High-efficiency dewatering device for iron concentrate powder processing

Abstract

The utility model provides a kind of efficient dewatering device for iron concentrate powder processing belongs to mineral processing field, including equipment platform, the top of equipment platform is provided with the dehydration component for iron concentrate powder drying, the inside of dehydration component is provided with the conveying component for transporting iron concentrate powder, the inside of dehydration component is provided with the conveying component for conveying inert gas. The utility model is provided with dehydration component, moisture sensor and wet exhaust fan, when using, heating wire is evenly distributed in drying cavity inner wall, heat energy is converted by electric energy, iron concentrate powder can be heated quickly and evenly, drying time is greatly shortened, at the same time, closed drying machine shell and cavity reduce heat loss, humidity sensor and wet exhaust fan linkage, monitor and adjust cavity humidity in real time, avoid incomplete drying due to water vapor residue.

Description

Technical Field

[0001] This utility model relates to the field of mineral processing, and more specifically, to a high-efficiency dehydration device for processing iron concentrate. Background Technology

[0002] As a major raw material for steel smelting, the output and quality of iron concentrate directly affect the efficiency of steel production and product performance. In order to meet the growing demand for steel, the beneficiation, processing and purification technologies of iron concentrate are constantly being innovated to improve the grade and output of iron concentrate.

[0003] In the steelmaking process, iron concentrate particles are small, have a large specific surface area, strong surface moisture adsorption capacity, and a certain degree of viscosity, making moisture removal difficult. The moisture content of iron concentrate directly affects the energy consumption and efficiency of subsequent processes such as sintering and pelletizing. Excessive moisture content leads to increased fuel consumption, equipment clogging, and reduced production efficiency. To address this, a high-efficiency dehydration device for iron concentrate processing is proposed. Utility Model Content

[0004] The purpose of this invention is to address the current problem in steel smelting where fine iron concentrate particles have a large specific surface area, strong surface moisture adsorption capacity, and a certain degree of viscosity, making moisture removal difficult. The moisture content of iron concentrate directly affects the energy consumption and efficiency of subsequent processes such as sintering and pelletizing. Excessive moisture content leads to increased fuel consumption, equipment buildup, and reduced production efficiency.

[0005] To achieve the above-mentioned objectives, this utility model provides the following technical solution:

[0006] The present invention is as follows: a high-efficiency dehydration device for processing iron concentrate, comprising an equipment platform, a dehydration component for drying iron concentrate is provided on the top of the equipment platform, a conveying component for transporting iron concentrate is provided inside the dehydration component, and a conveying component for conveying inert gas is provided inside the dehydration component.

[0007] The dehydration assembly includes a dryer housing fixedly connected to the top of the equipment platform. A drying chamber is fixedly connected inside the dryer housing. Heating wires are provided on the inner wall of the drying chamber. Several heating wires are arranged opposite each other and evenly distributed. Several air holes are opened on the top of the drying chamber.

[0008] As a preferred technical solution of this utility model, the conveying assembly includes a vibrating motor bolted to the top of the equipment platform, a conveyor belt fixedly connected to the output end of the vibrating motor, a drive motor built into the conveyor belt, a spring fixedly connected to the top of the equipment platform, and a plurality of springs having their ends away from the equipment platform fixedly connected to the bottom of the conveyor belt.

[0009] As a preferred technical solution of this utility model, the conveying assembly includes a centrifugal fan bolted to the side wall of the dryer housing, the output end of the centrifugal fan is connected to a conveying pipe, the conveying pipe passes through the side wall of the dryer housing, and the end of the exhaust pipe away from the centrifugal fan is connected to a gas storage tank.

[0010] As a preferred technical solution of this utility model, a dehumidification pipe is connected to the side wall of the drying chamber, and a dehumidification fan is provided at the end of the dehumidification pipe away from the drying chamber. A humidity sensor is provided on the dehumidification pipe, and the humidity sensor is electrically connected to the dehumidification fan.

[0011] As a preferred technical solution of this utility model, a control panel is provided on the side wall of the dryer shell, and the control panel is electrically connected to the heating wire.

[0012] As a preferred technical solution of this utility model, a rotating motor is bolted to the side wall of the dryer shell, and the output ends of the two rotating motors are respectively fixedly connected to a centrifugal fan and a dehumidifying fan.

[0013] As a preferred technical solution of this utility model, a shock-absorbing pad is installed at the bottom of the equipment platform, and the shock-absorbing pad is made of rubber.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] 1. With the dehydration components, dehumidification fan and humidity sensor set up, the heating wire is evenly distributed on the inner wall of the drying chamber during use. It converts electrical energy into heat energy, which can quickly and evenly heat the iron concentrate powder, greatly shortening the drying time. At the same time, the closed dryer shell and chamber reduce heat loss. The humidity sensor is linked with the dehumidification fan to monitor and adjust the humidity in the chamber in real time, avoiding incomplete drying due to water vapor residue.

[0016] 2. Through the set conveying components, during use, the centrifugal fan fills the drying chamber with inert gas from the gas storage tank through the conveying pipeline, replacing the internal air and creating an oxygen-free environment, which effectively inhibits the oxidation of iron concentrate and avoids quality deterioration caused by oxidation. Attached Figure Description

[0017] Figure 1 A schematic diagram of the structure of a high-efficiency dehydration device for processing iron concentrate provided by this utility model;

[0018] Figure 2 A left-side view of the structure of a high-efficiency dehydration device for processing iron concentrate provided by this utility model;

[0019] Figure 3 This utility model provides a high-efficiency dehydration device for processing iron concentrate. Figure 2Planar sectional view at point AA;

[0020] Figure 4 This utility model provides a high-efficiency dehydration device for processing iron concentrate. Figure 2 A three-dimensional sectional view at point BB;

[0021] Figure 5 This utility model provides a high-efficiency dehydration device for processing iron concentrate. Figure 2 A planar sectional view at point CC.

[0022] The diagram shows: 1. Equipment platform; 2. Dehydration assembly; 3. Conveying assembly; 4. Transport assembly; 5. Exhaust pipe; 6. Dehumidifying fan; 7. Humidity sensor; 8. Control panel; 9. Rotary motor; 10. Shock-absorbing pad; 201. Dryer outer shell; 202. Drying chamber; 203. Heating wire; 204. Air vent; 301. Vibrating motor; 302. Conveyor belt; 303. Spring; 401. Centrifugal fan; 402. Transport pipe; 403. Gas storage tank. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.

[0024] Therefore, the following detailed description of the embodiments of this utility model is not intended to limit the scope of the claimed utility model, but merely to illustrate some embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0025] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0026] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0027] like Figure 1 As shown, this embodiment proposes a high-efficiency dehydration device for iron concentrate processing, including an equipment platform 1, a dehydration component 2 for drying iron concentrate is provided on the top of the equipment platform 1, a conveying component 3 for transporting iron concentrate is provided inside the dehydration component 2, and a conveying component 4 for conveying inert gas is provided inside the dehydration component 2.

[0028] like Figure 3 As shown, the dehydration assembly 2 includes a dryer housing 201 fixedly connected to the top of the equipment platform 1. A drying chamber 202 is fixedly connected inside the dryer housing 201, forming a closed space to reduce heat loss and maintain a stable heating environment. Heating wires 203 are installed on the inner wall of the drying chamber 202, with several heating wires 203 arranged opposite each other and evenly distributed. The heating wires 203 can achieve rapid heating, precise temperature control, and improve the dehydration efficiency of the iron concentrate. Several air holes 204 are opened at the top of the drying chamber 202. In use, the dryer housing 201 is fixed to the equipment platform 1, forming the drying chamber 202 inside, providing space for drying the iron concentrate. When the heating wires 203 are energized, heat is generated through the thermal effect of the current, heating the iron concentrate inside the drying chamber 202, causing it to evaporate and discharge moisture through the air holes 204.

[0029] like Figure 3 As shown, the conveying assembly 3 includes a vibrating motor 301 bolted to the top of the equipment platform 1. A conveyor belt 302 is fixedly connected to the output end of the vibrating motor 301. The conveyor belt 302 has a built-in drive motor. The vibrating motor 301 vibrates to prevent the accumulation of iron concentrate. Springs 303 are fixedly connected to the top of the equipment platform 1. Several springs 303 have their ends furthest from the equipment platform 1 fixedly connected to the bottom of the conveyor belt 302. The springs 303 dampen vibrations, reducing equipment wear, extending service life, and minimizing vibration interference to the surrounding environment and other equipment. In use, after the vibrating motor 301 is powered on, the vibration causes the connected conveyor belt 302 to vibrate, preventing the iron concentrate from accumulating or sticking. The drive motor built into the conveyor belt 302 drives the conveyor belt 302 through a transmission device, achieving continuous conveying of iron concentrate. The springs 303 at the top of the equipment platform 1 are connected to the bottom of the conveyor belt 302, providing buffering and damping during vibration, reducing the impact of vibration on the equipment platform 1 and other components.

[0030] like Figure 5 As shown, the conveying assembly 4 includes a centrifugal fan 401 bolted to the side wall of the dryer housing 201. The output end of the centrifugal fan 401 is connected to a conveying pipe 402, which penetrates the side wall of the dryer housing 201. The end of the conveying pipe 402 away from the centrifugal fan 401 is connected to a gas storage tank 403. The gas storage tank 403 contains inert gas. Conveying the inert gas can expel oxygen from the drying chamber 202, preventing the iron concentrate from oxidizing at high temperatures and ensuring product quality. During use, the impeller of the centrifugal fan 401 rotates, giving the internal air kinetic energy and expelling it, creating a negative pressure at the air inlet. This draws the inert gas from the gas storage tank 403 into the conveying pipe 402 and into the drying chamber 202 through the vent 204 at the top of the drying chamber 202.

[0031] like Figure 1 and Figure 4As shown, a dehumidification pipe 5 is connected to the side wall of the drying chamber 202. A dehumidifying fan 6 is installed at the end of the dehumidification pipe 5 away from the drying chamber 202. A humidity sensor 7 is installed on the dehumidification pipe 5 and is electrically connected to the dehumidifying fan 6. During use, the water vapor evaporated from the iron concentrate is discharged through the dehumidification pipe 5 on the side wall of the drying chamber 202. The humidity sensor 7 on the dehumidification pipe 5 monitors the air humidity in real time. When the humidity reaches a set threshold, it sends a signal to the dehumidifying fan 6 to adjust the power of the dehumidifying fan 6 and control the dehumidification speed.

[0032] like Figure 1 As shown, a control panel 8 is installed on the side wall of the dryer housing 201, and the control panel 8 is electrically connected to the heating wire 203. In use, the control panel 8 is electrically connected to all components of the device, and the operator sets parameters such as the temperature of the heating wire 203, the speed of the conveyor belt 302, and the power of the rotating motor 9 through the control panel 8, and monitors the operating status of the equipment in real time.

[0033] like Figure 1 As shown, a rotary motor 9 is bolted to the side wall of the dryer housing 201. The output ends of the two rotary motors 9 are fixedly connected to the centrifugal fan 401 and the dehumidifying fan 6, respectively. In use, the rotary motors 9 drive the centrifugal fan 401 and the dehumidifying fan 6 to operate. The fan impellers rotate, creating a negative pressure at the air inlet or outlet, which draws in the inert gas in the gas storage tank 403 through the conveying pipe 402, or discharges the humid air inside the drying chamber 202 through the exhaust pipe 5.

[0034] like Figure 1 As shown, a shock-absorbing pad 10 is installed at the bottom of the equipment platform 1. The shock-absorbing pad 10 is made of rubber. In use, the shock-absorbing pad 10 is made of rubber material. When the vibration motor 301, centrifugal fan 401 and other components vibrate during operation, the shock-absorbing pad 10 absorbs the vibration energy through its own elastic deformation, reducing the transmission of vibration to the ground and the surrounding environment.

[0035] Specifically, in operation, this high-efficiency dehydration device for iron concentrate processing works as follows: The centrifugal fan 401 impeller rotates by rotating the motor 9, causing the internal air to gain kinetic energy and be discharged. A negative pressure is created at the air inlet, drawing in the inert gas from the gas storage tank 403 through the conveying pipe 402, and then sending it into the drying chamber 202 through the air hole 204 at the top of the drying chamber 202 (e.g., ...). Figure 5 As shown), after the vibrating motor 301 is powered on, the vibration causes the connected conveyor belt 302 to vibrate, preventing the iron concentrate from accumulating or sticking. The drive motor built into the conveyor belt 302 drives the conveyor belt 302 to operate through a transmission device, realizing the continuous conveying of iron concentrate. The spring 303 at the top of the equipment platform 1 is connected to the bottom of the conveyor belt 302, which plays a buffering and shock-absorbing role during vibration, reducing the impact of vibration on the equipment platform 1 and other components (such as...). Figure 3 As shown), the dryer outer shell 201 is fixed to the equipment platform 1, forming a drying chamber 202 inside, providing space for drying iron concentrate. When the heating wire 203 is energized, heat is generated through the thermal effect of the current, heating the iron concentrate inside the drying chamber 202, causing it to evaporate and discharge moisture through the vents 204 (as shown). Figure 3 As shown), during the drying process, the water vapor evaporated from the iron concentrate is discharged through the exhaust pipe 5 on the side wall of the drying chamber 202. The humidity sensor 7 on the exhaust pipe 5 monitors the gas humidity in real time. When the humidity reaches a set threshold, it sends a signal to the dehumidifier 6 to adjust the power of the dehumidifier 6 and control the dehumidification speed (e.g., as shown). Figure 1 and Figure 4 (As shown).

[0036] All technical features in this embodiment can be freely combined according to actual needs.

[0037] The above embodiments are preferred implementations of this utility model. In addition, this utility model can also be implemented in other ways. Any obvious substitutions without departing from the concept of this technical solution are within the protection scope of this utility model.

Claims

1. A high-efficiency dehydration device for processing iron concentrate, comprising an equipment platform (1), characterized in that, The top of the equipment platform (1) is provided with a dehydration component (2) for drying iron concentrate, and the inside of the dehydration component (2) is provided with a conveying component (3) for transporting iron concentrate, and the inside of the dehydration component (2) is provided with a conveying component (4) for conveying inert gas. The dehydration assembly (2) includes a dryer housing (201) fixedly connected to the top of the equipment platform (1). A drying chamber (202) is fixedly connected inside the dryer housing (201). A heating wire (203) is provided on the inner wall of the drying chamber (202). Several heating wires (203) are arranged opposite each other and evenly distributed. Several air holes (204) are opened on the top of the drying chamber (202).

2. The high-efficiency dehydration device for iron concentrate processing according to claim 1, characterized in that, The conveying assembly (3) includes a vibration motor (301) bolted to the top of the equipment platform (1). The output end of the vibration motor (301) is fixedly connected to a conveyor belt (302). The conveyor belt (302) has a built-in drive motor. A spring (303) is fixedly connected to the top of the equipment platform (1). One end of several springs (303) away from the equipment platform (1) is fixedly connected to the bottom of the conveyor belt (302).

3. The high-efficiency dehydration device for iron concentrate processing according to claim 1, characterized in that, The conveying assembly (4) includes a centrifugal fan (401) bolted to the side wall of the dryer housing (201). The output end of the centrifugal fan (401) is connected to a conveying pipe (402). The conveying pipe (402) penetrates the side wall of the dryer housing (201). The end of the conveying pipe (402) away from the centrifugal fan (401) is connected to a gas storage tank (403).

4. The high-efficiency dehydration device for iron concentrate processing according to claim 2, characterized in that, A dehumidification pipe (5) is connected to the side wall of the drying chamber (202). A dehumidification fan (6) is provided at the end of the dehumidification pipe (5) away from the drying chamber (202). A humidity sensor (7) is provided on the dehumidification pipe (5). The humidity sensor (7) is electrically connected to the dehumidification fan (6).

5. The high-efficiency dehydration device for iron concentrate processing according to claim 2, characterized in that, A control panel (8) is provided on the side wall of the dryer housing (201), and the control panel (8) is electrically connected to the heating wire (203).

6. The high-efficiency dehydration device for iron concentrate processing according to claim 4, characterized in that, A rotating motor (9) is bolted to the side wall of the dryer housing (201), and the output ends of the two rotating motors (9) are fixedly connected to the centrifugal fan (401) and the dehumidifying fan (6), respectively.

7. The high-efficiency dehydration device for iron concentrate processing according to claim 1, characterized in that, The bottom of the equipment platform (1) is equipped with a shock-absorbing pad (10), which is made of rubber.

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