange channels 160. The plurality of first heat exchange channels 150 and the plurality of second heat exchange channels 160 are arranged alternately in sequence, and the plurality of first heat exchange channels 150 and the plurality of second heat exchange channels 160 are connected in sequence. The first heat exchange channel 150 is used for the circulation of refrigerant, and the second heat exchange channel 160 is used for the circulation of cooling water. The refrigerant is used to exchange heat with the cooling water through the first plate 120 and the second plate 130 to achieve the function of heating the cooling water.
[0038] Furthermore, the number of partitions 140 is the same as the number of first heat exchange channels 150. Each partition 140 is disposed within a first heat exchange channel 150 to divide the first heat exchange channel 150 into a condensing channel 151 and a subcooling channel 152. The volume of the condensing channel 151 is larger than the volume of the subcooling channel 152. The condensing channel 151 is used for the flow of gaseous refrigerant, gas-liquid two-phase refrigerant, or liquid refrigerant, while the subcooling channel 152 is used for the flow of liquid refrigerant. Specifically, the condensing channel 151 is connected to the subcooling channel 152 through a liquid storage device 110. The liquid storage device 110 is used to store refrigerant to enhance the adaptability of the thermal management system. The liquid storage device 110 also provides gas-liquid separation to ensure subsequent refrigerant subcooling.
[0039] It should be noted that during the process of the high-temperature and high-pressure gaseous refrigerant flowing into the subcooled condenser 100, the high-temperature and high-pressure gaseous refrigerant first enters the condensation channel 151 and exchanges heat with the cooling water through the first plate 120 and the second plate 130 to achieve the function of heating the cooling water. During this process, the high-temperature and high-pressure gaseous refrigerant releases heat and cools down to become a low-temperature and high-pressure gaseous refrigerant, and gradually becomes a gas-liquid two-phase refrigerant, or may completely become a liquid refrigerant. Subsequently, the gas-liquid two-phase refrigerant or the liquid refrigerant enters the liquid storage device 110, where the refrigerant is separated into gas and liquid phases, and the liquid refrigerant is input into the subcooling channel 152. Then, the liquid refrigerant in the subcooling channel 152 continues to exchange heat with the cooling water through the first plate 120 and the second plate 130, so that the liquid refrigerant further releases heat and cools down to reach a subcooled state, improving the heat exchange efficiency and further improving the heating effect on the cooling water. Finally, the low-temperature and high-pressure liquid refrigerant is output from the subcooling channel 152 and reaches the throttling device.
[0040] In this way, firstly, the liquid storage device 110 is connected between the condensing channel 151 and the subcooling channel 152, which can realize stable subcooling of the refrigerant, effectively improve heat exchange efficiency, and enhance heat exchange performance; secondly, the volume of the condensing channel 151 is larger than the volume of the subcooling channel 152, that is, the flow length of the refrigerant in the condensing channel 151 is greater than the flow length of the refrigerant in the subcooling channel 152, so that the flow length of the refrigerant under different states is reasonably arranged, reducing the refrigerant flow resistance and reducing energy consumption; thirdly, the condensing channel 151 and the subcooling channel 152 are both set in the first heat exchange channel 150, that is, the condensing channel 151 and the subcooling channel 152 are both located in the same layer structure, so that the subcooled condenser 100 only needs to be composed of two different types of plates (the first plate 120 and the second plate 130), reducing production costs.
[0041] In this embodiment, the input end of the first heat exchange channel 150 and the output end of the second heat exchange channel 160 are both located at one end of the subcooled condenser 100 along its length, and the output end of the first heat exchange channel 150 and the input end of the second heat exchange channel 160 are both located at the other end of the subcooled condenser 100 along its length. That is, the flow direction of the refrigerant in the first heat exchange channel 150 is opposite to the flow direction of the cooling water in the second heat exchange channel 160. By using the counter-current flow of the refrigerant and cooling water, the relative flow velocity of the refrigerant and cooling water can be maximized, further improving the heat exchange effect of the refrigerant and cooling water, thereby improving the heating efficiency of the cooling water. However, this is not the only embodiment. In another embodiment, the input end of the first heat exchange channel 150 and the input end of the second heat exchange channel 160 are both located at one end of the subcooled condenser 100 along its length, and the output end of the first heat exchange channel 150 and the output end of the second heat exchange channel 160 are both located at the other end of the subcooled condenser 100 along its length. That is, the flow direction of the refrigerant in the first heat exchange channel 150 is the same as the flow direction of the cooling water in the second heat exchange channel 160. In another embodiment, a flow guiding structure is provided at the top of the subcooled condenser 100 to guide the refrigerant output from the output end of the first heat exchange channel 150 to the vicinity of the output end of the second heat exchange channel 160, so as to achieve the same-side output of refrigerant and cooling water. In yet another embodiment, the output end of the second heat exchange channel 160 is located at the bottom of the subcooled condenser 100 so that cooling water is output from below.
[0042] Specifically, the subcooled condenser 100 is rectangular in shape, and the partition bar 140 extends along the width of the subcooled condenser 100 to divide the first heat exchange channel 150 into a condensing channel 151 and a subcooling channel 152 arranged along the length of the subcooled condenser 100. That is, the condensing channel 151 and the subcooling channel 152 are arranged sequentially along the length of the subcooled condenser 100. The input end of the condensing channel 151 (i.e., the input end of the first heat exchange channel 150), the output end of the condensing channel 151, the input end of the subcooling channel 152, and the output end of the subcooling channel 152 (i.e., the output end of the first heat exchange channel 150) are arranged sequentially along the length of the subcooled condenser 100. That is, the flow direction of the refrigerant in the condensing channel 151 is the same as the flow direction of the refrigerant in the subcooling channel 152, and both are opposite to the flow direction of the cooling water in the second heat exchange channel 160, thereby improving heat exchange efficiency and enhancing heat exchange performance. However, this is not the only option. In other embodiments, the subcooled condenser 100 may be elliptical, circular, or triangular, and the shape of the subcooled condenser 100 is not specifically limited.
[0043] During the heat exchange process of the subcooled condenser 100 with the cooling water, the refrigerant is introduced into the condensing channel 151 and flows through the liquid storage device 110 to the subcooling channel 152, while the cooling water is introduced into the second heat exchange channel 160. In this process, the refrigerant in one first heat exchange channel 150 (including one condensing channel 151 and one subcooling channel 152) can simultaneously exchange heat with the cooling water in two adjacent second heat exchange channels 160, resulting in a good heat exchange effect.
[0044] The first plate 120 includes a first plate body 121 and a first extension ring 122 and a second extension ring 123 connected to the first plate body 121. The first extension ring 122 and the second extension ring 123 are disposed opposite to each other on both sides of the first plate body 121. In this embodiment, the first extension ring 122, the second extension ring 123 and the first plate body 121 are integrally formed to improve the connection strength. A spacer 140 is connected to the first plate body 121, and the first plate body 121 can limit and fix the spacer 140.
[0045] The second plate 130 includes a second plate body 131 and a third extension ring 132 and a fourth extension ring 133 connected to the second plate body 131. The third extension ring 132 and the fourth extension ring 133 are disposed opposite to each other on both sides of the second plate body 131. In this embodiment, the third extension ring 132, the fourth extension ring 133 and the second plate body 131 are integrally formed to improve the connection strength. A spacer 140 is connected between the first plate body 121 and the second plate body 131 to realize the isolation function of the condensation channel 151 and the subcooling channel 152.
[0046] Furthermore, the first plate body 121 has a first through hole 124 and a second through hole 125 spaced apart, and the second plate body 131 has a third through hole 134 and a fourth through hole 135 spaced apart. The third through hole 134 is at least partially aligned with the first through hole 124 along the height direction of the subcooled condenser 100, and the fourth through hole 135 is at least partially aligned with the second through hole 125 along the height direction of the subcooled condenser 100. A first extension ring 122 surrounds the first through hole 124 and is connected to an adjacent second plate body 131 and communicates with the third through hole 134 to ensure that the first heat exchange channel 150 and the second heat exchange channel 160 are separated to prevent liquid mixing. A second extension ring 123 surrounds the second through hole 125 and is connected to another adjacent second plate body 131 and communicates with the fourth through hole 135 to ensure that the first heat exchange channel 150 and the second heat exchange channel 160 are separated to prevent liquid mixing.
[0047] In this embodiment, the third extension ring 132 surrounds the third through hole 134 and is coaxially arranged and connected to the first extension ring 122 of an adjacent first plate 120. The third extension ring 132 and the first extension ring 122 work together to ensure the separation effect and facilitate installation. The fourth extension ring 133 surrounds the fourth through hole 135 and is coaxially arranged and connected to the second extension ring 123 of another adjacent first plate 120. The fourth extension ring 133 and the second extension ring 123 work together to ensure the separation effect and facilitate installation. Specifically, the spacer strip 140 is welded between the first plate body 121 and the second plate body 131, the third extension ring 132 and the first extension ring 122 are welded, and the fourth extension ring 133 and the second extension ring 123 are welded to improve the connection strength and sealing performance.
[0048] Preferably, the first plate 120 further includes a first overlapping edge 126, which surrounds the first plate body 121. The spacer 140 is connected to the first overlapping edge 126 to ensure that the condensing channel 151 and the subcooling channel 152 are separated to prevent liquid mixing. The second plate 130 further includes a second overlapping edge 136, which surrounds the second plate body 131. The first overlapping edge 126 is connected to the second overlapping edge 136 to ensure the sealing of the first heat exchange channel 150 and the second heat exchange channel 160 to prevent leakage.
[0049] In this embodiment, regarding the first plate body 121 and its adjacent first heat exchange channel 150 and second heat exchange channel 160, the first heat exchange channel 150 (condensation channel 151 and subcooling channel 152) is located on the upper side of the first plate body 121, and the second heat exchange channel 160 is located on the lower side of the first plate body 121. The first extension ring 122 extends downward from the first plate body 121 to separate the second heat exchange channel 160. At this time, the first extension ring 122 is connected to the first heat exchange channel 150. The first extension ring 122 is used for refrigerant flow, that is, the first through hole 124 of the first plate body 121 and the third through hole 134 of the second plate body 131 are both used for refrigerant flow. The second extension ring 123 extends upward from the first plate body 121 to separate the first heat exchange channel 150. At this time, the second extension ring 123 is connected to the second heat exchange channel 160. The second extension ring 123 is used for cooling water flow, that is, the second through hole 125 of the first plate body 121 and the fourth through hole 135 of the second plate body 131 are both used for cooling water flow.
[0050] Accordingly, with regard to the second plate body 131 and its adjacent first heat exchange channel 150 and second heat exchange channel 160, the first heat exchange channel 150 is located on the lower side of the second plate body 131, and the second heat exchange channel 160 is located on the upper side of the second plate body 131. The third extension ring 132 extends upward from the second plate body 131 to separate the second heat exchange channel 160. At this time, the third extension ring 132 is connected to the first heat exchange channel 150. The third extension ring 132 is used for refrigerant flow, that is, the first through hole 124 of the first plate body 121 and the third through hole 134 of the second plate body 131 are both used for refrigerant flow. The fourth extension ring 133 extends downward from the second plate body 131 to separate the first heat exchange channel 150. At this time, the fourth extension ring 133 is connected to the second heat exchange channel 160. The fourth extension ring 133 is used for cooling water flow, that is, the second through hole 125 of the first plate body 121 and the fourth through hole 135 of the second plate body 131 are both used for cooling water flow.
[0051] It is worth noting that there are four first through holes 124, four third through holes 134, and four first extension rings 122, and two second through holes 125, two fourth through holes 135, and two second extension rings 123. That is, each first plate body 121 has four first through holes 124 and two second through holes 125, and each second plate body 131 has four third through holes 134 and two fourth through holes 135. The four first through holes 124 of the first plate body 121 are connected to the four third through holes 134 of the second plate body 131 through four first extension rings 122 and four third extension rings 132, respectively. The two fourth through holes 135 of the second plate body 131 are connected to the two second through holes 125 of the next first plate body 121 through two fourth extension rings 133 and two second extension rings 123, respectively.
[0052] Specifically, the first plate body 121 is rectangular. Two second through holes 125 are arranged opposite each other along one diagonal of the first plate body 121; a first first through hole 124 and a second first through hole 124 are arranged opposite each other along the other diagonal of the first plate body 121; a third first through hole 124 is disposed along the length of the first plate body 121 between the first first through hole 124 and a second through hole 125; and a fourth first through hole 124 is disposed along the length of the first plate body 121 between the second first through hole 124 and another second through hole 125. In other words, the first through hole 124, the third through hole 124, and the second through hole 125 are all connected to the condensing channel 151. The first through hole 124 and the third through hole 124 are diagonally arranged in the condensing channel 151 to maximize the flow length of the refrigerant in the condensing channel 151, thereby improving heat exchange efficiency and system performance. The second through hole 124, the fourth through hole 124, and the second through hole 125 are all connected to the subcooling channel 152. The second through hole 124 and the fourth through hole 124 are diagonally arranged in the subcooling channel 152 to maximize the flow length of the refrigerant in the subcooling channel 152, thereby improving heat exchange efficiency and system performance.
[0053] Preferably, the subcooled condenser 100 further includes a base plate 170. The base plate 170 is disposed below the plurality of first plates 120 and the plurality of second plates 130, and the base plate 170 is used to close the bottom ends of the first heat exchange channel 150 and the second heat exchange channel 160. The second heat exchange channel 160 is formed between the base plate 170 and an adjacent first plate 120, or the first heat exchange channel 150 is formed between the base plate 170 and an adjacent second plate 130. Specifically, the base plate 170 has a first through hole 171 and a second through hole 172 spaced apart. The first through hole 171 and the second through hole 172 are arranged opposite to each other on both sides of the spacer 140. Both the first through hole 171 and the second through hole 172 are connected to the liquid storage component 110. The first through hole 171 is connected to the condensation channel 151, and the second through hole 172 is connected to the subcooling channel 152. The refrigerant in the condensation channel 151 can flow into the liquid storage component 110 through the first through hole 171, and the refrigerant in the liquid storage component 110 can flow into the subcooling channel 152 through the second through hole 172.
[0054] Preferably, the subcooled condenser 100 further includes a top plate 180. The top plate 180 is provided with a refrigerant inlet 181, a refrigerant outlet 182, a cooling water inlet 183, and a cooling water outlet 184. The top plate 180 is rectangular. The refrigerant inlet 181 and the refrigerant outlet 182 are arranged opposite each other along one diagonal of the top plate 180, and the cooling water inlet 183 and the cooling water outlet 184 are arranged opposite each other along the other diagonal of the top plate 180. Specifically, the refrigerant inlet 181 is connected to the condensing flow channel 151, the refrigerant outlet 182 is connected to the subcooling flow channel 152, and both the cooling water inlet 183 and the cooling water outlet 184 are connected to the second heat exchange flow channel 160.
[0055] In this embodiment, the liquid storage component 110 includes a third plate 111 and a fourth plate 115. The third plate 111 and the fourth plate 115 are stacked, forming a liquid storage cavity 114 between them, which is used to store refrigerant. Specifically, both the third plate 111 and the fourth plate 115 are located below the base plate 170. There are multiple third plates 111, each with a spaced-apart liquid storage inlet 112 and liquid storage outlet 113. Both the liquid storage inlet 112 and the liquid storage outlet 113 communicate with the liquid storage cavity 114. The liquid storage inlet 112 communicates with the first through hole 171, and the liquid storage outlet 113 communicates with the second through hole 172 to facilitate the liquid storage function. However, this is not the only embodiment. In other embodiments, the liquid storage component 110 can also be a liquid storage tank, which communicates with both the first through hole 171 and the second through hole 172.
[0056] The subcooled condenser 100 provided in this embodiment of the utility model has a plurality of first plates 120 and a plurality of second plates 130 arranged alternately in sequence. A first heat exchange channel 150 is formed between a first plate 120 and an adjacent second plate 130, and a second heat exchange channel 160 is formed between a first plate 120 and another adjacent second plate 130. The first heat exchange channel 150 is used for refrigerant flow, and the second heat exchange channel 160 is used for cooling water flow. Each partition 140 is disposed in a first heat exchange channel 150 to divide the first heat exchange channel 150 into a condensing channel 151 and a subcooling channel 152. The condensing channel 151 is connected to the subcooling channel 152 through a liquid storage device 110, which is used to store refrigerant. Compared with existing technologies, the subcooled condenser 100 provided by this utility model, due to the use of a first heat exchange channel 150 and a second heat exchange channel 160 arranged opposite each other on both sides of the first plate 120, and a partition 140 dividing the first heat exchange channel 150 into a condensing channel 151 and a subcooling channel 152, can achieve stable subcooling of the refrigerant, effectively improve heat exchange efficiency, enhance heat exchange performance, and rationally arrange the flow length of the refrigerant under different states, reducing refrigerant flow resistance and energy consumption. This results in a thermal management system with good heat exchange effect and high economic benefits.
[0057] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A subcooled condenser, characterized in that, It includes a liquid storage component, multiple first plates, multiple second plates, and multiple spacers. The multiple first plates and multiple second plates are arranged alternately in sequence. A first heat exchange channel is formed between a first plate and an adjacent second plate, and a second heat exchange channel is formed between a first plate and another adjacent second plate. The first heat exchange channel is used for the flow of refrigerant, and the second heat exchange channel is used for the flow of cooling water. Each of the partitions is disposed within a first heat exchange channel to divide the first heat exchange channel into a condensation channel and a subcooling channel. The condensation channel is connected to the subcooling channel through the liquid storage device, which is used to store refrigerant.
2. The subcooled condenser according to claim 1, characterized in that, The input end of the first heat exchange channel and the output end of the second heat exchange channel are both located at one end of the subcooled condenser along its length, and the output end of the first heat exchange channel and the input end of the second heat exchange channel are both located at the other end of the subcooled condenser along its length.
3. The subcooled condenser according to claim 1 or 2, characterized in that, The partition bar extends along the width direction of the subcooled condenser to divide the first heat exchange channel into a condensing channel and a subcooling channel arranged along the length direction of the subcooled condenser. The volume of the condensing channel is larger than the volume of the subcooling channel. The input end of the condensing channel, the output end of the condensing channel, the input end of the subcooling channel, and the output end of the subcooling channel are arranged sequentially along the length direction of the subcooled condenser.
4. The subcooled condenser according to claim 3, characterized in that, The first plate includes a first plate body and a first extension ring and a second extension ring connected to the first plate body. The first extension ring and the second extension ring are disposed opposite to each other on both sides of the first plate body. The spacer is connected to the first plate body. The second plate includes a second plate body. The first plate body has a first through hole and a second through hole spaced apart, and the second plate body has a third through hole and a fourth through hole spaced apart. The third through hole and the first through hole are at least partially aligned along the height direction of the subcooled condenser, and the fourth through hole and the second through hole are at least partially aligned along the height direction of the subcooled condenser. The first extension ring is disposed outside the first through hole and connected to an adjacent second plate body and communicates with the third through hole. The second extension ring is disposed outside the second through hole and connected to another adjacent second plate body and communicates with the fourth through hole.
5. The subcooled condenser according to claim 4, characterized in that, The second plate also includes a third extension ring and a fourth extension ring connected to the second plate body, the third extension ring and the fourth extension ring being disposed opposite to each other on both sides of the second plate body; The third extension ring is disposed outside the third through hole and is coaxially arranged and connected with the first extension ring of the adjacent first plate. The fourth extension ring is disposed outside the fourth through hole and is coaxially arranged and connected with the second extension ring of the adjacent first plate.
6. The subcooled condenser according to claim 5, characterized in that, The first plate also includes a first overlapping edge, which surrounds the body of the first plate. The second plate also includes a second overlapping edge, which surrounds the body of the second plate. The first overlapping edge and the second overlapping edge are connected.
7. The subcooled condenser according to claim 4, characterized in that, The number of the first through hole, the third through hole, and the first extension ring are all four, and the number of the second through hole, the fourth through hole, and the second extension ring are all two. The first plate body is rectangular, wherein the two second through holes are arranged opposite each other along one diagonal of the first plate body, the first and second first through holes are arranged opposite each other along the other diagonal of the first plate body, the third first through hole is arranged along the length of the first plate body between the first first through hole and the second through hole, and the fourth first through hole is arranged along the length of the first plate body between the second first through hole and the other second through hole.
8. The subcooled condenser according to claim 1 or 2, characterized in that, The subcooled condenser also includes a base plate, which is disposed below a plurality of first plates and a plurality of second plates. The base plate has a first through hole and a second through hole spaced apart. Both the first through hole and the second through hole are connected to the liquid storage component. The first through hole is connected to the condensation channel, and the second through hole is connected to the subcooling channel.
9. The subcooled condenser according to claim 1 or 2, characterized in that, The liquid storage component is a liquid storage tank; Alternatively, the liquid storage component may include a third plate and a fourth plate, which are stacked together, forming a liquid storage cavity between the third plate and the fourth plate.
10. A thermal management system, characterized in that, Including the subcooled condenser as described in any one of claims 1-9.