A high-efficiency heat dissipation device for a condenser tube

Abstract

The utility model relates to a technical field of home appliance especially relates to a condenser pipe high -efficient heat abstractor, connect the input and output of condenser pipe, including the casing and set up the moisture -proof cover of casing one side, the liquid inlet pipe is set up in the one side of casing, the moisture -proof cover one side is provided with the liquid outlet pipe, the liquid inlet pipe connects the output of condenser pipe, the liquid outlet pipe connects the input of condenser pipe, still be provided with the special-shaped pipe of intercommunication liquid inlet pipe and liquid outlet pipe in the casing, the top of casing is separated by a partition and has the fan chamber and the spray chamber of intercommunication, is provided with the spray mechanism in the spray chamber both sides of the fan chamber in the casing, is provided with 2 groups of fan mechanism in the fan chamber top in the casing, the water tank is still set up in the bottom of casing, the utility model discloses through fan mechanism and spray mechanism realizes the cooling liquid in condenser pipe to carry out double heat dissipation, while, cooperate fan mechanism and accelerate air flow, make the heat dissipation effect more remarkable, greatly improve the heat dissipation efficiency, can effectively avoid the surrounding environment to produce " heat pollution ".

Description

Technical Field

[0001] This utility model relates to the field of heat dissipation technology, and in particular to a high-efficiency heat dissipation device for condenser tubes. Background Technology

[0002] In industries such as chemical engineering, refrigeration, and power generation, condenser tubes are widely used as heat exchange devices. Their working principle involves coolant circulating within the tubes, absorbing heat and transferring it to the external environment for heat dissipation. However, most existing condenser tube cooling systems employ traditional air-cooled designs, relying solely on air convection for heat dissipation, resulting in low efficiency and difficulty in meeting the demands of high-load operation.

[0003] Furthermore, during the heat dissipation process, heat is transferred to the external environment, which can easily raise the ambient temperature around the device, creating "thermal pollution." Especially in summer when the ambient temperature is high, this "thermal pollution" not only affects the comfort of nearby residents or staff, but may also have adverse effects on the growth of other temperature-sensitive equipment or plants. Utility Model Content

[0004] In view of the shortcomings of the existing technology, this utility model provides a high-efficiency heat dissipation device for condenser tubes, which solves the problems of low heat dissipation efficiency and easy "thermal pollution" in the surrounding environment, thus affecting the surrounding environment.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A high-efficiency heat dissipation device for condenser tubes, connecting the input and output ends of the condenser tubes, includes a housing and a moisture-proof cover disposed on one side of the housing. An inlet pipe is disposed on one side of the housing, and an outlet pipe is disposed on the other side of the moisture-proof cover. The inlet pipe connects to the output end of the condenser tube, and the outlet pipe connects to the input end of the condenser tube. A shaped tube is also disposed inside the housing, with one end connected to the inlet pipe and the other end extending to the moisture-proof cover and connecting to the outlet pipe. The top of the housing is separated by a partition, providing a connected fan chamber and a spray chamber. Spray mechanisms are disposed on both sides of the spray chamber inside the housing. Two sets of fan mechanisms are disposed at the top of the fan chamber inside the housing. A water tank is disposed at the bottom of the housing. A water inlet pipe is disposed above the water tank inside the housing. The moisture-proof cover has a water inlet, and the water inlet pipe extends into the moisture-proof cover and passes through the water inlet. A water suction pipe is disposed above the bottom of the water tank inside the housing, extending into the moisture-proof cover and connecting to the spray mechanism. A water pump is also disposed on the water suction pipe.

[0007] Preferably, the housing has an air inlet on one side of the irregular tube, and a first mesh frame is provided on the air inlet; the housing has an air outlet on one side of the fan mechanism, and a second mesh frame is provided on the air outlet.

[0008] Preferably, both the first and second mesh frames have a plurality of small holes arranged in a rectangular array.

[0009] Preferably, the spraying mechanism includes a main pipe connected to a water pumping pipe, the main pipe being fixed at both ends of the casing, and a number of equally spaced branch pipes connected to the bottom of the main pipe, each of the branch pipes being connected to a spray plate, and a number of nozzles arranged in a rectangular array connected to the bottom of the spray plate, with the nozzles facing the irregularly shaped pipe.

[0010] Preferably, the fan mechanism includes two support columns fixedly connected to the top of the casing, and a support frame fixedly connected to the two support columns. A motor is provided on the inner side wall of the support frame, and a fan blade is sleeved on the shaft of the motor.

[0011] Preferably, the housing has a push-pull opening on one side of the water tank, through which the water tank can be pushed in and pulled out. The water tank also has a handle-free feature on one side and a water outlet on the other side, with a water outlet pipe installed on the inner wall of the outlet.

[0012] Preferably, the water tank is also equipped with a detachable water level detector.

[0013] Preferably, an inlet control valve is also provided on the inlet pipe inside the moisture-proof cover, and the inlet control valve is electrically connected to the water level detector. An outlet control valve is also provided on the outlet pipe.

[0014] Preferably, an observation window is also provided on one side of the moisture-proof cover.

[0015] Preferably, the irregularly shaped tube is arranged in an S-shaped reciprocating connection, and the irregularly shaped tube is made of a heat-conducting metal material.

[0016] Compared with the prior art, the high-efficiency heat dissipation device for condenser tubes provided by this utility model has the following beneficial effects:

[0017] This invention achieves dual heat dissipation of the coolant in the condenser tube through a fan mechanism and a spray mechanism. The spray mechanism sprays water droplets onto the surface of the shaped tube, allowing the heat of the coolant to be quickly transferred out through the shaped tube. At the same time, the fan mechanism accelerates the airflow, making the heat dissipation effect more significant and greatly improving the heat dissipation efficiency.

[0018] The water tank of this utility model is designed to be pushed in and pulled out, and is equipped with a handle-free design, making it convenient to remove the water tank for cleaning. At the same time, through the electrical connection between the detachable water level detector and the water inlet control valve, it can realize automated water level control and ensure continuous operation. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2This is a schematic diagram of the overall structure of the present invention from another perspective;

[0021] Figure 3 This is a schematic diagram of one front view of the present invention;

[0022] Figure 4 for Figure 3 Schematic diagram of section A;

[0023] Figure 5 for Figure 4 Schematic diagram of section B;

[0024] Figure 6 This is a top view of the present invention;

[0025] Figure 7 This is a schematic diagram of the spraying mechanism of this utility model.

[0026] The diagram is labeled as follows: 1. Housing; 11. Liquid inlet pipe; 12. Water inlet pipe; 13. Water inlet control valve; 14. Pumping pipe; 15. Partition plate; 16. First mesh frame; 17. Second mesh frame; 2. Moisture-proof cover; 21. Liquid outlet pipe; 22. Observation window; 3. Irregularly shaped pipe; 4. Water tank; 41. Handle-free; 42. Water outlet pipe; 43. Water outlet control valve; 5. Water pump; 6. Spraying mechanism; 61. Main flow pipe; 62. Diversion pipe; 63. Spray plate; 64. Nozzle; 7. Fan mechanism; 71. Support column; 72. Support frame; 73. Motor; 74. Fan blade; 8. Water level detector. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0028] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.

[0029] As one embodiment of this utility model, please refer to Figures 1 to 6As shown, a high-efficiency heat dissipation device for a condenser tube is provided, connecting the input and output ends of the condenser tube. It includes a housing 1 and a moisture shield 2 disposed on one side of the housing 1. An inlet pipe 11 is provided on one side of the housing 1, and an outlet pipe 21 is provided on one side of the moisture shield 2. The inlet pipe 11 is connected to the output end of the condenser tube, and the outlet pipe 21 is connected to the input end of the condenser tube. A special-shaped tube 3 is also provided inside the housing 1. The special-shaped tube 3 is arranged in an S-shaped reciprocating connection. The S-shaped reciprocating connection increases the contact area with the outside. The special-shaped tube 3 is made of a thermally conductive metal material, such as copper or aluminum, which has strong thermal conductivity and can quickly transfer the heat of the coolant in the tube to the tube wall. One end of the special-shaped tube 3 is connected to the inlet pipe 11, and the other end of the special-shaped tube 3 extends to the moisture shield 2 and is connected to the outlet pipe 21.

[0030] The bottom of the casing 1 is equipped with a water tank 4 that can be pushed in and pulled out. The casing 1 has a push-pull opening on one side of the water tank 4. The water tank 4 can be pushed in and pulled out through the push-pull opening. The water tank 4 is also equipped with a handle-free design 41 on one side. With the water tank 4 that can be pushed in and pulled out, and the handle-free design 41, the water tank 4 can be easily pulled out for cleaning.

[0031] A water outlet is also provided on one side of the water tank 4. A water outlet pipe 42 is provided on the inner wall of the water outlet. The water outlet pipe 42 is connected to an external drain pipe (not shown in the figure). A water outlet control valve 43 is also provided on the water outlet pipe 42. The water outlet control valve 43 is used to open and close the water outlet pipe 42. The water outlet pipe 42 is used to discharge the water in the water tank 4.

[0032] Inside the casing 1, above the water tank 4, there is a water inlet pipe 12. Specifically, the water inlet pipe 12 is set at an angle of 30 to 60 degrees towards the water tank 4. The moisture cover 2 has a water inlet. The water inlet pipe 12 extends into the moisture cover 2 and passes through the water inlet. Inside the casing 1, above the bottom of the water tank 4, there is a water suction pipe 14. The water suction pipe 14 extends into the moisture cover 2 and is connected to the spraying mechanism 6. A water pump 5 is also installed at a certain point on the water suction pipe 14. The water pump 5 is used to draw water from the water tank 4 through the water suction pipe 14 so that the drawn water can be used by the spraying mechanism 6, thereby achieving the effect of water recycling and avoiding waste of water resources.

[0033] Specifically, the top of the casing 1 is separated by a partition 15, which has a connected fan chamber and a spray chamber. Spraying mechanisms 6 are provided on both sides of the spray chamber inside the casing 1.

[0034] Please refer to Figure 4 and Figure 7As shown, the spraying mechanism 6 includes a main pipe 61 connected to the water pumping pipe 14. The main pipe 61 is fixed at both ends of the housing 1. The bottom of the main pipe 61 is connected to five equally spaced branch pipes 62. Each of the five branch pipes 62 is connected to a spray plate 63. The bottom of the spray plate 63 is connected to 40 nozzles 64 arranged in a rectangular array. The nozzles 64 are angled towards the irregular tube 3. The angled design towards the irregular tube 3 and the rectangular array of nozzles can make the sprayed water or water droplets completely cover the irregular tube 3, so as to make the heat dissipation effect more sufficient.

[0035] It should be added that the coolant in the condenser tube flows from the output end to the input end of the condenser tube, that is, the coolant flows from the inlet pipe 11 through the shaped pipe 3 to the outlet pipe 21. The coolant flows from bottom to top in the shaped pipe 3 and forms convection with the spray water of the spray mechanism 6. This design can make the coolant that finally flows out of the outlet pipe 21 have a better heat dissipation effect.

[0036] Please refer to Figures 4-5 As shown, two sets of fan mechanisms 7 are provided at the top of the fan cavity inside the housing 1. The two sets of fan mechanisms 7 are spaced apart. Each set of fan mechanisms 7 includes two support columns 71 that are fixedly connected to the top of the housing 1. The two support columns 71 are fixedly connected to a support frame 72. A motor 73 is provided on the inner side wall of the support frame 72. The rotating shaft of the motor 73 is fitted with a fan blade 74.

[0037] More specifically, the housing 1 has an air inlet on one side of the irregular tube 3 and an air outlet on one side of the fan blade 74 of the fan mechanism 7. The fan drives the shaft to rotate, thereby driving the fan blade 74 to rotate. The rotation of the fan blade 74 allows the air inside the housing 1 to enter through the air inlet and exit through the air outlet, thereby constantly replacing the air inside the housing 1. At the same time, it carries away the heat inside the housing 1, making the heat dissipation effect more significant.

[0038] Specifically, a first mesh frame 16 is installed on the air inlet, and a second mesh frame 17 is installed on the air outlet. Both the first mesh frame 16 and the second mesh frame 17 have several small holes arranged in a rectangular array. Both the first frame and the second frame have a certain dustproof function and prevent small animals from accidentally entering, ensuring the safety and reliability of the device.

[0039] For more details, please refer to Figure 6As shown, a detachable water level detector 8 is also installed on the water tank 4. The water inlet pipe 12 is connected to an external faucet (not shown in the figure). The water inlet pipe 12 is also equipped with a water inlet control valve 13 located inside the moisture cover 2. The water inlet control valve 13 is electrically connected to the water level detector 8. The water level detector 8 can be set to a preset water level range value, which can have a maximum water level and a minimum water level. When the water level in the water tank 4 evaporates due to the increase in temperature and gradually decreases, the water level in the water tank 4 decreases until it is lower than the minimum water level of the preset water level range value. At this time, the water level detector 8 drives the water inlet control valve 13 to open, and the water flows into the water tank 4 from the water inlet pipe 12. The water level in the water tank 4 rises until it is higher than the maximum water level of the preset water level range value. At this time, the water level detector 8 drives the water inlet control valve 13 to close, and the water flows into the water tank 4 from the stop water inlet pipe 12.

[0040] The moisture cover 2 is also equipped with an observation window 22 on the side opposite to the housing 1. The observation window 22 is a transparent polycarbonate plate, which is fixed to the moisture cover 2 by a sealing strip, so that the staff can easily observe the internal conditions.

[0041] Working process and working principle:

[0042] When the device starts operating, the coolant with a higher temperature inside the condenser tube flows into the shaped tube 3 through the inlet pipe 11. Because the shaped tube 3 adopts an S-shaped reciprocating structure, it increases the contact area with the outside environment, and its brass material has good thermal conductivity, which can quickly transfer the heat of the coolant inside the tube to the tube wall.

[0043] At the same time, water pump 5 starts, transporting water from water tank 4 to main pipe 61 through pumping pipe 14. The water then flows into various branch pipes 62 within main pipe 61, and then into spray plate 63. Finally, it is evenly sprayed onto the surface of shaped pipe 3 in the form of fine water droplets through nozzles 64. Upon contact with the surface of shaped pipe 3, the water droplets absorb heat and evaporate rapidly, or drip back into water tank 4, thus achieving water recycling.

[0044] During the spray cooling process, both sets of fan mechanisms 7 are also started simultaneously. The motor 73 drives the fan blades 74 to rotate, causing the outside air to enter the casing 1 after being filtered through the first mesh frame 16 of the air inlet. As the air flows, it passes over the surface of the shaped tube 3, carrying away the heat emitted by the shaped tube 3. Then, it enters the air outlet at the fan cavity through the baffle 15, and finally exits the casing 1 through the second mesh frame 17 of the air outlet, forming a forced air-cooling cycle, which further enhances the heat dissipation effect.

[0045] The water level detector 8 inside the water tank 4 constantly monitors the water level. When the water level is lower than the minimum water level of the preset water level range, the water level detector 8 sends a signal to the water inlet control valve 13. Upon receiving the signal, the water inlet control valve 13 automatically opens, and external water is supplied to the water tank 4 through the water inlet pipe 12. When the water level rises to the maximum water level of the preset water level range, the water level detector 8 sends a signal, and the water inlet control valve 13 closes, stopping the water supply. This achieves automatic control of the water level in the water tank 4, ensuring the continuous and stable operation of the device.

[0046] When cleaning the water tank 4 is required, the operator can hold the handle 41 on the water tank 4 and pull the water tank 4 out of the housing 1 along the sliding opening. After cleaning, it can be pushed back into place. The operation is simple and convenient. If the water level detector 8 malfunctions, since the water level detector 8 is a detachable connection (bolted thread connection), the operator can easily disassemble it for repair or replacement. Through the observation window 22 on the moisture cover 2, the operator can observe the working status of the water pump 5 inside the moisture cover 2 and the connection status of the internal pipelines of the moisture cover 2 at any time, and promptly detect and deal with any potential problems.

[0047] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A high-efficiency heat dissipation device for a condenser tube, comprising connecting the input end and the output end of a condenser tube, characterized in that, The device includes a casing and a moisture-proof cover on one side of the casing. A liquid inlet pipe is located on one side of the casing, and a liquid outlet pipe is located on the other side of the moisture-proof cover. The liquid inlet pipe connects to the output end of the condenser tube, and the liquid outlet pipe connects to the input end of the condenser tube. A shaped tube is also installed inside the casing, with one end connected to the liquid inlet pipe and the other end extending to the moisture-proof cover and connecting to the liquid outlet pipe. The top of the casing is separated by a partition, creating a connected fan chamber and a spray chamber. Spraying mechanisms are located on both sides of the spray chamber inside the casing. Two sets of fan mechanisms are located at the top of the fan chamber inside the casing. A water tank is located at the bottom of the casing, with a water inlet pipe located above the water tank inside the casing. The moisture-proof cover has a water inlet, and the water inlet pipe extends into the moisture-proof cover and passes through the water inlet. A water suction pipe is located above the bottom of the water tank inside the casing, extending into the moisture-proof cover and connecting to the spraying mechanism. A water pump is also installed on the water suction pipe.

2. The high-efficiency heat dissipation device for condenser tubes as described in claim 1, characterized in that, The casing has an air inlet on one side of the irregular tube, and a first mesh frame is provided on the air inlet. The casing has an air outlet on one side of the fan mechanism, and a second mesh frame is provided on the air outlet.

3. The high-efficiency heat dissipation device for condenser tubes as described in claim 2, characterized in that, Both the first and second mesh frames have several small holes arranged in a rectangular array.

4. The high-efficiency heat dissipation device for condenser tubes as described in claim 1, characterized in that, The spraying mechanism includes a main pipe connected to a water pumping pipe, which is fixed at both ends of the machine casing. Several equally spaced branch pipes are connected to the bottom of the main pipe, and each branch pipe is connected to a spray plate. Several nozzles arranged in a rectangular array are connected to the bottom of the spray plate, with the nozzles facing the irregularly shaped pipe.

5. The high-efficiency heat dissipation device for condenser tubes as described in claim 1, characterized in that, The fan mechanism includes two support columns fixedly connected to the top of the casing, and a support frame fixedly connected to the two support columns. A motor is installed on the inner side wall of the support frame, and a fan blade is sleeved on the shaft of the motor.

6. The high-efficiency heat dissipation device for condenser tubes as described in claim 1, characterized in that, The casing has a push-pull opening on one side of the water tank, through which the water tank can be pushed in and pulled out. The water tank also has a handle-free feature on one side and a water outlet on the other side, with a water outlet pipe installed on the inner wall of the outlet.

7. The high-efficiency heat dissipation device for condenser tubes as described in claim 1, characterized in that, The water tank is also equipped with a detachable water level detector.

8. The high-efficiency heat dissipation device for condenser tubes as described in claim 1, characterized in that, An inlet control valve is also installed on the inlet pipe inside the moisture-proof cover. The inlet control valve is electrically connected to the water level detector. An outlet control valve is also installed on the outlet pipe.

9. The high-efficiency heat dissipation device for condenser tubes as described in claim 1, characterized in that, The moisture-proof cover also has an observation window on one side.

10. The high-efficiency heat dissipation device for condenser tubes as described in claim 1, characterized in that, The irregularly shaped tubes are arranged in an S-shaped reciprocating connection, and the irregularly shaped tubes are made of thermally conductive metal material.

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