High-efficiency heavy oil high-temperature heating device capable of preventing deviation sintering

Abstract

The utility model provides a high -efficient anti -deviation sintering coke's heavy oil high temperature heating device belongs to the technical field of petrochemical equipment, including base, fixedly connected in the transfer pump of base lateral wall, the suction and exhaust pipe of intercommunication in transfer pump lateral wall, intercommunication in transfer pump lateral wall's transfer pipe, intercommunication in the end of transfer pipe's liquid storage tank, fixedly connected in the heating assembly of base lateral wall, hinged in the stirring assembly of heating assembly lateral wall and intercommunication in the blanking assembly of heating assembly bottom. The utility model discloses through the cooperation of each component, realized the heavy oil heating treatment of high -efficient anti -deviation sintering coke, and the cooperation of support leg and connecting shell has lifted the installation height of heating container, and provided the convenient space for blanking operation, and the heating pipe of connecting shell inner chamber and the heating ring of inner bag surface constitute double heating system, and cooperate the stirring shaft of motor drive and realize three -dimensional type even heating, effectively prevent heavy oil local overheating coking.

Description

Technical Field

[0001] This utility model belongs to the field of petrochemical equipment technology, specifically relating to a high-efficiency heavy oil high-temperature heating device that prevents uneven sintering and coking. Background Technology

[0002] In the petrochemical industry, the development of high-temperature heavy oil heating devices began with simple autoclave heating systems in the early 20th century, primarily employing traditional methods such as direct fire heating or steam coils. With advancements in refining technology, electric heating and heat transfer oil circulation systems emerged in the mid-20th century, improving heating efficiency and temperature control accuracy. In the 21st century, with the development of materials science and automatic control technology, modern heavy oil heating devices have gradually achieved modular design and intelligent temperature control. These devices are mainly used in industrial scenarios such as heavy oil pretreatment in refineries, delayed coking feedstock heating, marine fuel oil blending, and asphalt production, playing a crucial role, especially in processing high-viscosity, coking-prone heavy oils. Currently, with the increasing trend towards heavier crude oil, efficient anti-coking heavy oil heating technology has become an important research direction in the petroleum processing field.

[0003] Existing heavy oil heating devices generally suffer from uneven heating and coking caused by local overheating. Traditional single-point heating methods are difficult to meet the heat conduction requirements of high-viscosity heavy oil, and the stirring system is often separated from the heating unit, resulting in high energy consumption and low thermal efficiency. Therefore, a high-efficiency heavy oil high-temperature heating device with anti-scorching and coking capabilities has emerged. Utility Model Content

[0004] The purpose of this invention is to provide a high-efficiency heavy oil high-temperature heating device that prevents uneven sintering and coking, in order to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A high-efficiency heavy oil high-temperature heating device for preventing uneven sintering and coking includes, The base, a transfer pump fixedly connected to the side wall of the base, a suction pipe connected to the side wall of the transfer pump, a transfer pipe connected to the side wall of the transfer pump, a storage tank connected to the end of the transfer pipe, a heating assembly fixedly connected to the side wall of the base, a stirring assembly hinged to the side wall of the heating assembly, and a feeding assembly connected to the bottom of the heating assembly. The heating assembly includes a support leg fixedly connected to the side wall of the base, a connecting shell fixedly connected to the side wall of the support leg, an auxiliary seat fixedly connected to the side wall of the connecting shell, a connecting seat fixedly connected to the surface of the connecting shell, a locking seat fixedly connected to the top of the connecting shell, and a heating tube adapted to be installed in the inner cavity of the connecting shell.

[0006] As a preferred embodiment of this utility model, the stirring assembly includes an inner liner movably connected to the inner wall of the connecting shell, a heating ring fixedly connected to the surface of the inner liner, and a latch hinged to the side wall of the inner liner.

[0007] As a preferred embodiment of the present invention, the stirring assembly further includes a cover plate connected to the side wall of the connecting seat via a bearing, and a motor adapted to be installed on the side wall of the cover plate.

[0008] As a preferred embodiment of the present invention, the stirring assembly further includes a stirring shaft fixedly connected to the output end of the motor, and a cylinder hinged to the side wall of the cover plate.

[0009] As a preferred embodiment of this utility model, the feeding assembly includes a fixed plate fixedly connected to the side wall of the support leg, a transmission rod rotatably connected to the inner wall of the fixed plate, and a first helical gear fixedly connected to the end of the transmission rod.

[0010] As a preferred embodiment of the present invention, the feeding assembly further includes a second helical gear meshing with the side wall of the first helical gear, and a threaded sleeve fixedly connected to the side wall of the second helical gear.

[0011] As a preferred embodiment of the present invention, the feeding assembly further includes a lead screw threaded to the inner wall of the threaded sleeve, a feeding tube sleeved on the surface of the threaded sleeve, and a pipe joint communicating with the side wall of the feeding tube.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: through the coordinated use of various components, efficient and anti-coking heavy oil heating treatment is achieved; the cooperation between the support legs and the connecting shell raises the installation height of the heating container, providing convenient space for material feeding operations; the heating tube in the inner cavity of the connecting shell and the heating ring on the surface of the inner liner constitute a dual heating system, which, together with the motor-driven stirring shaft, achieves three-dimensional uniform heating, effectively preventing local overheating and coking of the heavy oil; the hinge mechanism between the cylinder and the cover plate, through the support cooperation of the auxiliary seat and the connecting seat, realizes the safe opening and closing of the heating container; the helical gear transmission component drives the threaded sleeve and the screw thread transmission, precisely controlling the opening and closing degree of the feeding pipe; the cooling structure composed of the transfer pump, the storage tank and the connecting shell can automatically adjust the oil temperature before feeding, so that the device simultaneously possesses comprehensive performance such as uniform heating, anti-coking, safe operation and precise temperature control, which greatly improves the efficiency and quality stability of heavy oil processing compared with traditional equipment. Attached Figure Description

[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them: Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the heating component of this utility model; Figure 3 This is a schematic diagram of the stirring assembly of this utility model; Figure 4 This is a schematic diagram of the feeding component of this utility model.

[0014] In the diagram: 101, base; 102, transfer pump; 103, suction pipe; 104, transfer pipe; 105, storage tank; 106, heating assembly; 106a, support leg; 106b, connecting shell; 106c, auxiliary seat; 106d, connecting seat; 106e, locking seat; 106f, heating tube; 107, stirring assembly; 107a, inner liner; 107b, heating ring; 107c, latch; 107d, cover plate; 107e, motor; 107f, stirring shaft; 107g, cylinder; 108, feeding assembly; 108a, fixing plate; 108b, transmission rod; 108c, first helical gear; 108d, second helical gear; 108e, threaded sleeve; 108f, lead screw; 108g, feeding pipe; 108h, pipe joint. Detailed Implementation

[0015] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0016] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0017] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0018] Example Reference Figures 1-4 This embodiment of the present invention provides a high-efficiency heavy oil high-temperature heating device for preventing uneven sintering and coking, comprising: The system includes a base 101, a transfer pump 102 fixedly connected to the side wall of the base 101, a suction pipe 103 connected to the side wall of the transfer pump 102, a transfer pipe 104 connected to the side wall of the transfer pump 102, a storage tank 105 connected to the end of the transfer pipe 104, a heating assembly 106 fixedly connected to the side wall of the base 101, a stirring assembly 107 hinged to the side wall of the heating assembly 106, and a feeding assembly 108 connected to the bottom of the heating assembly 106. The heating assembly 106 includes a support leg 106a fixedly connected to the side wall of the base 101, a connecting shell 106b fixedly connected to the side wall of the support leg 106a, an auxiliary seat 106c fixedly connected to the side wall of the connecting shell 106b, a connecting seat 106d fixedly connected to the surface of the connecting shell 106b, a locking seat 106e fixedly connected to the top of the connecting shell 106b, and a heating tube 106f adapted to be installed in the inner cavity of the connecting shell 106b.

[0019] Specifically, the support leg 106a is designed to increase the height of the connecting shell 106b above the ground, which facilitates subsequent material unloading. The heating tube 106f is located at the bottom of the inner cavity of the connecting shell 106b, which facilitates heating of the heavy oil from the bottom and ensures uniform heating of the heavy oil.

[0020] Furthermore, the stirring assembly 107 includes an inner liner 107a movably connected to the inner wall of the connecting shell 106b, a heating ring 107b fixedly connected to the surface of the inner liner 107a, and a latch 107c hinged to the side wall of the inner liner 107a. The stirring assembly 107 also includes a cover plate 107d connected to the side wall of the connecting seat 106d via a bearing, and a motor 107e adapted to be installed on the side wall of the cover plate 107d. The stirring assembly 107 also includes a stirring shaft 107f fixedly connected to the output end of the motor 107e, and a cylinder 107g hinged to the side wall of the cover plate 107d.

[0021] The bottom of the cylinder 107g is hinged to the inner wall of the auxiliary seat 106c. When the cylinder 107g extends or retracts, it pulls the cover plate 107d, ensuring that the cover plate 107d can be opened and closed quickly. At the same time, by controlling the cover plate 107d through the cylinder 107g, it can be ensured that the residual heavy oil will not splash onto the personnel when the device is opened and closed, thus ensuring the personal safety of the staff. The heating ring 107b uses induction heating to heat the inner liner 107a.

[0022] Preferably, the unloading assembly 108 includes a fixed plate 108a fixedly connected to the side wall of the support leg 106a, a transmission rod 108b rotatably connected to the inner wall of the fixed plate 108a, and a first helical gear 108c fixedly connected to the end of the transmission rod 108b. The unloading assembly 108 also includes a second helical gear 108d meshing with the side wall of the first helical gear 108c, and a threaded sleeve 108e fixedly connected to the side wall of the second helical gear 108d. The unloading assembly 108 also includes a lead screw 108f threadedly connected to the inner wall of the threaded sleeve 108e, an unloading tube 108g sleeved on the surface of the threaded sleeve 108e, and a pipe joint 108h communicating with the side wall of the unloading tube 108g.

[0023] It should be noted that the discharge pipe 108g is connected to the bottom of the connecting shell 106b and also passes through the bottom of the inner liner 107a, ensuring that the heavy oil in the inner liner 107a can be quickly discharged during discharge.

[0024] In use, the raw material is placed in the inner liner 107a. The cylinder 107g extends, pushing the cover plate 107d. The cover plate 107d, in conjunction with the connecting seat 106d, moves in a circular motion around the connecting seat 106d as the axis, finally fitting against the side wall of the connecting shell 106b. The latch 107c is activated, engaging the locking seat 106e to lock the cover plate 107d. The heating tube 106f is started to heat the inner liner 107a. The motor 107e is started, driving the stirring shaft 107f to run. The stirring shaft 107f stirs the heavy oil during heating to ensure uniform heating. After the heavy oil heating is complete, the transfer pump 102 runs, transferring the coolant from the storage tank 105 through the transfer pump. The pipe 104 draws in coolant, which, together with the suction pipe 103, discharges the coolant into the inner cavity of the connecting shell 106b to regulate its temperature, ensuring that the temperature of the heavy oil during feeding is not too high and may damage other equipment. During feeding, the transmission rod 108b is turned, which drives the first helical gear 108c to rotate. The first helical gear 108c drives the second helical gear 108d, which in turn drives the threaded sleeve 108e to rotate. The threaded sleeve 108e uses its thread to drive the lead screw 108f to move upward, opening the end hole of the feeding pipe. The pipe joint 108h is then used to connect with other equipment. The raw material enters the pipe joint 108h through the feeding pipe 108g, completing the feeding process.

[0025] In summary, the integrated design achieves efficient control of the entire process of heavy oil heating, stirring, cooling, and feeding. The raised connecting shell 106b of the support leg 106a, combined with the bottom heating pipe 106f, ensures uniform heating of the heavy oil. The inner tank 107a with heating ring 107b and the stirring shaft 107f driven by motor 107e form a dual heating and stirring structure, effectively preventing coking caused by local overheating of the heavy oil. The opening and closing structure of the cover plate 107d controlled by cylinder 107g is not only convenient to operate but also improves operational safety. The helical gear transmission feeding component 108 achieves precise flow control through mechanical linkage. Combined with the coolant temperature control system injected by the transfer pump 102, it ensures stable delivery of high-temperature heavy oil and avoids the risk of thermal damage to the equipment. Through the coordinated use of various components, while ensuring heating efficiency, it comprehensively optimizes the anti-coking performance, operational safety, and thermal energy utilization rate, making it particularly suitable for industrial-grade heavy oil processing scenarios that require precise temperature control.

[0026] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0027] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0028] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0029] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A high-efficiency heavy oil high-temperature heating device for preventing uneven sintering and coking, characterized in that: include, The base (101), the transfer pump (102) fixedly connected to the side wall of the base (101), the suction pipe (103) connected to the side wall of the transfer pump (102), the transfer pipe (104) connected to the side wall of the transfer pump (102), the storage tank (105) connected to the end of the transfer pipe (104), the heating assembly (106) fixedly connected to the side wall of the base (101), the stirring assembly (107) hinged to the side wall of the heating assembly (106), and the feeding assembly (108) connected to the bottom of the heating assembly (106). The heating assembly (106) includes a support leg (106a) fixedly connected to the side wall of the base (101), a connecting shell (106b) fixedly connected to the side wall of the support leg (106a), an auxiliary seat (106c) fixedly connected to the side wall of the connecting shell (106b), a connecting seat (106d) fixedly connected to the surface of the connecting shell (106b), a locking seat (106e) fixedly connected to the top of the connecting shell (106b), and a heating tube (106f) adapted to be installed in the inner cavity of the connecting shell (106b).

2. The high-efficiency heavy oil high-temperature heating device for preventing uneven sintering and coking as described in claim 1, characterized in that: The stirring assembly (107) includes an inner liner (107a) movably connected to the inner wall of the connecting shell (106b), a heating ring (107b) fixedly connected to the surface of the inner liner (107a), and a latch (107c) hinged to the side wall of the inner liner (107a).

3. The high-efficiency heavy oil high-temperature heating device for preventing uneven sintering and coking as described in claim 2, characterized in that: The stirring assembly (107) also includes a cover plate (107d) connected to the side wall of the connecting seat (106d) by a bearing, and a motor (107e) adapted to be installed on the side wall of the cover plate (107d).

4. The high-efficiency heavy oil high-temperature heating device for preventing uneven sintering and coking as described in claim 3, characterized in that: The stirring assembly (107) also includes a stirring shaft (107f) fixedly connected to the output end of the motor (107e), and a cylinder (107g) hinged to the side wall of the cover plate (107d).

5. The high-efficiency heavy oil high-temperature heating device for preventing uneven sintering and coking as described in claim 4, characterized in that: The feeding assembly (108) includes a fixed plate (108a) fixedly connected to the side wall of the support leg (106a), a transmission rod (108b) rotatably connected to the inner wall of the fixed plate (108a), and a first helical gear (108c) fixedly connected to the end of the transmission rod (108b).

6. The high-efficiency heavy oil high-temperature heating device for preventing uneven sintering and coking as described in claim 5, characterized in that: The feeding assembly (108) further includes a second helical gear (108d) meshing with the side wall of the first helical gear (108c), and a threaded sleeve (108e) fixedly connected to the side wall of the second helical gear (108d).

7. The high-efficiency heavy oil high-temperature heating device for preventing uneven sintering and coking as described in claim 6, characterized in that: The feeding assembly (108) further includes a lead screw (108f) threaded to the inner wall of the threaded sleeve (108e), a feeding tube (108g) sleeved on the surface of the threaded sleeve (108e), and a pipe joint (108h) connected to the side wall of the feeding tube (108g).

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